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Century Helicopter Products Radikal G30, Manual

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Century Helicopter Products Radikal G30 Manual Download Page 20

Radikal G30 v.2

Page 20

ATTACHING HEAD AND MAIN GEAR ASSEMBLY

1

2

3

4

5

CNM2.5x8CS

CNM4x4SS

Ø3x23.7

10x18x1

Apply grease to the thrust bearing.  Place the 

Main Gear assembly into the frames.  Insert 

the main shaft with head assembly through the 

bearing blocks while lining mast stopper while 

going through the Main Gear assembly.  Line 

up the hole in the Main Shaft with the hole on 

the Driven Tail Hub.  With the help of needle 

nose pliers or hemostats, place the Pin (#3) 

through while making sure you have it going 

through the Main Shaft.  Install the two M4x4 

set screws making sure you have them evenly 

threaded on both sides.  When installing the 

Mast Stopper (#2), make sure it is pushed up 

to the top prior to tightening the M2.5x8 Cap 

Screw.  DO NOT OVER TIGHTEN.

CNM2.5X8CS

Mast Stopper(

主轴限位块

)

HW6054

Copper Washer(

铜垫片

)10x18x1

Cap Screw(

杯头内六角螺丝

)M2.5x8

Set Screw(

无头内六角螺丝

)M4x4

CNM4x4SS

Pin(

插销

)Ø3x23.7

HW6057AS

HW6057DS

1

1

2

1

No.

Description

Qty

Part #

3

1

4

5

2

1

BAG 3

Summary of Contents for Radikal G30

Page 1: ... plug Triple bearing supported blade grips and tail blade grips Machined center dual ball bearing swashplate for 120 degree CCPM Adjustable bell hiller ratio allows tuning for preferred cyclic response Tunable flight characteristics for stability or speed Length 1397mm Height 432mm Width 260mm Main rotor diameter 1580mm Tail rotor diameter 282 5mm Main rotor blades 690mm 720mm Tail rotor blades 95...

Page 2: ...ng and packing of each bag however mistakes do happen If there is a parts shortage or missing hardware please contact us at General Guidelines Apply thread lock to all metal to metal thread contact points Do not apply CA cyanoacrylate glue or thread lock to ny lock nuts metal nuts with plastic inserts Diagrams indicated by bounding boxes for screws bearings etc are illustrated at a 1 to 1 ratio Al...

Page 3: ...the right to change or modify this warranty without notice and disclaims all other warranties express or implied b Limitations CENTURY HELICOPTER PRODUCT MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT THE PURCHASER ACKNOWLEDG ES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE R...

Page 4: ... place with the other side for spectators Only personnel involved with flying the aircraft are allowed at or in front of the flight line Intentional flying behind the flight line is prohibited 4 I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission Only properly licensed Amateurs are authorized to operate equipment on Amateur Band f...

Page 5: ...ck to the outer race of one 3x7x3 bearing and insert it into the seesaw tie bar Attach the seesaw tiebar and threadlock the threaded ball and M3x8 button head screw Attach the completed end to the headblock making sure you have the seesaw tie bar spacer Attach using the completed end using an M3x14 button head screw Complete the other end around the headblock Install the M3x15 cap screw however do...

Page 6: ...through the head assembly Carefully look at the flybar control arm assemblies from the previous step and notice that when installed correctly the securing set screw is on top Insert one flybar control arm cushion against each bearing and then slide the control arm halves onto each side so that they match together and the set screw remains on top Insert one M3x12 button head socket screw to secure ...

Page 7: ...re is no end to end movement but do not overtighten the bolt as you can strip out the hole or bind the bearings Make two assemblies BELL MIXER RATIOS 1 1 6 1 1 3 There are two types of dampeners provided The hard black plastic dampeners HI6520A should only be used for hard 3D flying If using the hard plastic dampeners use only one of the HW6182 8x13 spacer Press in the head dampers into the rotor ...

Page 8: ... the washout guide and the rotor head onto the main shaft Insert the M4x22 shouldered socket cap screw through the rotor head hub mak ing sure the sleeve is aligned and secure with one M4 locknut Apply Medium threadlock to the M3x8 socket cap screws that were previously installed and tighten onto the bottom of the ro tor head block to clamp against the main shaft DO NOT OVER TORQUE Position the wa...

