Cembre B540ND Operation And Maintenance Manual Download Page 1 | Manualshive

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BATTERY OPERATED HYDRAULIC

CRIMPING TOOL

ENGLISH

OPERATION AND MAINTENANCE MANUAL

18 M 153 U

B540ND B540NDA B540NDK

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Summary of Contents for B540ND

Page 1: ...1 BATTERY OPERATED HYDRAULIC CRIMPING TOOL ENGLISH OPERATION AND MAINTENANCE MANUAL 18 M 153 U B540ND B540NDA B540NDK ...

Page 2: ...2 FIG 1b B540NDK Makita battery FIG 2 FIG 1a B540NDA Metabo battery 8 8 W style crimping dies FIG 3 6 red lines 13 13 ...

Page 3: ...3 FIG 4 FIG 5 FIG 6 14 Tool components in conﬁguration B540NDA Cable connector ...

Page 4: ...8 12 8 FIG 7 1 JAWS SUPPORT 2 RUBBER GRIP 3 OPERATING BUTTON 4 HANDLE 5 BATTERY 6 JAW LOCKING PIN 7 LED WORKLIGHT x4 8 BATTERY RELEASE 9 WRIST STRAP 10 DISPLAY 11 TOUCH BUTTON FOR MENU SELECTION 12 PRESSURE RELEASE BUTTON B540NDK B540ND B540NDA 5 ...

Page 5: ...ies away from fire Never throw batteries into fire or water Always recycle batteries after use Never dispose batteries with household waste They must be deposited at the dedicated collection points for disposal Transporting Li Ion batteries Lithium ion rechargeable batteries are subject to the legal requirements on hazardous goods In the event of road transport by the user no further precautions a...

Page 6: ...ectro hydraulic equipment Protect the tool and accessories from rain and moisture Water will damage the tool and battery Electro hydraulic tools should not be operated in pouring rain Work in a clean uncluttered area and keep persons away from immediate work area Beforeeachuse verifytheintegrityofthetool Replaceanyworn possiblydamagedormissing parts with original Cembre spares Inspect the blades b...

Page 7: ...ery type METABO CB1820L MAKITA BL1850B V Ah Wh 18 2 0 36 18 5 0 90 Weight kg lbs 0 4 0 9 0 6 1 3 Acoustic noise 1 dB LpA 67 7 A LpCPeak 89 2 C LWA 74 2 A Vibrations 2 m s2 ahv 0 724 Battery charger Input type V Hz METABOASC30 36 37334000 METABOASC30 36 37401000 MAKITA DC18RC 220 240 50 60 115 60 120 50 60 1 Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u LpA weighted continuous acoustic press...

Page 8: ... the touch button Ref to section 4 Thedisplayshowstheoperatingmodeandoilreleasesettingsofthetoolateachstart up starting with the display oﬀ or upon insertion of the battery Examples IMPORTANT Prior to using the tool always check the operating mode set is the correct one for the type of job to be carried out choosing between CRIMPING CUTTING Ref to section 4 2 Default settings are operating mode CR...

Page 9: ...the work cycle select the appropriate display from the menu Ref to section 4 When the operating buttonisreleasedbeforethemotorstopsautomatically the display will show the peak force Fp or the peak pressure Pp reached at that instant To complete the work press the operating button again until the motor stops automatically The display will show the maximum force or pressure reached followed by OK to...

Page 10: ...d cutting pointotherwisere openbypressingthereleasebutton 12 andreposi tion Tohalttheadvancement releasetheoperatingbutton 3 andthemotorwill cut out Firmly hold the tool and press the operating button 3 to gradually move the blades 14 until the cutting operation is complete At the end of the cycle the display will show the maximum pressure reached Pp By operating the pressure release button 12 the...

Page 11: ...attery Batteries are equipped with LED indicators that indicate the remaining battery life at any time by pressing the adjacent button 2 8 Using the battery charger Carefully follow the instructions in the battery charger user manual 3 DIE AND JAW ASSEMBLY The interchangeable crimping jaws have plastic covers on the outside edges Whenintroducingorchangingjawsordies thebatterymustﬁrstberemovedfromt...

Page 12: ...xpressed in USA sh tons Fp Peak force reached expressed in USA sh tons Pn Operating minimum set pressure expressed in bar P Peak pressure reached expressed in bar Pn Operating minimum set pressure expressed in psi P Peak pressure reached expressed in psi Battery charge level No of cycles performed No of cycles before scheduled recommended maintenance Cembre logo tool model Tool serial number Opera...

Page 13: ...s Select screen 8 from the main menu Ref to section 4 1 Holdthefingeronthebutton 11 untilaconfirmation beep isheard thechoicemadeisshown by filling of the related pictogram 4 3 Choosing the release mode The phase of discharging the oil into the tool s tank can be carried out in two diﬀerent ways depending on the mode set in the menu Release mode Associated pictogram Function SMART factory setting ...

Page 14: ...mware version of the control board 4 6 Alarms Warnings These appear on the display during operation and inform the operator on the state of the tool Message Meaning Description BATTERY LOW Replace or recharge the battery NOTE when the battery voltage falls below a minimum safety threshold the tool will not start although it is still possible to end the work cycle in progress BATTERY TEMPERATURE HI...

Page 15: ...e Iftheerroroccursfrequently contact Cembre Overcharging of the battery with protection tripping The tool stops Waitforthedisplaytoturnoﬀ 60sec orremove and re insert the battery then re start the tool Iftheerroroccursfrequently contactCembre Errors 00 are displayed for about 30 seconds before being reset but will display re peat edly in the event of permanent anomalies 5 MAINTENANCE The tool is r...

Page 16: ...________________________________________________________________________________________ Following information applies in member states of the European Union USER INFORMATION in accordance with Directives 2011 65 EU and 2012 19 EU The Not in the bin symbol above when shown on equipment or packaging means that the equipment must at the end of its life be disposed of separately from other waste The ...

Page 17: ...58 Series CD 2001 Series INTERCHANGEABLE CUTTING JAWS CAT No CUTTING COMPATIBILITY CMB4N Cutting jaws for underground Aluminum Copper stranded cables Max opening 1 1 4 CMB5N Cutting jaws for OHL ACSR up to 556 and tree wire CMB6N Cutting jaws for guy wires Up to 7 16 EHS guy wire JAWS TABLES CAUTION Inspect the jaws before each use Do not use damaged jaws Damaged jaws can break and cause injury or...

Page 18: ...18 87 3 4 104 4 1 403 15 9 87 3 4 108 4 2 413 16 3 B540ND B540NDA B540NDK Dimensions mm inch FIG 8 ...

Page 19: ...19 ...

Page 20: ...il comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Edison New Jersey 08837 USA Tel 732 225 7415 Fax 732 225 7414 E mail sales US cembreinc com www cembreinc com Cembre S p A Via Serenissima 9 25135 Brescia Italia Tel...

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