CEA MATRIX 2200 AC/DC Operator'S Manual Download Page 25

3

 

ELECTRODE DIAMETER

For TIG welding with HF ignition, it allows you to use the 

relevant key to set the diameter of the tungsten electrode 

used, and/or to change it using the ENCODER knob, in 

order to achieve the best control of the AC arc in a syn-

ergic manner.

WARNING: The electrode diameter CANNOT be selected when 

the welding machine is set for the SPECIAL configuration.

 

WELDING MODE

The MATRIX welding machine offers 

4

 welding modes. Each time 

the button is pushed, the welding machine switches to select the 

welding mode indicated by the LED that stays lit, in the follow-

ing order:

 L5 

  2 STROKES

 L6 

  4 STROKES

 L7 

 CYCLE

 L8 

  SPOT WELDING

L5

L6

L7

L8

 L5 

  2 STROKES

When the torch button is pushed welding begins starting with the 

INITIAL CURRENT (if SLOPE UP is selected), while when it is re-

leased welding ends when the FINAL CURRENT is reached (if 

SLOPE DOWN is set).

 L6 

  4 STROKES

TIG welding takes place as follows:

•  When the torch button is pushed welding begins at the INITIAL 

current.

•  When the torch button is released the SLOPE UP process is 

carried out (if applicable) and the current returns to the PRIN-

CIPAL value 

 I

.

•  When the torch button is pushed the SLOPE DOWN process 

is carried out (if applicable) and the current returns to the FI-

NAL value.

•  When the button is released the welding cycle ends.

 L7 

 CYCLE

When this function has been activated, TIG welding takes place 

as follows: 

•  When the torch button is pushed welding begins at the INITIAL 

current.

•  When the torch button is released the SLOPE UP process is 

carried out (if applicable) and the current returns to the PRIN-

CIPAL value 

 I

.

•  When the torch button is pressed and released within less than 

1 second the welding current goes to the CYCLE value (

 I

), and 

by repeating this operating you can move between the two cur-

rent levels (

 I

), (

 I

) an infinite number of times.

•  When the torch button is pushed and held down (for longer than 

1 second) you exit the cycle, the SLOPE DOWN process is car-

ried out (if applicable) and the current returns to the FINAL val-

ue. When the torch button is released the welding cycle ends.

This welding mode is especially indicated for welding profiles with 

different thickness, where continuous current variation is required. 

Also, when welding aluminium, it allows you to have a higher initial 

current, thereby facilitating pre-heating of the workpiece. 

 L8 

  SPOT WELDING

This can be used by pushing the torch button to spot weld for a pre-

set period of time (in seconds) at the end of which the arc switches 

off automatically. The tack welding function is divided into 3 types:

•  TIG AC and TIG LIFT DC tack welding.

•  TIG HF DC tack welding with a single coldTack point.

•  TIG HF DC tack welding with a Multi-ColdTack function.

See the relevant paragraphs in the subsequent pages of this man-

ual.

 

DISPLAY

Displays the selections made using the various Keys (with corre-

sponding LED on or flashing) and regulated using the ENCOD-

ER knob.

The 

 button can also be used to view:

 L32 

 AMPERE (CURRENT )

•  When the machine is in stand-by, the Amps (A) set.

•  When the machine is welding the real Amps (A) at 

which the operator is actually welding.

WARNING: LED 

 L32 

 switched on and steady. 

 L33 

 VOLT (VOLTAGE)

•  The actual VOLTS (V) at the welding clamps (the 

value displayed CANNOT BE CHANGED OR 

REGULATED).

WARNING: LED 

 L33 

 switched on and steady.

 

ENCODER knob

This is used to regulate and change the welding pa-

rameters, according to which LED is switched on 

and the value shown on the DISPLAY, which is nec-

essary for the machine to work correctly.

 

SAVE “MEM”

Used to save the parameters for the welding programs.

 

PROGRAM “PRG”

Used to call up welding programs.

 

WAVE

During TIG AC welding with HF ignition, it makes it possible to con-

trol the following wave shapes:

 L24 

 DYNAMIC TIG

 L25 

 SPEED TIG

 L25 

 COLD TIG

 L26 

 SOFT TIG

WAVE

L24
L25

L26

 L24 

 DYNAMIC TIG

Square wave: highly dynamic arc for all applications.

WARNING: LED 

 L24 

 switched on and steady.

 L25 

 SPEED TIG

Mixed wave: excellent penetration with high welding speed and 

low electrode consumption.

WARNING: LED 

 L25 

 switched on and steady.

 L25 

 COLD TIG

Triangular wave: low heat generation with reduced distortion, ide-

al for minor thicknesses.

WARNING: LED 

 L25 

 switched on and flashing. 

 L26 

 SOFT TIG

Sinusoidal wave: gentle, soft arc with low noise, ideal for aver-

age thicknesses.

WARNING: LED 

 L26 

 switched on and steady.

 

BALANCING and FREQUENCY

During TIG AC welding with HF ignition, it makes it possible to set 

one of the following parameters, using the relevant key: 

 L30 

 BALANCING of the TIME and 

AMPLITUDE of the AC welding 

current (BALANCE PLUS)

 L31 

 FREQUENCY of the AC welding 

current

L30
L31

 L30 

 BALANCING of the TIME and AMPLITUDE of the AC 

welding current (BALANCE PLUS)

It is possible to adjust both the time (t) and the amplitude of the 

current (I) independently or simultaneously, using positive or neg-

ative values for the time the electrode stays in place. These set-

tings ensure perfect control of penetration and cleanliness, with a 

drastic reduction in side incisions.

 L31 

 FREQUENCY of the AC welding current

The high frequency makes it possible to weld minor thicknesses 

with excellent results, while the low frequency is ideal for welding 

average thicknesses, or where edge preparation is poor. 

WARNING: LED 

 L31 

 switched on and flashing.

Summary of Contents for MATRIX 2200 AC/DC

Page 1: ...EN 04 2017 SN JD xxxxxx MATRIX AC DC AC DC R 2200 3000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 20...

Page 2: ...nce for MMA welding even when using particularly difficult cellulosic and basic electrodes Features The characteristics found in all welding machines in the MATRIX AC DC range are Innovative and compa...

Page 3: ...safety for a period of work of X of the to tal usage time The regulations in force establish the total usage time to be 10 minutes The work cycle is considered to be X of this period of time If the pe...

Page 4: ...rame The welding unit is characterised by the following levels Protection level IP 23 S indicates that the equipment can be used both indoors and outdoors Use class S means that the equipment can be u...

Page 5: ...pment Connect the cable to the analogue digital interface as shown in figure Pos 2 Fig B To connect the other end of this cable see the diagram in the man ualfor the RoboMAT 1 analogue digital robot i...

Page 6: ...Put the electrode at the point at which welding is to begin put the TIG torch at an angle so that the edge of the gas nozzle is not on top of the piece to be welded keeping contact be tween the point...

Page 7: ...duce electromagnetic emission Much attention must be afforded so that the ground connection of the part to be welded does not increase the risk of accident to the user or the risk of dam age to other...

Page 8: ...an be created by placing an emp ty programme between saved ones NOTE The value shown on the display during welding represents the effective current output with all types of control The digital control...

Page 9: ...th increased risk of electroshock Product suitable for free circulation in the European Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connecto...

Page 10: ...10 Wiring diagram MATRIX 2200 AC DC...

Page 11: ...11 2101WA31...

Page 12: ...12 Wiring diagram MATRIX 3000 AC DC AC DC R 3000 MTA 30...

Page 13: ...13 2101WB09...

Page 14: ...tal interface PCB 31 Inverter PCB 32 Automation interface isolation board optional extra 33 Secondary circuit diodes PCB 34 Secondary circuit PCB 35 EMC filter PCB 36 High frequency HF PCB 37 Secondar...

Page 15: ...parts list READ CAREFULLY MATRIX AC DC AC DC R 2200 3000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX...

Page 16: ...quick connection 8 468282 Adesivo dinse Dinse sticker 9 419050 Connettore comando a distanza Remote control socket 10 462694 Gancio attacco tracolla Carrying belt hook 11 438108 Maniglia Handle 12 43...

Page 17: ...e Terminal for 3x2 poles female connector 26 419074 Connettore femmina 3x2 vie 3x2 Poles female connector 27 352466 Scatola scheda HF HF PCB box 28 377059 Scheda alta frequenza HF High frequency HF PC...

Page 18: ...34 Induttore Inductor 42 240232 Induttanze PFC PFC inductors 43 239995 Trasformatore HF HF transformer 44 427681 Filtro HF HF filter 45 481946 Trasduttore di corrente Current transducer 46 486383 Moto...

Page 19: ...connection 8 468282 Adesivo frontale Front sticker 9 419050 Connettore comando a distanza Remote control socket 10 462694 Gancio attacco tracolla Carrying belt hook 11 438104 Maniglia Handle 12 43871...