Page 9: ...threadlock Remove and install the three long steel balls on the outer arms using Medium threadlock No Description Qty 1 2 3 4 5 Part 6 7 8 9 10 11 12 2 1 2 2 4 2 1 2 2 5 2 1 CNLR1019 M3 Ball Link M3球头螺丝 Metal Washout Arm Set 2 pcs 摆臂 CNBB0730 3x7x3 Bearing 轴承 HI6205 3x5x3 Bellcrank Spacer 铜套 HI3152A Radius Link w Pin 插销 HI3152A Radius Link w Pin 三角控制臂 Metal Washout Base for CN2511B 控制臂固定座 CNLR1003...

Page 10: ... Part 2 4 8 2 2 Ball Link Set 26 Long 4 Short 球头连接杆 HI6145 HI6145 HW6192A Pushrod Set 连杆 HW6192A HW6192A Ball Link Set 26 Long 4 Short 球头连接杆 Pushrod Set 连杆 Pushrod Set 连杆 BAG 1 25 5 95 Build the pushrods with the ball links as shown Make sure you install the ball links onto the steel balls in the correct direction The pro vided measurements are measured from the center of the whole on the plastic ...

Page 11: ...ssembly easier The next few pages will pertain to the assembly of the head Please follow the instructions based on the head type you own Make sure to apply threadlock to any screws going into metal No Description Qty 1 2 3 4 5 Part 6 7 8 9 10 11 12 13 14 15 1 1 2 2 2 2 4 2 2 2 2 2 2 16 2 2 2 Flybarless Rotor Head Yoke 主旋翼中心座 CN2520 2 Feathering Shaft 横轴 HW6180BS 9x13x2 Plastic Washer 塑料垫片 CN2517A ...

Page 12: ...EAD 1 2 3 4 5 M3X12CS CNM4x22CS CNM4LOCK No Description Qty 1 2 3 4 5 Part 1 1 2 1 M4 Lock nut M4螺母 CNM4LOCK 1 Main Axle Aluminum Wrap 主轴铝套 10mm Main Shaft 主轴 CNM4x22CS M4x22 Cap Screws 杯头内六角螺丝 CNM3x12CS M3x12 Cap Screws 杯头内六角螺丝 CN2520 5 HW6053B BAG 1 ...

Page 13: ...3x5x0 5 Micro Washer 垫圈 CNBB0830 3x8x3 Bearing 轴承 HI6205 3x5x3 Bellcrank Spacer 铜套 Radius Link w Pin 摆臂 HI3152A CNM3x16BHCS M3x16 Button Head Cap Screws 圆头内六角螺丝 HI3152A Radius Link w Pin 三角控制臂 CNM3x3SS M3x3 Socket Head Set Screw 无头内六角螺丝 HI3152A Radius Link w Pin 插销 Follower arms come presassembled Make sure to apply threadlock to the bolts and set screws There is no need to press the bearings out ...

Page 14: ...4 4 2 M3 Ball Link L 18MM M3 球头螺丝 CNLR1021 HW6146GA Dual Ball Bearing Swashplate 十字盘 M3 Ball Link M3球头螺丝 CNLR1014 HI6145 HW6192A L 45mm Pushrod Set 连杆 Ball Link Set 26 Long 4 Short A 型控制臂座 M3 L 18MM CNLR1014 45 63 A A 1 2 3 4 5 HEAD PUSHROD LENGTHS FLYBARLESS HEAD ...

Page 15: ...r Frame 引擎座底板 1 2 Box Frame Support L R 机身加强支架 Lower Main Shaft Bearing Block 主轴下轴承座 1 CNM3x15CS 2 1 Bearing 滚珠轴承 10x22x6 CNBB1022 1 1 1 A Block based Control Arm A 型控制臂座 HW6117G30A HW6119A HW6042GL3 No Description Qty Part Cap Screw 杯头内六角螺丝 M3x15 HI6145 Metal A Arm 金属A形臂 HI6032GG HI6032GG 2X5X2 3 Elevator Lever Flange Bearing 带边轴承 CNBB25F A Arm Extension 铝套 2 CNM2 5X25PH M2 5x25 Phillips Screw 圆头...

