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CANplus

TM

CP640

Control Panel Operation Manual

9M02-1000-A001-EN

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Summary of Contents for CANplus CP640

Page 1: ...CANplusTM CP640 Control Panel Operation Manual 9M02 1000 A001 EN ...

Page 2: ...gement nor as to the fitness merchantability or sustainability of any Cattron products for any specific or general uses Cattron Holdings Inc or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind All Cattron products are sold pursuant to the Terms and Conditions of Sale a copy of which will be furnishedupon request When used as a tradename herein...

Page 3: ...r 10 3 3 Analog Gauge Pages 11 3 4 Digital Gauge Pages 12 3 5 Single Analog Gauge 12 3 6 Active Alarms 12 3 7 Alarm List 12 3 8 Service Timers 13 3 9 Menus 13 3 9 1 Menu Tree 14 3 9 2 Access Levels 16 4 Manual Operation 18 4 1 Throttle Control 18 4 2 Ramp Throttle 18 4 3 Rotary Throttle Control 19 4 4 Stopping the Engine 19 4 5 Autoramp TM 19 5 Configuration 22 5 1 Display Menu 22 5 2 CANplus TM S...

Page 4: ...tarter Excitation Connection 26 6 3 1 Starter Relay 26 6 3 2 Battery Circuit Requirements 27 6 3 3 Battery Positive Connection 27 6 3 4 Voltage Drop 27 6 3 5 Suppression of Voltage Transients Spikes 27 6 3 6 Welding on Equipment with Electronic Controls 28 6 4 Control System Troubleshooting 28 6 4 1 Testing a Warning or Shutdown 29 6 4 2 Testing CAN 29 6 5 Diagnostic Trouble Codes DTC 30 6 5 1 Typ...

Page 5: ...RSTOOD PRIOR TO INSTALLING TESTING OR OPERATING THE EQUIPMENT DESCRIBED WITHIN FURTHER THIS DOCUMENT MUST BE RETAINED FOR CURRENT AND FUTURE USERS OF THIS EQUIPMENT FAILURE TO STRICTLY FOLLOW THE WARNINGS AND DANGERS PRESENTED WITHIN THIS DOCUMENT COULD RESULT IN DAMAGE TO EQUIPMENT DAMAGE TO PROPERTY BODILY INJURY OR DEATH CAUTION CANPLUSTM PRODUCTS ARE NOT DESIGNED OR APPROVED FOR USE AS CRITICA...

Page 6: ...ONS MAY PERFORM INSTALLATION TESTING SERVICE OR REPAIR WORK ON THE CANPLUSTM PRODUCT Note The seller hereby expressly disclaims all warranties either expressed or implied including any implied warranty of merchantability or fitness for a particular purpose and neither assumes nor authorizes any other person to assume for it any liability in connection with the sale of such products 1 3 Auxiliary E...

Page 7: ...nel is connected 1 5 Exhaust Emissions Compliance Disclaimer This panel is equipped with operator programmable parameters The engine machine as a function of the emissions system can could initiate via the engine ECU Engine Control Unit certain required emissions operations such as regeneration of the DPF Diesel Particulate Filter or other emissions system maintenance while the engine is running T...

Page 8: ...ged IP66 rated housing The CP640 can optionally include three bright LEDs to indicate Faults Warnings and Emission Related Alerts All components are installed in a heavy duty vibration isolated metal enclosure designed to withstand the most extreme industrial applications External weather resistant switches and controls facilitate convenient operator inputs controls Active fault conditions are dis...

Page 9: ...CANplusTM CP640 EN Control Panel Operation Manual 9 9M02 1000 A001 EN Revision B ...

Page 10: ...splays 3 1 Adjusting Lighting and Contrast When the menu bar is not visible press button 5 button on far right to open the lighting and contrast menu bar The display has multiple back lighting levels allowing the display to be viewed in the dark The level is adjusted by pressing button 1 to decrease or button 2 to increase the display illumination Contrast is adjusted in the same manner using butt...