Page 20: ...ro torcia completo di connettore Torch filter with connector 25 427681 Filtro HF HF filter 26 352466 Scatola scheda HF HF PCB box 27 377059 Scheda alta frequenza HF High frequency HF PCB 28 352468 Cop...

Page 21: ...secondario Secondary circuit diode snubber PCB 44 423236 Diodo secondario Secondary diode 45 478846 Termostato circuito secondario Secondary circuit thermostat 46 377143 Scheda circuito secondario Sec...

Page 22: ...ti posta sull impianto 4 Il numero di matricola ESEMPIO N 2 pezzi codice n 352453 per l impianto MATRIX 3000 AC DC 400 V 50 60 Hz Matricola n EN Ordering spare parts To ask for spare parts clearly sta...

Page 23: ...ator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 E mail cea ceaweld com we...

Page 24: ...people Two tone LED off red green indicates enabling of the VRD device The standard preset settings for the firm do not activate the VRD function on the welding machine and so this LED is normally off...

Page 25: ...ck welding function is divided into 3 types TIG AC and TIG LIFT DC tack welding TIG HF DC tack welding with a single coldTack point TIG HF DC tack welding with a Multi ColdTack function See the releva...

Page 26: ...this allows you to select the following weld ing parameters based on which LED is flashing L12 PRE GAS duration L13 SLOPE UP duration L14 BASE current duration Tb WARNING This can only be programmed...

Page 27: ...terval that can be set at the start of the welding process thereby reducing the risk of poor fu sion at the start of the joint L9 HOT START 00 100 MMA ARC FORCE Regulates in percentage terms the dynam...

Page 28: ...eal for minor thicknesses WARNING LED L25 switched on and flashing The display shows the RMS current value for pre set ting and welding 2200 AC DC 3000 AC DC TIG AC COLD TIG 16 127 A 5 173 A I A t s L...

Page 29: ...necessary of the example shown below Display t 15 65 35 I 20 120 80 I A t s 6 FREQUENCY CONTROL IN AC 40 250 Hz This controls the frequency for the various wave shapes for better directional control r...

Page 30: ...ETERS SELECTION T10 key a number of times it is possible to set the various TIG WELDING PARAMETERS see the TIG AC and DC Weld ing paragraph WELDING PARAMETERS 7 Once the all the selections regulations...

Page 31: ...hich the operator is actually welding T5 TIG HF DC welding with TACK function active and Multi ColdTack function The Multi ColdTack function can be used for cold tacking in quick succession to further...

Page 32: ...OKES or CYCLE welding mode is activated L13 SLOPE UP duration 0 0 5 0 sec L11 PRINCIPAL welding CURRENT I1 2200 AC DC 3000 AC DC TIG DC 5 220 A 5 300 A TIG AC DYNAMIC TIG SPEED TIG COLD TIG SOFT TIG 5...

Page 33: ...C DC 5 220 A 5 300 A L21 PEAK CURRENT Ip 2200 AC DC 3000 AC DC 5 220 A 5 300 A PULSE SYN FAST SLOW T5 L23 PULSATION FREQUENCY f 2200 AC DC 3000 AC DC FAST 0 5 500 Hz To exit the setting phase hold the...

Page 34: ...requited pulsation is active SLOW LED on Press the WELDING MODE SELECTION key T9 until the CYCLE welding mode is active CYCLE LED on Press the WELDING PARAMETERS SELEC TION Key T10 a number of times t...

Page 35: ...L19 L22 T10 L11 L21 1st LEVEL PEAK CURRENT I1p 2200 AC DC 3000 AC DC 25 220 A 25 300 A WARNING When the SYN PULSE function is active the 1st level PEAK CURRENT I1p is regulated to achieve a synergy wi...

Page 36: ...th HF ignition or TIG DC with HF ignition welding processes and the 2 STROKES welding mode are used To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down for about 1 second WAR...

Page 37: ...the WELDING PROGRAM has been saved the operator can weld using only pre set values as they cannot edit any type of parameter function To edit switch to MANUAL welding mode MANUAL WELDING To go back to...

Page 38: ...cooling fan and cooling equipment that only run when strictly necessary that is FAN MOTOR The fan is activated when During welding or for a certain period of time after this is fin ished When the ther...

Page 39: ...voltage for the MATRIX 3000 AC DC AC DC R exceeds 500V If the fault persists look for the cause of the fault and contact our technical assistance department if necessary Automatic reset error E03 UNDE...

Page 40: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com ISO 9001 2008...

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