Page 16: ...th alcohol then apply a very small coating of oil to the crank shaft prior to installing fan clutch hub Once you have the fan assembly installed onto the motor tighten the M2 5x8 screw on the bottom of the hub Be gentle as not to over torque this screw This screw is used to center the hub and is not the anchoring screw that holds the hub to the engine Next install the M6 5 washer and M6x13 bolt Be...

Page 17: ...ne side all the way leaving the other side completely loose Tighten the M4x20 bolts on either side of the frames evenly moving from one side to the other Make sure to apply medium threadlock to these bolts prior to installation After you have installed the left and right M4x20 bolts install the front engine block making sure to use medium threadlock on the M4x20 bolt holding the engine s head in p...

Page 18: ...r Carbon 左右后侧板 2 1 2 1 3 1 4 No Description Qty 1 2 3 4 6 5 7 Part 8 9 10 11 Machined Washer 螺丝护套 CN2218S Button Head Cap Screw 圆头内六角螺丝 M3x8 CNM3x8BHCS Button Head Cap Screw 圆头内六角螺丝 M3x10 CNM3x10BHCS Button Head Cap Screw 圆头内六角螺丝 M3x12 CNM3x12BHCS HI6116LC3GA 1 1 2 1 Flanged bearing is already pressed into frames Make sure the flange is facing inwards This bearing is already pressed into the beari...

Page 19: ...he main gear Be sure to clean the inside and outside of the main shaft sleeve with alcohol prior to installation For the roller bearings we recom mend a very light oil The oil MUST NOT attack break down plastic as this could damage the cage in the one way bearing Prior to applying oil make sure to clean the roller bear ings with a cotton swab making sure there is no debris in the bearings If in th...

Page 20: ...n the Driven Tail Hub With the help of needle nose pliers or hemostats place the Pin 3 through while making sure you have it going through the Main Shaft Install the two M4x4 set screws making sure you have them evenly threaded on both sides When installing the Mast Stopper 2 make sure it is pushed up to the top prior to tightening the M2 5x8 Cap Screw DO NOT OVER TIGHTEN CNM2 5X8CS Mast Stopper 主...

Page 21: ...rn the M3 5x24 Phillips screw so that you barely grab the end of the small cap 4 Once you insert the fuel tubing assembly into the tank it will be very dif ficult to get this small cap out if you happen to drop it within the fuel tank Making sure you still have the small cap 4 attached to the fuel tubing assembly push the fuel tubing assembly into the tank and start tightening the Phillips screw T...

Page 22: ...1 Button Head Cap Screw 圆头内六角螺丝 M3x12 CNM3x12BHCS Machined Washer 螺丝护套 CN2218S 20 3 3x5x1 8 Steel 3x5x1 8钢套 1 2 3 6 5 4 7 8 9 10 11 14 13 15 16 19 20 18 17 12 BAG 2 When installing the elevator bellcrank make sure to apply medium CA to the M3x12 button head cap screw Note If you experience any bind ing in the bellcranks after assem bly please use the supplied 3mm washer between one of the 3x7x3 be...

Page 23: ...upper and lower bearings inside the clutch shaft bearing block using alcohol Apply a small amount of Red threadlock to the top edge of the clutch gear where it will contact the bearing 6 Press the bearing block in place firmly seating the bearing against the top of the pinion gear The hex starting system is a regular replacement part and will wear due to normal use The pull start option is a bette...

Page 24: ...um threadlock to the remaining four M2 5x6 flush head cap screws and install them into the upper electronics tray Tighten to the frame support bars 1 2 3 4 CNM2 5x6FHCS No Description Qty 1 2 3 4 Part HW6113AC3 8 1 4 Flush Head Cap Screws 斜头内六角螺丝 M2 5x6 CNM2 5x6FHCS Frame Support Bar 铝柱 1 HW6113AS Carbon Upper Electronics Tray 变速器固定板 变速器固定板 Carbon Lower Electronics Tray HI6113BC3 ...

Page 25: ...eys do not fit into the slots on the side frames and you tighten down on the screws your frame will be crooked Apply medium threadlock to the eight M3x8 button head cap screws and tighten down 1 2 3 Button Head Cap Screw 圆头内六角螺丝 M3x8 CNM3x8BHCS No Description Qty 1 2 Part HI6114 3 HI6114C Front Side Frames G 10 前侧板 2 8 1 Front Side Frames Carbon 前侧板 CNM3x8BHCS ...

Page 26: ...operly prior to tightening the eight M3x8 button head cap screws This is very important as you can warp the frames if it s not set in place when tightening down Once you have the eight M3x8 button head cap screws in place make sure the clutch bell can spin properly around the clutch shoe If there is binding adjust the clutchbell bearing block Prior to installing the eight M3x8 button head cap scre...

Page 27: ...Screw 无头内六角螺丝 M3x4 CNM3x4SS Landing Skid Bracket 脚架铝管座 CNM2 5LOCK M2 5 Locknut M2 5 螺母 Cap Screw 杯头内六角螺丝 M4x12 CNM4x12CS M3x6 Button Head Screw 圆头内六角螺丝 CNM3x6BHCS Rear Landing Strut Plate 左后碳纤脚架板 Landing Strut Reinforcement Plate 左脚架板补强板 M3x8 Button Head Screw 圆头内六角螺丝 CNM3x8BHCS CNM3LOCK M3 Locknut M3 螺母 M3x8 Button Head Screw 圆头内六角螺丝 CNM3x8BHCS HW6120 HW6122CFF HW6124 HW6122CFR HW6122CFR 1 2 3 4 ...

Page 28: ...头角螺丝 M3X16 Cap Screw 杯头螺丝 Upper Transmission Case 尾管夹片 HI6060C M3 Locknut M3 螺母 CNM3LOCK HI6533A HW6059A CNBB510 5X10X4 Bearing 轴承 L 52 5mm Hex Spacers 六角铝柱 HW6062G3G G30 Tail Boom L 813mm G30 尾管 CNM3x25CS M3X25 Cap Screw 杯头螺丝 Gyro Plate 陀螺仪固定板 3x6x9 Aluminum Spacer 铝柱 CNM3X4SS M3X4 Set Screw 无头角螺丝 Torque Tube Drive Coupler 苟股接头 Ø2X14 Park Pin 圆柱销 CNM2PIN 14T Spiral Bevel Gear 螺旋伞齿轮 14T Spiral Bev...

Page 29: ... CNM3x8ST M3 CNM3LOCK CNM2x10PH CNM3x14BHCS CNM3x8BHCS 1 1 2 3 4 5 6 4 1 2 2 No Description Qty Part 2 7 8 9 10 1 2 2 2 11 12 2 2 13 14 15 17 18 19 1 1 1 2 1 1 16 2 20 21 L 125mm Tail Control Rod 尾舵控制连杆 Plastic Rod End Fittings 塑料尾拉杆接头 Metal Tail Rod Connector 金属尾拉杆接头 Phillips Screw 圆头十字螺丝 M2x10 CNM2x10PH M2 Lockmut M2 螺母 CNM2LOCK Tail Boom Support Strut End 连杆头 HW6202G3 M2x8 Phillips Screw 圆头十字螺丝...

Page 30: ...mm Stainless Steel Torque Tube 空心不锈钢管 CNBB816 8X16X5 Bearing 轴承 Rubber Bearing Retainer 橡胶尾管塞 Bearing Guide 轴承内轴套 Dog Bone Joint 勾股球头 Ø2X9 Park Pin 圆柱销 HW6063D 1 2 3 4 6 No Description Qty Part 5 2 1 1 2 2 2 HW6063D HW6063D HW6063D HW6063D TORQUE TUBE ASSEBMLY ...

Page 31: ...7 8 9 10 11 12 1 24 25 26 29 28 27 14T Helical Bevel Gear 螺旋伞齿轮 Metal Bearing Sleeve 金属轴承套 14T Helical Bevel Gear 螺旋伞齿轮 Torque Tube Drive Coupler 苟股接头 Ø2X14 Park Pin 圆柱销 CNM2PIN M3X6 Button Head Screw 圆头螺丝 CNM3X6BHCS 尾管定位块 Cap Screw 杯头内六角螺丝 M3x12 CNM3x12CS Arm Holder 摆臂固定座 M3X10 Button Head Screw 圆头螺丝 CNM3X10BHCS 30 Flush Head Cap Screws 斜头内六角螺丝 CNM2 5x6FHCS 1 2 2 2 1 1 2 31 5x13x4 Bearing 滚珠轴承 CN...

Page 32: ...r assembly the 5x10x4 bearing 17 is already pressed into the blade grips Grease the thrust bearings prior to installation Making sure the open ball end is facing the tail hub place the thrust bear ing assembly into the tail blade grip followed by the 3x5x0 5 micro washer Install the 3x9x2 5 4 bearing and then tighten the assembly with the M3 locknut Slide one M3x18 special socket cap screw from th...

Page 33: ...l drive gear and pass it between the gears as you spin the tail drive gear As the paper passes through from one side of the frames to the other a nice zig zagged pattern should develop If it is a very faint zig zag pattern or no pattern ap pears the gear mesh is too loose If the paper comes through crushed the gear mesh is too tight After the tail assembly is installed on the main frame install th...

Page 34: ...NM2NUT M2螺母 Servo 伺服机 NOT INCLUDED M3x6 Self Tapping Screws 尖尾自攻螺丝 CNM3x6ST 3 1 2 3 4 5 6 4 4 3 No Description Qty Part 6 7 8 9 10 8 8 16 1 11 12 1 1 13 14 8 8 Servo Control Arm 伺服机控制臂 HW6192C Servo Arm 伺服机摆臂 NOT INCLUDED Phillips Screw 十字螺丝 M2x8 CNM2x8PH 6 CNLR1014 9 6mm M3 Ball Link M3 球头螺丝 Be sure to use a large enough Phillips screw drive so as to not strip the head of the Phillips tapping scr...

Page 35: ...t Screw 无头内六角螺丝 M3x4 CNM3x4SS 1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 16 17 19 18 CNM5x20CS CNM3x4SS CNM2 3x12ST CNM2x8PH CNM3x6ST CNM2NUT CNM3x8BHCS CNLR1013 Shown is the optional Torpedo Slim Tuned Gas ser Muffler This is not included in your kit When installing the bolts to hold the muffler au tomotive Goop can be used as a threadlocking adhesive This will keep the bolts in place Anoth er suggestio...

Page 36: ...L 55mmPushrod Set 连杆 HW5192C L 70mmPushrod Set 连杆 HW5192C L 55mmPushrod Set 连杆 HW5192C 5 1 2 3 4 A B C D 47 2 25 72 2 55 75 55 FB HEAD FBL HEAD 90 2 70 45 61 B C D A PART CN2219A BALL LINK EASY DRIVER HELPFUL TOOL HEL PFUL TOOL PART CN2255 CONTROL ROD SETUP GAUGE NOTICE SIZE OF HOLES ON BALL LINKS THE SIDE WITH THE SMALLER HOLE SHOULD FACE OUTWARDS PUSHROD MEASUREMENTS ...

Page 37: ...片 Gyro 佗螺仪 Electronic Ignition 电子点火器 Receiver 接收机 Receiver Battery 电池 6 Fuel Line 油管 NOT INCLUDED 2 1 2 3 4 5 6 The electronics configuration is shown as an example of how to mount the electronics It is not necessary to mount your electronics this way None of the electronics indicated are in cluded with the kit INSTALLING ELECTRONICS HWC2001B ...

Page 38: ...py 机头 CNM3x6ST M3x6 Phillips Tapping Screws 尖尾螺丝 Canopy Mount 机头固定座 HI3129 Canopy Grommet 橡皮环 CN2210A 1 1 2 2 No Description Qty Part 3 1 4 2 HI6130GBLAZ CNM3x6ST Drill holes into the canopy prior to installing the screws MOUNTING CANOPY ...

Page 39: ...s on finishing the build of the Radikal G30 helicopter Please follow your instruction manual on setting up your transmit ter and gyro systems Also it is very important that you follow the instructions included with the Zenoah G23 G30 engine for the break in process and finally tuning the engine If the steps are not followed your engine will not perform at it s optimal levels 1 2 3 ...

Page 40: ...1740 C Junction Ave San Jose CA 95112 U S A www centuryheli com ...

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