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99

10

Errors

19

20

Error 

Output 

Circuit 

Example

12

Troubleshooting

11

Optional Accessories (Sold Separately)

External light 

intensity control 

is not possible.

Unable to turn the 

Light Unit ON and 

OFF or use strobe 

control.

Malfunctioning.

Fuming, extreme

temperature, smell,

noise, or other 

abnormality.

Is the external control cable inserted firmly into the 

external control connector and an external device?

Are the external control cable and external device wired 

correctly?

Check the connector configuration and correct the wiring.

Both sinking and sourcing input signals are supported, 

but the signal inputs are different.

Check the external signal connection examples.

Is the signal setting correct?

Check the setting method and sequence diagram.

Did you perform a write operation?

Perform a write operation after you set the light intensity data.

Is the external trigger input cable inserted firmly into the 

external trigger input connector and an external device?

Are the external trigger input cable and external devices 

wired correctly?

Check the connector configuration and correct the wiring.

Is the lighting mode set correctly?

Set the value to F00 for ON/OFF Mode.

Set the value to F01 to F10 for Strobe Mode.

Is the signal setting correct?

Check the setting method and sequence diagram.

If you are using Strobe Mode with external control, did 

you perform a write operation?

Perform a write operation after you set the lighting mode.

Please use designated power sources with stable voltage. 

Sharing power sources with inverters, motors, etc., may 

cause malfunction.

Do not bundle product cables with high-voltage lines or power 

lines. Doing so may cause the product to malfunction. Keep 

the product cables as far away from such lines as possible.

There is a possibility of product failure. Please stop usage 

immediately and turn OFF the power switch. 

Please do not attempt to use or repair the product, since it 

is dangerous, but contact CCS Inc.

3

7

6, 7

6, 7

3

8

5, 6

8

6, 7

-

-

-

Model: EXCB2-M20-3

External Control Cable

3000

150

+

0

Cut off on one end

19

2

1

20

20-pole MIL connector

6.1 dia.

Connector: XG4M-2030-T (manufactured by OMRON)

Model: EXCB2-M10-3

External Trigger Input Cable

9

1

2

10-pole MIL connector

10

150

+

3000

0

5 dia.

Cut off on one end

Connector: XG4M-1030-T (manufactured by OMRON)

Model: EXCB2-M10M20-3

External Control/External Trigger Input Cable (Common)

3000

150

+

0

Cut off on one end

2

1

19

20

2

1

9

10

10-pole MIL connector

20-pole MIL connector

100

7.2 dia.

External control connector: XG4M-2030-T (manufactured by OMRON)

Trigger input connector: XG4M-1030-T (manufactured by OMRON)

External Circuits

Error Output

The error status is output from pins 19 and 20 of 

the external control connector. (This applies only 

to overcurrent errors and fan stop errors.)

Normal operation

Error

Pins 19 and 20 are open.

Pins 19 and 20 are closed.

Rated input voltage: 24V DC
Maximum input voltage: 26.4V DC
Load current: 20 mA max.
Leakage current: 50 µA max.

Signal Specifications

PD3 Control Unit

Photocoupler

Error Output 

OC

Error Output 

OE

Error Output

Load current

If you have any problems during product usage, please look up the cause in this chart. If the situation does not improve, or an unexpected situation 

occurs, please contact CCS Inc.

Symptom

Items to check for fixing the problem

Reference

page

             If no Light Unit has ever been 
connected to the same channel in the 24V 
LIGHT connectors, EId will be displayed.

             If a Light Unit is connected to the 
same channel in the 24V LIGHT connectors, 
“              .” is displayed. (“              ” is the set value.)

HLV ID Error

A Spotlight outside the ID range was 
connected to an HLV LIGHT connector.

If the channel that is connected to a Spotlight that is 
outside the ID range is selected, an error will be displayed.

Light Units that are connected to 24V 
LIGHT connectors can be set normally.

Overcurrent Error

The current consumption of the Light 
Unit exceeded 107% of the rating.

Fan Stop Error

The fan has stopped.

Clearing the error

Output is 

stopped.

Output is 

stopped.

Normal

Recovery method

OR

(Example display) 

Period

Check the rating of the 
LED Light Unit. Connect 
an LED Light Unit that is 
within the rating.

