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19

From parts bag 5, assemble the servo tray using four
3x12mm Self Tapping Screws (

Tip 3

) into the lower

holes of the battery tray.  Next install the throttle
servo from the 

inside of the left vertical support

in the lower position.  

( Note

use the rubber

grommets provided with the servos, you can
use the screws that came with your servos
or the screws provided in the kit

 ).  Notice

that the output shaft of the servo is towards
the front.  Insert the servo screws from
servo frame side through the slots and
secure using the servo mount tabs pro-
vided.  Using two 3x10mm Socket Cap
Screws, attach the long hex spacer to the
front-most upper holes in the vertical sup-
ports using threadlock.  Attach the switch mount
using four 3x6 Self Tapping Screws from the
inside of the right vertical support and the
canopy mount using two 3x30 Phillips
Self Tapping Screws through the top of the
battery tray, through the plastic spacer
and into the canopy
mount hook.

Step 22  Servo Frame Assembly

30mm Thread Hex Spacer &
18mm Hollow Round Spacer x 2
[HW3115C]

M3x30
Self
Tapping
Screws x 2

Throttle
Servo

Canopy Mount
Hook & Spacer
[HI3129]

Servo Mount Tab
x 2 [HI3205]

Switch Plate
[HW3115C]

M3x6 Self
Tapping
Screws x 4

Servo Frame Set
[HW3115C]

M3x12mm Self
Tapping Screws

Attach the servo frame assembly to the mechanics starting with one 3x30mm Socket

Cap Screw inserted through the upper rear hole in the servo tray.  Next slide one 18mm

hollow spacer and insert through the lower hole in the front of the upper frames, stop just as the screw

is flush with the inside surface.  Apply threadlock to the threads on both ends of the 30mm hex spacer

and place inside the upper frames.  Tighten the screw into the hex spacer.  Repeat for the other side.

Insert one M3x6 Phillips Washer Head Screw through the servo frame into the lower frame (lower

frame has a special fitted nut) using threadlock.  Repeat for the other side.  Secure the cooling fan

shroud with two M3x6 Self Tapping Screws.

Servo Frame Set
[HW3115C]

Step 23  Servo Frame Assembly to Mechanics

Grease to be used inside the tail gearbox should be a teflon or light lithium type of grease commonly found
in a hobbyshop.  Do not use grease or any type of lubricant on the remaining gears on the helicopter
because they are exposed and can actually attract dirt and debrie that can lead to a failure.

M3x10 Socket
Cap Screw

M3x16 Socket Cap
Screw x 2

M3
Locknut

Part 1.

 Position the output gear assembly into the right gear box half (

insure the 2 bevel gears are

meshed properly and the ball bearings are fully seated in their recesses

 ) and liberally

grease the gears before closing the gearbox.  Position the gear box halves over the holes in the end of
the tail boom and secure with one 3x10mm Socket Cap Screw and M3 locknut at the end of the gear-
box and two 3x12mm Socket Cap Screws with M3 locknuts at the center of the gearbox.

Part 2.

 While holding the tail bellcrank, thread in one short steel ball. Insert one ball bearing from one

side, then insert the spacer followed by the second ball bearing.  Insert one 3x16mm Phillips Machine
Screw through the bellcrank assembly (from the bottom) and add one 3x5x0.5mm micro washer that
will fit between the bellcrank and flange on the gearbox.  As the screw is tightened, 

make sure 

the

steel ball is engaged in the hole on the bellcrank and the bellcrank turns freely without binding.

Step 35 Tail Gearbox Assembly

Tail Rotor
Bellcrank
[HI3102B]

Apply Grease

Steel Ball
[CNLR1013]

M3x16 Socket Cap Screw
Machine Screw
[CNM3x16CS]

3x6x2.5F
Flanged B.B.
[CNBB0360F]

3x5x0.5T
Micro
Washer

Spacer

Tail Drive Shaft Set

Tail Input Gear Assembly

Summary of Contents for Raven 30 V2

Page 1: ...tchless inverted pilots must try out these lightning quick paddles 3 4 mm CN2079Y Neon Yellow 3mm 30 CN2079R Glow Red 3mm 30 CN2079O Glow Orange 3mm 30 CN2079YA Neon Yellow 4mm 50 CN2079RA Glow Red 4mm 50 CN2079OA Glow Orange 4mm 50 Century Optional Upgrades Raven 30 50 O S Throttle Extension Aluminum C N C machined throttle extension purple andized CN2153 32SXH 46FXH TT36H CN2154 50SXH Carbon Gra...

Page 2: ...r 5mm CN0520 Carbon torque tube tail drive 2 B B R30 CN2007A Trainer Pod 30 46 w 4 fiberglass Legs CN2008A Trainer Pod 50 60 Gas w 4 long fiberglass Legs CN2015 Hardened Tip Hex Wrench Set 4 piece ground tips CN2016 4 8V on board Battery Monitor Alarm CN2018 PG2000 II remote on off Piezo Gyro CN2046 Basic Heli Setup Tool Kit pitch gauge blade balancer pliers etc CN2052 Accuratech Machined Blade Ba...

Page 3: ...ht Note now is a good time to make a final adjustment on the gyro see gyro manual 3 Elevator If at hover the helicopter tends to move forward move the trim down if it moves backward move the trim upwards Use the eleva tor stick to control the Forward Backward 4 Roll Aileron If at hover the helicopter tends to move left move the trim right if the helicopter moves to the right move the trim left Mov...

Page 4: ...not hot enough or already burned out or b fuel is not getting to the carburetor or c too much fuel is entering the carburetor This is assuming you have gone through step 1 in this page Connect the starter to a 12Volt source and verify that the starter will turn the starting cone counter clockwise Connect the glow starter connector to a 1 5Volt source or use a rechargeable glow starter Do not conne...

Page 5: ...structions call for Different engines will have different settings Radio Always turn the transmitter on first then the helicopter gyro and reverse when finished turn off the heli gyro first then the transmitter If the radio acts erratically or intermittent find the problem before starting the engine Glow Plugs Using a glow plug connector re move the canopy or optionally use a remote glow plug conn...

Page 6: ...hrod 1 Nose rotates left at hover Pilot 2 Nose rotates right at hover Problem Too much pitch in tail rotor to match torque setting of engine Action Decrease pitch by lengthening the rudder pushrod What separates airplane radio equipment from the helicopter version is in the control of the individual curves discussed earlier and in the Revo mixing Take a moment to consider the helicopter hovering i...

Page 7: ...the travel in that direction Note by changing one side only high or low stick the servo travel is no longer linear which will tend to make that control surface unstable It is better to set the high low adjustments the same or make actual pushrod adjustments Sub Trims The sub trims on the outside of your transmitter are used to fine tune the servo center positions while testing or in flight If the ...

Page 8: ...ybar Paddles Weights HI6179 20g Gray Leading Edge Flybar HW3173 30 HW3173A 50 packed with tailboom M4x6x0 5 Washer x 2 M4x5 Set Screw x 2 37 M4x30CS Machine Screws x 2 M4 Locknuts x 2 When attaching the main blades the direction of rotation is clockwise when looking on top of the helicopter Bolt the blades together and support by the ends of the bolt off a flat surface If one blade tips to one sid...

Page 9: ...bly HI6146 Short Silver Ball x 5 CNLR1014 Medium Silver Ball x 2 CNLR1015 Short Silver Ball Install Anti Rotation Pin Later The Canopy has a line molded into the plastic to follow when trimming the windshield part out be careful trim the innermost line leaving the 6mm band for attaching the windshield Using a sharp hobby knife carefully scribe a line several times into the plastic until you cut th...

Page 10: ... any portion of the blade from the trailing edge to the center spar as it is hollow In the event of a crash landing discard rotor blades scuffs or marks on the blade tips maybe the only visible damage however there is no method for inspect ing the internal structure of the rotor blades for stress cracks which can cause total blade failure at an unpredict able time Also do not store rotor blades in...

Page 11: ...and in the outermost hole on the metal throttle arm With the radio on and the throttle stick centered and the trim in the center press the servo horn onto the servo so the ball is at 90 degrees to the servo the hover ing position Move the throttle stick to the low idle position and press the Throttle Pushrod B onto the steel balls Check that in the low position the carburetor has about a 1mm wide ...

