background image

1

PD3-10024-8-PI

Control Unit for LED Light Units

With Parallel Communications

Thank you for purchasing a CCS product. 

To ensure proper use of the product, 

please read this Instruction Guide before 

use and keep it for your future reference.

Instruction Guide

Features

This Control Unit is specifically designed to control the light intensity of 

CCS LED Light Units.  It is mainly used to control LED Light Units that 

are used for machine vision and industrial inspections.

Connect 24V DC Light Units and Spotlights. Use up to 8 channels.
The light intensity can be manually controlled with a switch on the front panel, 

or externally controlled using a PLC or machine vision equipment.
Use PWM control to control the 24V DC Light Unit output at a frequency of 125 kHz.
Data can be written in high-speed with parallel external control.
Use external trigger inputs to turn Light Units ON and OFF, or to flash the strobe 

(for 24V DC Light Units only).

Caution

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

PROHIBITED

INSTRUCTED

INSTRUCTED

INSTRUCTED

PROHIBITED

The following symbols are used in this instruction guide to indicate and classify the 

relative importance of warnings and cautions.

The following symbols in the instruction guide indicate and classify the precautions.

WARNING

WARNING

Indicates that incorrect 
usage may result in 
serious injury or death.

Caution

Indicates that incorrect 
usage may result in injury 
or property damage.

PROHIBITED

PROHIBITED

DISASSEMBLY 

PROHIBITED

DISASSEMBLY 

PROHIBITED

DO NOT TOUCH 

WITH WET HANDS

DO NOT TOUCH 

WITH WET HANDS

These symbols mean 

the prohibited action.

These symbols indicate actions that 

must be performed.

DO NOT SUBJECT 

TO MOISTURE

DO NOT SUBJECT 

TO MOISTURE

INSTRUCTED

INSTRUCTED

UNPLUG

UNPLUG

This product has been designed with full consideration of safety. Incorrect 

usage of the product may result in fire, electric shock, or other serious 

damages. Observe the following precautions.

Do not touch the power cords during 

lightning. This may result in electric shock.

Do not disassemble or modify the product.

Doing so may result in fire or electric shock.

Do not touch the plugs or switches with wet 

hands. Doing so may result in electric shock.

Make sure that the product is free of 

moisture or any liquid. Doing so may result 

in fire or electric shock.

Before connecting or disconnecting cables, 

make sure that the power source is turned 

OFF. Not doing so may result in fire or 

electric shock.

If an abnormal condition occurs, such as 

fuming, heat, smell, or noise, stop using the 

product immediately, turn OFF the power 

source and unplug the power cord. Not 

doing so may result in fire or electric shock.

Do not use user-made light cables. 

Doing so may cause product failure.

Do not place the product in direct sunlight or 

in a high-humidity environment. Doing so 

may result in fire due to internal temperature 

rise.

Always place the product on a stable and flat 

location. Doing so may result in the product 

falling or toppling, which may cause 

malfunction, accidents, or bodily injury.

Do not intentionally short-circuit the positive 

and negative output terminals.

Do not bend cables or jam them between 

objects when wiring. Doing so may cause 

product failure.

Do not wipe the product with volatiles such 

as paint thinner or benzene. Discoloration or 

deterioration of the product surfaces may 

occur.

Do not drop the product or subject it to 

impact. Doing so may cause product failure.

Use a dry cloth to remove dust or other 

foreign matter from the electrodes. Failure to 

do so may result in fire.

Do not connect any Light Units other than 

CCS LED Light Units. Doing so may cause 

overcurrent and the device may overheat or 

ignite.

Plug the power cord directly into a wall 

socket. Using a power strip or connecting 

many loads from one electrical outlet may 

cause fire or electric shock.

Do not bundle product cables with 

high-voltage lines or power lines.

Allow leeway when installing the cables.

Always ground the power cord. Not doing so 

may cause product failure due to static 

electricity destroying electrical components 

including those in the Light Unit.

Use Light Units that are suitable for the 

product ratings. Exceeding the ratings may 

cause product failure.

Make sure that the length of the extension 

cable for light output is no longer than 5 m. 

If the extension cable is longer than 5 m, the 

voltage will drop due to the DC resistance of 

the cable, and the light intensity will 

decrease.

Do not disconnect the power cord or 

disassemble the product during operation. 

Pulling on the cable may damage the cable 

and result in fire or electric shock.

Before moving the product, disconnect all 

connection cables. Damaging the cables 

may result in fire or electric shock.

When mounting products in system racks or 

cases, do not insert the screws more than 

5 mm. Doing so may cause short-circuits in 

internal components.

1

Important Information for Equipment Safety

Read before Use

8

9

9

9

10

10

10

10

1

2

2

3

3

4

5

6

INDEX

1. 

Important Information for Equipment Safety

2. 

Names and Functions of Parts

3. 

Installation

4. 

Connections

5. 

What You Can Achieve with This Control Unit

6. 

Light Unit Functions

7. 

Manual Control

8. 

Control with External Signals

 9. 

Inputting an External Trigger

10. 

Errors

11. 

Optional Accessories

12. 

Troubleshooting

13. 

Main Specifications

14. 

Dimensions

Environmental Regulation

Warranty Information

7

Always use one of the following power cords. 

100 to 120 V range: SVT or SJT, AWG18, 

length: 3 m max., dielectric strength: 125 V min. 

200 to 240 V range: H05VV-F, AWG18, length: 

3 m max., dielectric strength: 250 V min.

Summary of Contents for PD3-10024-8-PI

Page 1: ...re or electric shock Do not use user made light cables Doing so may cause product failure Do not place the product in direct sunlight or in a high humidity environment Doing so may result in fire due...

Page 2: ...ndicated by arrow 2 while pressing it in the direction indicated by arrow 1 Removing from DIN Rail Press the Unit down in the direction indicated by arrow 3 and pull it out in the direction indicated...

Page 3: ...F according to the external trigger signal input Power ON Power OFF Lit Not lit The Light Units are turned ON for a set time after the external trigger signal is input Control Mode Lighting Mode Front...

Page 4: ...ight Units that are connected Check the following table before using the Light Units Continuous mode ON OFF mode Strobe mode Manual control External control SMP 03V BC ELR 02V SMP 03V BC ELR 02V Varia...

Page 5: ...t used the Light Units are OFF For details on the external trigger input refer to 9 Inputting the External Trigger Press Make sure that the main power source is turned ON Set items and when using Cont...

Page 6: ...trobe Mode 120 s Strobe Mode 200 s Strobe Mode 600 s Strobe Mode 1ms Strobe Mode 4ms Strobe Mode 10ms Strobe Mode 20ms Strobe Mode 40ms Make sure that the main power source is turned ON Set items and...

Page 7: ...ed 3 Black 3 Red 3 Black 3 Red 3 Black 3 Red 3 Light Intensity Input 8 bits Lighting Mode Value Input 4 bits Error Output Channel Selection 3 bits Light Intensity Write Lighting Mode Write EXCB2 M20 3...

Page 8: ...strobe light continues for the set time from that point ON OFF Mode Trigger Logic Switch Set to HIGH The Light Units turn ON when the photocoupler is OFF and OFF when the photocoupler is ON Strobe Mod...

Page 9: ...l Specifications PD3 Control Unit Photocoupler Error Output OC Error Output OE Error Output Load current If you have any problems during product usage please look up the cause in this chart If the sit...

Page 10: ...EXPRESSLY SET FORTH HEREIN CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS WARRANTY PERIOD TWO YEARS STARTING FROM CCS Inc SHIPPING DATE CCS Inc WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE...

Reviews: