CEAG COOPER CG-Controller Operating Instructions Manual Download Page 1

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Operating Instructions

CG-Controller for
CG 2000/ZB-S

Target group: Skilled Electricians

300 80 001 458 (B)

Summary of Contents for COOPER CG-Controller

Page 1: ...Operating Instructions CG Controller for CG 2000 ZB S Target group Skilled Electricians 300 80 001 458 B ...

Page 2: ...t menu 16 9 5 1 Block enable 16 9 5 2 Manual reset 16 9 6 Info device menu Submenu 1 17 9 7 Info device Submenu 2 17 1 Contents 9 7 1 Status of electrical circuit device type CG2000 17 9 7 2 Status of electrical circuit device type ZB S 17 9 7 2 1Circuit status of ZB S in line 2 18 9 7 2 2Circuit failure of ZB S in line 3 18 9 7 3 Luminaire status device type CG2000 19 9 7 4 Luminaire status devic...

Page 3: ...G Controller to S D 30 9 10 7 Sending a device conf from the CG Controller to the device 30 9 10 8 Reading texts from the device and saving to S D 31 9 10 9 Sending texts from the CG Controller to the device 31 10 CG Controller configuration created from PC software 32 10 1 Read new configcg dat from SD autom 32 10 2 Find devices autom 32 10 3 Savce configcg dat to S D 32 10 3 1 Network device con...

Page 4: ...must be operated in an undamaged and fault free state U When performing tasks on the emergency lighting sys tem make certain that the system is disconnected from electrical power Note the various power supplies for normal and emergency mode in this regard U Before placing the device in service the emergency lighting system must be tested according to the instructions listed in the Installation sec...

Page 5: ...andby lighting power supply isolation and lock out e g removing the fuses key operated switch safety signage Safety equipment for the personnel carrying out the work on the plant e g suitable work clothing and personal protection equipment Safety equipment providing protection from hazards caused by adjacent plant e g safety grilles barriers making safe of roads Refer to the sections dealing with ...

Page 6: ...and set up by engi neers with specialist knowledge of the legal and technical re quirements governing the as sembly and operation of light ing systems The system is built to the latest state of the art and according to the recognised codes of prac tice in safety engineering The number of electronic de vices in use in recent years has increased sharply as of course has radio interference for every ...

Page 7: ...ing System and the general and spe cialist technical guidelines and accident prevention regulations CEAG can give no warranty or accept any liability for damage or consequential damage caused as a result of improper use failure to comply with regu lations and codes of con duct for the safe operation of the system unauthorised or inexpert modifications to the connections and settings of the system ...

Page 8: ...connection Power connection The device is designed for operation at 230 V AC or 24 V DC Lines must be connected as shown in Figure 2 198 5 137 10 Figure 1 Fastening points Plug in slot 2 Figure 2 Power connection Floating contact The controller provides a freely programmable circuit contact 1 2 3 Figure 2 Energising of the relay can be assigned to various events See the Relay settings menu 1 2 3 B...

Page 9: ... first steps To ensure that all logbook entries are correctly recorded in the emergency lighting system all system clocks must be calibrated under the Synchronize clocks menus after the CG Controller is placed in service After you have turned on the power supply please enter the current time and date and confirm your entry with the menu key or key To register one or more emergency lighting systems...

Page 10: ...m Select menu item open Exit input and accept the changes Select the menu item above Select the menu item below Back Previous cursor position Reduce value De activate Forward Next cursor position Increase value Activate Table 1 Definitions of keys Figure 5 Control panel LEDs for operation test fault LCD display memory card LEDs for communication Alphanumeric keyboard ...

Page 11: ...The fault of a previously se lected device is displayed in Line 3 of the Device info menu according to the same priority 8 2 1 Sum failure A sum failure is present if more than one fault error is present at the same time Sum failure more than one fault Faults for generating the group fault Battery interrupted Battery voltage too high Isol charging module or booster failure 1 Isol charging module o...

Page 12: ...xx 2 yes no 2 Mains failure of device yes no 3 Mains failure of UV S3 S4 yes no 4 Mains failure of UV RS485 yes no 5 Sum failure yes yes 6 Transmission failure yes yes 7 Battery failure yes yes 8 Converter failure yes yes 9 Charge isol failure yes yes 10 Luminaire failure yes yes 11 Minimum duration yes yes 1 Displayed if the mains failure affects the RS485 substation 2 If a communication fault is...

Page 13: ...u overview You can use the Menu key to bring up the main menu The table on the following page gives an overview of the overall menu structure 9 2 Main screen Line LCD display 1 Software CG 2000 ZB S 2 Status display 3 Fault display 4 13 29 17 26 10 2002 Operation You can use the Menu key to switch to the main menu Variable displays can be set to italic in the LCD displays If no device fault is pre...