Page 11: ... provide four independently configurable pages of analog gauges To enable Analog Gauge Pages press any of the first four buttons to show the top level button bar and then press button 1 to cycle through the pages as shown below Note Some items like Engine Hours are displayed as a digital value even on the Analog Gauge Pages ...

Page 12: ...s button 3 to cycle through the available gauges The active displayed gauge is stored when power is removed 3 6 Active Alarms When an active alarm is received a flashing popup window is overlaid on the current screen The popup includes a plain language description in addition to the standard SPN FMI Suspect Parameter Number Failure Mode Indicator pair defined by the SAE J1939 standard Additionally...

Page 13: ...rt the operator of required maintenance The time interval for each timer can be adjusted in increments of 10 hours A popup message is displayed after completion of the display s self test if a timer or timers has expired alerting the user that service is required The message is displayed on each power up until the elapsed timer is disabled or reset The service timers can have their respective name...

Page 14: ... the rotary knob click Increase numerical entries with clockwise rotations Decrease numerical entries with counter clockwise rotations Push in the rotary knob twice quickly double click to back up to the previous menu At any time push and hold the rotary for 1 second to cause the display to completely back out of the menu mode showing the main gauges 3 9 1 Menu Tree The menu tree is shown below So...

Page 15: ... the USB port Export Config export current configuration to a file on the UBS port PINs see the Access Levels section Elevate Access Level Entry On Off Change CAN bus TSC1 Address panel sends the TSC1 messages from this CAN address Panel Address CAN address for the panel CM1 Address panel sends the CM1 messages from this CAN address Config Address panel address for Config program Engine Type Engin...

Page 16: ...us database Viewer for Tier 4 related status messages from the ECU Database Viewer 3 9 2 Access Levels The available menu items are dependent upon the current access level The current access level is shown in the upper right corner while in the menus The CP640 supports up to three independent PINs that are configurable The standard CANplusTM configuration has the following PINs settings User 1000 ...

Page 17: ... for the current access level For example at the User level only the User PIN can be changed To change the Tech PIN use the Elevate Access Level menu and enter the correct Tech PIN Then go to the PIN Change menu to change the Tech PIN Menu PIN Required OFF Accessing the menu is allowed with no PIN input required Only User access level items are displayed Use the Elevate Access Level menu to access...

Page 18: ...PM or go above the ECU maximum RPM The ECU minimum and maximum RPM values are determined by the ECU payload and typically require the engine manufacturer s configuration tool to adjust them The ECU will honor RPM requests that are above the ECU s minimum RPM as well as RPM requests that are below the ECU s maximum RPM Therefore to avoid confusion it is best not to set the panel s Minimum Requested...

Page 19: ... increment value default 50 RPM Turning the throttle knob counter clockwise decreases the requested engine speed 4 4 Stopping the Engine To stop the engine simply turn the key to the OFF position Do not use the Auxiliary Engine Stop if fitted to stop the engine under normal conditions 4 5 AutorampTM The optional Autoramp feature allows the use of configurable warm up and cooldown profiles to help ...

Page 20: ...speed as Idle RPM while also setting Ramp Up s seconds to 0 seconds Note Intermediate and Run RPM settings are only applicable during the optional automatic ramp operation and have no affect when the panel is manually started Toutilize the optional Autoramp feature the Autoramp RPM and Time setting must be configured Once configured turn the key to the ON position from the OFF position without cra...

Page 21: ...can be adjusted as desired Once the job is complete pressing the Autoramp switch will cause the Autoramp LED to blink again and the panel to automatically ramp the engine down following the configured RPM and time profiles When the cooldown period is over the panel will automatically shut down the engine and the LED will turn off ...

Page 22: ...using the CANplusTM Software Suite which is proprietary configuration software is highly recommended The software suite is meticulously maintained and regularly updated These free updates include software enhancements and new functionality and they ensure compatibility with evolving technologies Please see the Resources section at www cattron com cp640 The CANplusTM Config Kit Part Number 010 6750...

Page 23: ...access level must be at the Tech or Admin level see the Access Levels section A new configuration is imported by going to the System Import Config menu New configuration changes take effect immediately Therefore the engine should not be running when importing a new configuration When finished with exporting or importing configurations remove the USB drive reinstall the protective water tight rubbe...

