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CEA MATRIX 2200 AC/DC, Operator'S Manual

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CEA MATRIX 2200 AC/DC Operator'S Manual Download Page 23

M

TA

 22 - 30

EN

Operator’s manual

READ CAREFULLY

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

E-mail: [email protected] - web: www.ceaweld.com

Summary of Contents for MATRIX 2200 AC/DC

Page 1: ...EN 04 2017 SN JD xxxxxx MATRIX AC DC AC DC R 2200 3000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 20...

Page 2: ...nce for MMA welding even when using particularly difficult cellulosic and basic electrodes Features The characteristics found in all welding machines in the MATRIX AC DC range are Innovative and compa...

Page 3: ...safety for a period of work of X of the to tal usage time The regulations in force establish the total usage time to be 10 minutes The work cycle is considered to be X of this period of time If the pe...

Page 4: ...rame The welding unit is characterised by the following levels Protection level IP 23 S indicates that the equipment can be used both indoors and outdoors Use class S means that the equipment can be u...

Page 5: ...pment Connect the cable to the analogue digital interface as shown in figure Pos 2 Fig B To connect the other end of this cable see the diagram in the man ualfor the RoboMAT 1 analogue digital robot i...

Page 6: ...Put the electrode at the point at which welding is to begin put the TIG torch at an angle so that the edge of the gas nozzle is not on top of the piece to be welded keeping contact be tween the point...

Page 7: ...duce electromagnetic emission Much attention must be afforded so that the ground connection of the part to be welded does not increase the risk of accident to the user or the risk of dam age to other...

Page 8: ...an be created by placing an emp ty programme between saved ones NOTE The value shown on the display during welding represents the effective current output with all types of control The digital control...

Page 9: ...th increased risk of electroshock Product suitable for free circulation in the European Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connecto...

Page 10: ...10 Wiring diagram MATRIX 2200 AC DC...

Page 11: ...11 2101WA31...

Page 12: ...12 Wiring diagram MATRIX 3000 AC DC AC DC R 3000 MTA 30...

Page 13: ...13 2101WB09...

Page 14: ...tal interface PCB 31 Inverter PCB 32 Automation interface isolation board optional extra 33 Secondary circuit diodes PCB 34 Secondary circuit PCB 35 EMC filter PCB 36 High frequency HF PCB 37 Secondar...

Page 15: ...parts list READ CAREFULLY MATRIX AC DC AC DC R 2200 3000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX...

Page 16: ...quick connection 8 468282 Adesivo dinse Dinse sticker 9 419050 Connettore comando a distanza Remote control socket 10 462694 Gancio attacco tracolla Carrying belt hook 11 438108 Maniglia Handle 12 43...

Page 17: ...e Terminal for 3x2 poles female connector 26 419074 Connettore femmina 3x2 vie 3x2 Poles female connector 27 352466 Scatola scheda HF HF PCB box 28 377059 Scheda alta frequenza HF High frequency HF PC...

Page 18: ...34 Induttore Inductor 42 240232 Induttanze PFC PFC inductors 43 239995 Trasformatore HF HF transformer 44 427681 Filtro HF HF filter 45 481946 Trasduttore di corrente Current transducer 46 486383 Moto...

Page 19: ...connection 8 468282 Adesivo frontale Front sticker 9 419050 Connettore comando a distanza Remote control socket 10 462694 Gancio attacco tracolla Carrying belt hook 11 438104 Maniglia Handle 12 43871...

Page 20: ...ro torcia completo di connettore Torch filter with connector 25 427681 Filtro HF HF filter 26 352466 Scatola scheda HF HF PCB box 27 377059 Scheda alta frequenza HF High frequency HF PCB 28 352468 Cop...

Page 21: ...secondario Secondary circuit diode snubber PCB 44 423236 Diodo secondario Secondary diode 45 478846 Termostato circuito secondario Secondary circuit thermostat 46 377143 Scheda circuito secondario Sec...