Press and hold the 

setting switch or 
cycle the power.

Press and hold the 

setting switch or 
cycle the power.

Operation recovers 

automatically.

Doing so may cause 
product failure.
Consult a CCS 
representative.

Check the Spotlight. 
Connect a Spotlight 
that is supported by 
the Control Unit.

If an internal error occurs in the Control Unit, it is displayed on the digital window. 

Refer to the following table and clear the error before using the Control Unit again.

Digital Window

Error

Status

Symptom

Items to check for fixing the problem

Reference

page

Lights not 

illuminating.

Are all power sources turned ON?

Is the LED light cable inserted firmly into the output connector?

Is the AC cord inserted firmly into the AC inlet and a wall 

socket?

Does the digital window show an error?

Check the error display.

Is an appropriate Light Unit connected to the output 

connector? Check the Light Unit.

Is the output connector the correct one for the connected 

Light Unit? Connect 24V DC Light Units to the 24V LIGHT 

connectors and Spotlights to HLV LIGHT connectors.

Is the lighting mode set correctly?

Set the lighting mode to F00 for Continuous Mode or 

ON/OFF Mode.

Does the logic of the trigger signal match the trigger 

signal setting switch?

Is the external trigger input OFF (in ON/OFF Mode or Strobe 

Mode)? Check the setting method and sequence diagram.

Is the manual/external switch set correctly?

Set it to MANU to operate manually and to EXT for 

external control.

Is an appropriate Light Unit connected to the output 

connector? Check the Light Unit.

Is the output connector the correct one for the connected 

Light Unit? Connect 24V DC Light Units to the 24V LIGHT 

connectors and Spotlights to HLV LIGHT connectors.

Have the wrong channels been selected?

Check the channels whose lights are to be controlled.

Is the setting switch locked?

Press and hold the setting switch for more than two 

seconds to release the lock.

3
3
3

4

5, 6

8

8

9

5, 6

4

4

4

5, 6

5

Light intensity 

control is not 

possible.

Summary of Contents for PD3-10024-8-PI

Page 1: ...re or electric shock Do not use user made light cables Doing so may cause product failure Do not place the product in direct sunlight or in a high humidity environment Doing so may result in fire due...

Page 2: ...ndicated by arrow 2 while pressing it in the direction indicated by arrow 1 Removing from DIN Rail Press the Unit down in the direction indicated by arrow 3 and pull it out in the direction indicated...

Page 3: ...F according to the external trigger signal input Power ON Power OFF Lit Not lit The Light Units are turned ON for a set time after the external trigger signal is input Control Mode Lighting Mode Front...

Page 4: ...ight Units that are connected Check the following table before using the Light Units Continuous mode ON OFF mode Strobe mode Manual control External control SMP 03V BC ELR 02V SMP 03V BC ELR 02V Varia...

Page 5: ...t used the Light Units are OFF For details on the external trigger input refer to 9 Inputting the External Trigger Press Make sure that the main power source is turned ON Set items and when using Cont...

Page 6: ...trobe Mode 120 s Strobe Mode 200 s Strobe Mode 600 s Strobe Mode 1ms Strobe Mode 4ms Strobe Mode 10ms Strobe Mode 20ms Strobe Mode 40ms Make sure that the main power source is turned ON Set items and...

Page 7: ...ed 3 Black 3 Red 3 Black 3 Red 3 Black 3 Red 3 Light Intensity Input 8 bits Lighting Mode Value Input 4 bits Error Output Channel Selection 3 bits Light Intensity Write Lighting Mode Write EXCB2 M20 3...

Page 8: ...strobe light continues for the set time from that point ON OFF Mode Trigger Logic Switch Set to HIGH The Light Units turn ON when the photocoupler is OFF and OFF when the photocoupler is ON Strobe Mod...

Page 9: ...l Specifications PD3 Control Unit Photocoupler Error Output OC Error Output OE Error Output Load current If you have any problems during product usage please look up the cause in this chart If the sit...

Page 10: ...EXPRESSLY SET FORTH HEREIN CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS WARRANTY PERIOD TWO YEARS STARTING FROM CCS Inc SHIPPING DATE CCS Inc WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE...

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