Page 24: ...LLY RESULT IN HARM OR INJURY TO YOU AND OR OTHERS FURTHER FAILURE TO EXACTLY FOLLOW THE ENGINE MANUFACTURER INSTRUCTIONS AND SCHEDULES COULD RESULT IN DAMAGE TO YOUR ENGINE AND OR EQUIPMENT The CANplusTM display reports emissions messages received from the engine ECU Depending on the received message icons or symbols may be displayed on the screen Some messages icons are displayed as an overlay in...

Page 25: ...le 1 Engine Harness Connection Pin Signal Description Direction Notes A Preheat In Out In Out 10 A Maximum Output B Battery Supply In Connect direct to battery via 30 A Fuse C Ground N A Connect direct to battery D Starter Out 10 A Maximum E Ground N A Connect direct to battery F CAN Shield N A G ECU Solenoid Out 10 A Maximum H Temperature Sender In Resistive J Alternator Excitation Out 5 A Maximu...

Page 26: ...ROVIDED CAVITY PLUGS TO SEAL THE CONNECTOR IF WIRES ARE REMOVED 6 2 4 Unsealed Connectors For unsealed connectors exposed to the elements Cattron recommends using dielectric grease to protect the contacts CAUTION CATTRON DOES NOT RECOMMEND USING SEALANT WITH UNSEALED CONNECTORS SEALANT TRAPS MOISTURE IN THE CONNECTOR AND ENCOURAGES CORROSION 6 2 5 Harness Routing The minimum routing radius of the ...

Page 27: ...ched positive battery protected by solid state MOSFETs These outputs include integral protection against overloads and short circuits Powering the control system through a 30 A fused dedicated circuit reduces the possibility of system damage CAUTION DISCONNECTING THE BATTERY WHILE THE ENGINE IS RUNNING MAY RESULT IN DAMAGE TO ELECTRICAL COMPONENTS WHEN USING A BATTERY DISCONNECT SWITCH CATTRON REC...

Page 28: ... if the component must be welded while installed on equipment with electronic controls This procedure will minimize the risk of component damage CAUTION DO NOT GROUND THE WELDER TO ELECTRICAL COMPONENTS SUCH AS THE CONTROL GROUND OR SENSORS IMPROPER GROUNDING CAN CAUSE DAMAGE TO ELECTRICAL COMPONENTS CLAMP THE GROUND CABLE FROM THE WELDER TO THE COMPONENT BEING WELDED PLACE THE CLAMP AS CLOSE AS P...

Page 29: ...er to the diagnostic tool documentation to simulate a warning or shutdown 6 4 2 Testing CAN Most information provided to the CANplusTM display is sent by the ECU via the CAN bus CAN is an international data bus used to support SAE J1939 If this connection is broken or improperly terminated the CANplusTM display cannot show ECU parameters such as engine hours oil pressure and diagnostic codes The f...

Page 30: ...ovided by ECUs Manufacturers may add additional SPN codes beyond the codes identified in J1939 71 Refer to the ECU documentation for supported SPNs Table 2 describes some example SPNs Table 2 Example SPN SPN Description 51 Throttle Position 91 Accelerator Pedal Position 94 Fuel Delivery Pressure 98 Engine Oil Level 100 Engine Oil Pressure 110 Engine Coolant Temperature 111 Coolant Level 6 5 2 FMI ...

Page 31: ...nt device or component 13 Out of calibration 14 Special instructions 15 Data valid but above normal operational range least severe 16 Data valid but above normal operational range moderately severe 17 Data valid but below normal operational range least severe 18 Data valid but below normal operational range moderately severe 19 Received network data in error 20 through 30 Reserved for future assig...

Page 32: ...N Control Panel Operation Manual 32 9M02 1000 A001 EN Revision B 7 Technical Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact ...

Page 33: ...mation provided in this document is subject to change without notice Cattron Wireless Automation and Control Solutions Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact Cattron North America Inc 655 N River Rd NW Suite A Warren OH 44483 ...

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