Page 14: ...ntest Relay settings Serial number Customer Service information Password NID receive Network Master Find devices autom Manually add delete Synchronize clocks Display logbook Delete logbook All devices SD Contr config SD Contr config SD Dev config SD Dev config SD Text SD Text SD 2 Submenu Select device Select device Select device Device status Fault messages Circuit status Luminaire status DLS TLS...

Page 15: ...The menu displays in the Test menu and its submenus are described below Submenus that work in a similar manner are combined into a single description 9 4 3 Cancelling the operating duration test 9 4 1 Starting the functiontest FT or durationtest DT for individual devices 9 4 2 Starting the functiontest FT or durationtest DT for all devices Line Display 1 Durationtest 2 Cancel 3 All devices n y 4 L...

Page 16: ...lection main menu 1 Test menu 2 Block reset 3 Info divice 4 Setup CG Controller 5 Setup device Operation Q Flashing cursor current cursor position selection Menu Back to the main screen Cursor position lower Cursor position higher Select menu item Enter If a device has been affected it can be reset with manual reset After it has been reset the next device is displayed with manual reset If no other...

Page 17: ...tatus 6 Charging bat stat Operation main menu Flashing cursor current cursor position selection Menu Back to the main screen Cursor position lower Cursor position higher Select menu item Enter 9 7 1 Circuit status device type CG2000 Possible status displays OFF Battery operation Mains operation Normal operation During communication with the system Please wait is displayed If there is an error the ...

Page 18: ... current of last DC functiontest differs more than the permitted difference of learned DC measured current which is set up at the device list lsoll 5 ISO Failure Plus 6 ISO Failure Minus 7 Luminaire failure AC 8 if the measured current of last AC functiontest differs more than the permitted difference of learned AC measured current which is set up at the device list lsoll 9 if battery voltage of t...

Page 19: ...ame current name if the cursor is in Line 1 Name luminaire name if the cursor is in Line 2 An arrow points to the selected luminaire For additional information on the content of Lines 2 and 3 See the info box below 9 7 4 Luminaire status device type ZB S During communication with the system Please wait is dis played If there is an error the faulty communication process is automatically repeated Th...

Page 20: ...rs in Line 2 You can refresh the display by switching to another circuit input Line Selection status display 1 Device status 2 Failure reports 3 Circuit status 4 Luminaire status 5 DLS TLS 3PHW status 6 Charging bat stat Line Display DLS 3PhW module 1 Read 2 DLS TLS3Ph assignment 3 4 Please wait Operation Menu One menu level higher 9 7 6 DLS TLS 3PhW status device type ZB S During communication wi...

Page 21: ...election Menu Back to the main screen Cursor position lower Cursor position higher Select menu item Enter Line Selection submenu 1 Select language 2 Setup time and date 3 Next functiontest 4 Next durationtest 5 Relay settings 6 Serial number 7 Password 8 Contr config SD 9 Contr config SD 1 0 Logbook 1 1 NID receive 1 2 Network Master Operation Menu Accept language Language selection by selecting t...

Page 22: ...alue 7 days Accept and one menu level higher 1 Start all devices 2 Prg next FT 3 Device 0 1 4 Please wait 9 8 4 Next BT If you exit the menu item with Menu or the new data time and date for example 14 15 13 09 2002 of the next function test will be transferred to the emergency lighting system in the next step 9 8 4 1 Next DT safety function The new time for the next durationtest will be sent to al...

Page 23: ... n 5 Blocked 6 Operation 7 Battery operation 8 DLS TLS 3PhW failure 9 Com Device fault 1 0 Mains failure of UV S3 S4 1 1 Mains failure of UV RS485 1 2 Mains failure of device 1 3 Sum failure 1 4 Transmission failure 1 5 Battery failure 1 6 Converter failure 1 7 Charge isol failure 1 8 Luminaire failure 19 Capacity to low 20 Relay completely off 21 Default setting Operation Menu Accept and one menu...

Page 24: ...e default setting in Line 20 is activated the relay settings indicated in the sample display with an asterisk will become active Line Selection submenu 2 Setup time and date 3 Next functiontest 4 Next durationtest 5 Relay settings 6 Serial number 7 Customer Service info Operation Menu One menu level higher one menu level higher Line Display 1 Z721 A 02 may 2007 2 Z771 0 08 dec 2006 3 Z710 D 18 jul...

Page 25: ...ailable If the CG Controller is being operated in parallel with other con trol monitoring units it must work in Observer mode The following items are not supported in Observer mode CG Controller logbook Next functiontest in the Setup CG Controller menu Next durationtest in the Setup CG Controller menu Line Selection submenu 8 Serial number 9 Customer service info 10 Password 1 1 NID receive 1 2 Ne...