Page 12: ...n attaching all pushrods make sure same length pushrods are actually the same length from the beginning otherwise it will be difficult later to figure out where the linkage problems are coming from Attach the following Step 42 Rotor Head Linkage 2 Flybar to Washout pushrods A 2 Bell Mixer to Seesaw pushrods I 2 Bell Mixer to Inner Swashplate pushrods C The Rudder linkage changes the pitch of the t...

Page 13: ...w gear in the same direction otherwise when power is applied the gear will not drive the main shaft only the tail gears will turn There are three servos are mounted on the front and rear servo brackets They work together to tilt the swashplate producing the collective pitch roll cyclic pitch aileron control and the fore aft cyclic pitch eleva tor control The servo horns provided in the radio will ...

Page 14: ...right side frame Make sure the bearings are fully seated in the recesses At this time prepare the 3 CCPM rudder and throttle servos by installing the rubber grommets provided with the radio system Wait to install the brass eyelets until the orientation to mount the servo is known The eyelets have a flange that should face the surface that the servo flange is being mounted against Step 15 Upper Sid...

Page 15: ...ws x 4 Make up all the control pushrods according to the specified lengths shown in the table Please note that the dimensions listed are from center to center of the ball ends this has changed from earlier manuals Depending on the servo brand the servo horn offers different patterns for fine tuning After attaching the pushrods to the helicopter the washout arms will be level at 00 horizontal colle...

Page 16: ...haft forward Servo mount tabs HI3205 Rear Servo Mount HW3115B Rear Servo Mount HW3115B Threaded Extension Rod HW3127A Canopy Mount HW3127A From parts bag 2 Slide one Threaded Extension Rod through the upper position of the tail output bearing recess and secure two round Canopy Mounts Tip1 one per side using threadlock Examine the servo mount brackets the rear CCPM servo mount uses the holes that a...

Page 17: ...all traces of oil or grease from the inside surface of the clutch lining Any grease here can cause a meltdown M12 x 18 Ball Bearing x 2 CNBB1812 Aluminum Clutch Bell HI3010A Pre Assembled in kit Pinion Gear 26T HI3010B Step 19 Engine Mount Throttle Lever 50 Full Open Full Closed Engine Mount HW3018 OS 50 Note Upright Top direction of mount Position two of the pushrod guides infront of the horizont...

Page 18: ...tank assembly through the frame and attach the left lower side frame L to the upper side frames using two M3x12 Socket Cap Screws and M3 Wash ers using threadlock Attach the remaining two M3x12 Socket Cap Screws and two M3x11 Flat Washers to the engine mount Position the engine assembly and tighten the engine mount bolts when there is 1mm of gap between the clutch bell and the counter gear using t...

Page 19: ...eat for the other side Insert one M3x6 Phillips Washer Head Screw through the servo frame into the lower frame lower frame has a special fitted nut using threadlock Repeat for the other side Secure the cooling fan shroud with two M3x6 Self Tapping Screws Servo Frame Set HW3115C Step 23 Servo Frame Assembly to Mechanics Grease to be used inside the tail gearbox should be a teflon or light lithium t...

Page 20: ...all bearing inside the tailboom guide This should be done every 20 hours of flight or 3 month intervals Insert the drive shaft assembly into the tailboom from the end with the 2 holes and position the assembly approxi mately centered in the tailboom apply a little liquid hand soap to ease the insertion of the o ring guides Using one half of the tail gearbox assembly with the tail input shaft insta...

Page 21: ...be HW3074 Antenna Plastic Guide Tube Hole through shaft Step 26 Landing Gear Assembly Step 27 Tail Output Shaft Assembly M3x9x4 Plastic Spacers x 4 When routing the antenna wire from your receiver insert the wire through the plastic guide tube and attach to the vertical fin using an elastic tied between the end of the antenna wire and the fin Plastic Struts 50 HI3122A x 2 Aluminum Skids 50 HW3123A...

Page 22: ...g is fully seated into the recess Slide the tail rotor pitch plate assembly on the shaft 5x11 Ball Bearing x 2 CNBB1150 Step 30 Tail Gearbox Assembly Small Bevel Gear From parts bag 7 install the Tail Rotor Hub on to the tail rotor drive shaft posi tion the hub so the hole is aligned over the hole in the shaft and secure with one 3x4mm Set Screw Tip 1 using threadlock The hub is tapped for two hol...

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