Page 22: ...ti posta sull impianto 4 Il numero di matricola ESEMPIO N 2 pezzi codice n 352453 per l impianto MATRIX 3000 AC DC 400 V 50 60 Hz Matricola n EN Ordering spare parts To ask for spare parts clearly sta...

Page 23: ...ator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 E mail cea ceaweld com we...

Page 24: ...people Two tone LED off red green indicates enabling of the VRD device The standard preset settings for the firm do not activate the VRD function on the welding machine and so this LED is normally off...

Page 25: ...ck welding function is divided into 3 types TIG AC and TIG LIFT DC tack welding TIG HF DC tack welding with a single coldTack point TIG HF DC tack welding with a Multi ColdTack function See the releva...

Page 26: ...this allows you to select the following weld ing parameters based on which LED is flashing L12 PRE GAS duration L13 SLOPE UP duration L14 BASE current duration Tb WARNING This can only be programmed...

Page 27: ...terval that can be set at the start of the welding process thereby reducing the risk of poor fu sion at the start of the joint L9 HOT START 00 100 MMA ARC FORCE Regulates in percentage terms the dynam...

Page 28: ...eal for minor thicknesses WARNING LED L25 switched on and flashing The display shows the RMS current value for pre set ting and welding 2200 AC DC 3000 AC DC TIG AC COLD TIG 16 127 A 5 173 A I A t s L...

Page 29: ...necessary of the example shown below Display t 15 65 35 I 20 120 80 I A t s 6 FREQUENCY CONTROL IN AC 40 250 Hz This controls the frequency for the various wave shapes for better directional control r...

Page 30: ...ETERS SELECTION T10 key a number of times it is possible to set the various TIG WELDING PARAMETERS see the TIG AC and DC Weld ing paragraph WELDING PARAMETERS 7 Once the all the selections regulations...

Page 31: ...hich the operator is actually welding T5 TIG HF DC welding with TACK function active and Multi ColdTack function The Multi ColdTack function can be used for cold tacking in quick succession to further...

Page 32: ...OKES or CYCLE welding mode is activated L13 SLOPE UP duration 0 0 5 0 sec L11 PRINCIPAL welding CURRENT I1 2200 AC DC 3000 AC DC TIG DC 5 220 A 5 300 A TIG AC DYNAMIC TIG SPEED TIG COLD TIG SOFT TIG 5...

Page 33: ...C DC 5 220 A 5 300 A L21 PEAK CURRENT Ip 2200 AC DC 3000 AC DC 5 220 A 5 300 A PULSE SYN FAST SLOW T5 L23 PULSATION FREQUENCY f 2200 AC DC 3000 AC DC FAST 0 5 500 Hz To exit the setting phase hold the...

Page 34: ...requited pulsation is active SLOW LED on Press the WELDING MODE SELECTION key T9 until the CYCLE welding mode is active CYCLE LED on Press the WELDING PARAMETERS SELEC TION Key T10 a number of times t...

Page 35: ...L19 L22 T10 L11 L21 1st LEVEL PEAK CURRENT I1p 2200 AC DC 3000 AC DC 25 220 A 25 300 A WARNING When the SYN PULSE function is active the 1st level PEAK CURRENT I1p is regulated to achieve a synergy wi...

Page 36: ...th HF ignition or TIG DC with HF ignition welding processes and the 2 STROKES welding mode are used To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down for about 1 second WAR...

Page 37: ...the WELDING PROGRAM has been saved the operator can weld using only pre set values as they cannot edit any type of parameter function To edit switch to MANUAL welding mode MANUAL WELDING To go back to...

Page 38: ...cooling fan and cooling equipment that only run when strictly necessary that is FAN MOTOR The fan is activated when During welding or for a certain period of time after this is fin ished When the ther...

Page 39: ...voltage for the MATRIX 3000 AC DC AC DC R exceeds 500V If the fault persists look for the cause of the fault and contact our technical assistance department if necessary Automatic reset error E03 UNDE...

Page 40: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com ISO 9001 2008...

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