Page 26: ...ssage CG Controller type CG2000 Line Display 1 CG 2000 address 01 2 3 Please wait 4 Menu cancel surching Operation Menu Stop search 9 9 1 3 Device found message Line Display 1 Adr 01 found 2 ID 01 02 03 04 05 06 3 Please wait 4 Menu cancel surching Operation Menu Stop search 9 9 1 4 Device not found message Line Display 1 Adr 01 not found 2 3 Please wait 4 Menu cancel surching Operation Menu Stop ...

Page 27: ...free 3 ID 00 00 00 00 00 00 4 Device name Line Display 1 Device address 01 2 Add manually n y 3 ID 00 00 00 00 00 00 4 Line Display 1 Device address 01 2 3 ID 01 00 00 00 00 00 4 Device name Operation Menu One menu level higher Select byte Change byte Confirm selection Operation Menu One menu level higher Change Previous input field Next input field Operation Menu One menu level higher Change type...

Page 28: ...ylight savings time 5 After starting a functiontest automatically 6 After starting an durationtest automatically 7 After programming a functiontest 8 After programming a durationtest This synchronisation takes place automatically in the background so that no actions are required on the CG Controller 9 10 Memory Card 9 10 1 Display logbook 9 10 1 1 Detailed logbook event display Line Selection subm...

Page 29: ...alled the more time for memory is needed First the CG Controller configuration is saved on SD Then the device configuration and the texts are read and saved With the help of this the following information gets read and saved from all devices Line Display 1 2 Contr config SD 3 4 Operation Menu One menu level higher Confirm selection Attention After this action the logbook has been deleted irrevocab...

Page 30: ...e 01 4 Est duration 11 min Operation Menu Cancel you may need to hold the key down for longer Line Display 1 2 Dev config SD 3 SD read fault 4 Continue with Operation Menu One menu level higher Confirm fault Line Selection submenu 3 All devices SD 4 Contr config SD 5 Contr config SD 6 Dev config SD 7 Dev config SD 8 Text SD 9 Text SD Line Display 1 Device address 1 2 Dev config SD 3 Start n y 4 De...

Page 31: ... SD 3 Percentage 01 4 Est duration 220 min Operation Menu Cancel you may need to hold the key down for longer Line Display 1 2 Text SD 3 SD write fault 4 Continue with Operation Menu One menu level higher Confirm fault Line Selection submenu 2 Delete logbook 3 All devices SD 4 Contr config SD 5 Contr config SD 6 Dev config SD 7 Dev config SD 8 Text SD 9 Text SD Line Display 1 Device address 1 2 Te...

Page 32: ...ne Display 1 2 Automatic search 3 4 Please wait 10 3 Save Configcg dat to SD Line Display 1 New configuration 2 Save 3 Save configcg dat 4 Please wait At the end Byte EE_NewConfigCG at 0x060 is setted to 0xFF 10 3 1 Network device configuration created from PC software First the system performs the steps described under 10 CG Controller configuration created from PC software The PC software sets t...

Page 33: ...in Operation Menu Cancel Cancel 10 3 1 2 Transfer network configuration to the device Line Display 1 Update dev 0 1 2 Luminaire text SD 3 Percentage 48 4 Est duration 01 min Operation Menu Cancel Cancel Line Display 1 2 Process cancelled 3 4 Continue with 10 3 1 3 Cancel the download process configXX texteXX CG 2000 Line Display 1 2 Process terminated 3 4 Continue with Operation confirm 10 3 1 4 E...

Page 34: ...1 1 3 Failure The Failure status is indi cated by a red LED LED red on One or more emergency lighting systems are reporting a failure No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 One or more emergency lighting systems Manual reset Functiontest Durationtest Deep discharge protection Block Operation Mains failure of UV S3 S4 Mains failure of UV RS485 Mains failure of device RS485 transmission fault ...

Page 35: ...G 2000 zbscfgxx dat and zbstxtxx dat for controller type ZB S 12 Secure Digital Memory Card SD 12 1 Device configurations 12 1 1 Configuring devices with SD You can use the Setup device Dev config SD menu item to configure devices This configuration can then be transferred to the devices with the Secure Digital Memory Card SD see Figure 2 12 1 2 Reading the device configuration and saving to SD Yo...

Page 36: ...ia SD and CG Controller to the devices of network systems The Emergency lighting sys tem means the corresponding CG 2000 or ZB S controller systems for the respective controller type Figure 7 Data flow from the devices of an emergency lighting system to a PC via CG Controller and SD The Emergency lighting sys tem means the corresponding CG 2000 or ZB S controller systems for the respective control...

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