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12 

11. Re-assemble  with  new  seals  in  the  reverse  order  of  disassembly.  Be  sure to place  the 

cutout in rubber seal towards the shaft!  

12. To install the Rotor Assembly back into the housing be sure to push and rotate 

counter-

clockwise

 to insure that the rubber seals are seated into the housing.  

IMPORTANT: DO NOT ROTATE CLOCKWISE TO RE-INSTALL

. The machine’s rotation 

is  counter  clockwise  and failure  to  seat  the new  seals  in  the  correct  position  will  cause 

damage and/or produce poor machine performance.  

                                          

 

                                          

Figure 7 

 

13. Continue re-assembly by reversing steps 1-6 

 

 

 

 

 

 

Bolts not 

shown 

Summary of Contents for BOLT 3

Page 1: ...BOLT 3 OPERATION MANUAL PARTS SERVICE ACCESSORIES 863 294 3206 800 237 7841 www certainteedmachineworks com PLEASE READ THIS MANUAL BEFORE PLACING YOUR NEW BOLT 3 INSULATION BLOWING MACHINE INTO SERVICE ...

Page 2: ...Electrical Schematic 15 Troubleshooting 13 Warranty 16 Figure Index Figure Page Description 1 6 Base and Mechanical Components 2 7 Control Panel 3 11 Air Lock Feeder 4 12 Machine Side and Air Lock Feeder 5 12 Inside View of Air Lock Feeder 6 12 Rotor Assembly and Seal Installation 7 13 Rotor Assembly Installation 8 15 Electrical Schematic ...

Page 3: ...try leading insulating machine offering superior material conditioning long lasting dependability and ease of use Please read this manual thoroughly before operating the BOLT 3 Specifications Model BOLT 3 Insulation Blowing Machine SKU 646238 Height 69 inches Length 32 inches Width 47 inches Weight 475 pounds Electric Motor 3 4 hp 120V Single phase Hopper Capacity 25 ft3 Standard Hose Size 3 diame...

Page 4: ...100 Hose Package SKU 212217 SKU Quantity Description 162885 2 Mark II Clear Hose 3 0 X 50 210991 1 Hose Sleeve 3 0 162483 4 3 0 SS Hose Clamp 150 Hose Package SKU 212343 SKU Quantity Description 162885 3 Mark II Clear Hose 3 0 X 50 210991 2 Hose Sleeve 3 0 162483 5 3 0 SS Hose Clamp ...

Page 5: ...ets 6 Never reach into hopper or make contact with moving parts 7 Never operate this equipment if the operator or equipment is standing in water snow or rain 8 Always unplug both power cords before removing the hopper or any guards 9 Always unplug both power cords before servicing or cleaning the machine 10 Do not operate the insulation blowing machine with a damaged cord or plug 11 Store insulati...

Page 6: ... the BOLT 3 machine You may lose balance and fall onto the machine causing great bodily harm or death Avoid placing foreign objects such as screws nails pieces of wood etc into the machine as they will damage the unit and may cause serious injury as the objects exits the machine Never leave the machine unattended during operation Dust masks or respirators gloves and safety shoes or boots should be...

Page 7: ...base the feeder meters the amount of conditioned insulation into the air stream of the blowing hose 6 Slide Gate Located above the airlock feeder is used to control the amount of conditioned insulation going into the airlock feeder 7 Control Panel The panel mounted to the base houses the switches and controls for the machine 8 Dual Blowers The blowers are mounted to the base to provide the necessa...

Page 8: ...6 Figure 1 3 1 9 4 5 6 7 8 10 11 12 ...

Page 9: ...e Control Selector Switch Positioned for the corded remote or wireless remote to control the machine 5 Hour meter Displays the total number of hours the machine has run 6 Main Power Switch Used to supply or disconnect power to the machine 7 Circuit Breakers Protect the machine s electrical system from power surges 8 Power Input 1 2 Plug connectors for the power cords 9 Remote Cord Connector to plu...

Page 10: ... unsafe conditions have been met Emergency Stop is engaged The hopper interlock switch is not depressed indicating the hopper is installed incorrectly 10 After all safety conditions are met and you are ready to begin the blowing process Depress the toggle switch to Air Material on the Corded Remote Cord or the Air Material button on the Wireless Remote Control to begin the blowing process 11 The A...

Page 11: ...new filter in the machine will greatly increase performance and efficiency Bearings Bearings are self aligning pre lubricated and double sealed If the bearings seem noisy or damaged replace the bearings Chain Lubrication is not to be used as this can cause the chain to collect material and wear the chain and sprockets prematurely The chains should be taught but not overtightened A loose chain shou...

Page 12: ... drive chain from the sprockets 3 Remove the set screws securing the 16T sprocket to the airlock feeder shaft 4 Remove the sprocket and shaft key 5 Remove 10 20 carriage bolts securing the airlock feeder s front cover 6 Remove the airlock feeder front cover by slowly pulling it forward 2 3 4 5 6 ...

Page 13: ...s the front of the housing to remove It may be necessary to pull and rotate the assembly counter clockwise to free it from the housing Be sure to collect HDMW bearings from the feeder 9 Place the rotor assembly onto a flat work bench to perform the seal change 10 Remove 10 32 Button Head Cap Screws BHCS Nylock Nuts Seals and Backing Plate from Rotor assembly Figure 6 6A 6B 7 Button Head Cap Screw ...

Page 14: ... be sure to push and rotate counter clockwise to insure that the rubber seals are seated into the housing IMPORTANT DO NOT ROTATE CLOCKWISE TO RE INSTALL The machine s rotation is counter clockwise and failure to seat the new seals in the correct position will cause damage and or produce poor machine performance Figure 7 13 Continue re assembly by reversing steps 1 6 Bolts not shown ...

Page 15: ...ou are using either Corded Remote Control or Wireless Remote Control e Check Remote Control Cord for broken connections f Check that the circuit breakers are not tripped on the control panel g Check that the Hopper Interlock Switch is depressed and in working condition h Check batteries in Radio Remote if applicable i Check that the antenna on the radio receiver is connected and clear of signal bl...

Page 16: ...t restricting flow in the machine or too much material in hopper has stopped the machine d Chains are loose or disconnected 5 Poor machine performance a Low voltage Check electrical connections b Open the slide gate to increase output c Unplug power supply check for material bridging in hopper d Unplug power supply check for worn or damaged seals ...

Page 17: ...15 Figure 8 ...

Page 18: ...___________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ ____________...

Page 19: ...luding but not limited to seals feeder shredder auger fuses switches clutches hoses shaft seals chains belts sprockets pulleys bearings cables and batteries The Company s obligation under this warranty is limited to repairing or replacing at its option any part that is determined by the Company to have a manufacturing defect The Company or an authorized repair facility will provide any required pa...

Page 20: ...18 BOLT 3 Operation Manual Sept 2020 ...

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