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IOM-DA8

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ATEX 94/9/EC: 

Explosive Atmospheres and Cashco Inc. Regulators

These valves satisfy the safety conditions according to EN 13463-1 and EN 13463-5 for equipment group IIG 2 c.

Caution: Because the actual maximum temperature depends not on the equipment itself, but upon the fluid temperature, a 
single temperature class or temperature cannot be marked by the manufacturer.

Specific Precaution to Installer: Electrical grounding of valve must occur to minimize risk of effective electrical discharges.

Specific Precaution to Installer:   Atmosphere vent holes should be plugged to further minimize the risk of explosion.

Specific Precaution to Maintenance: The Valve Body/ Housing must be regularly cleaned to prevent buildup of dust deposits.

Specific Precaution to Maintenance: Conduct periodic Continuity Check between Valve Body/ Housing and Tank to minimize 
risk of electrical discharges.

Attention: When repairing or altering explosion-protected equipment, national regulations must be adhered to. For maintenance 
and repairs involving parts, use only manufacturer's original parts.

ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. 
Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified 
Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak. 
It is possible that the location could be classified Equipment-group II, Category 2 if a leak is likely to occur. Please note that the 
system owner, not Cashco, is responsible for determining the classification of a particular installation.

Product Assessment

Cashco performed a conformity assessment and risk analysis of its pressure regulator and control valve models and their 
common options, with respect to the Essential Health and Safety Requirements in Annex II of the ATEX directive. The details 
of the assessment in terms of the individual Essential Health and Safety Requirements, are listed in Table 1. Table 2 lists all of 
the models and options that were evaluated and along with their evaluation.

Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected 
for use in a potentially explosive environment until they have been evaluated.

Standard default options for each listed model were evaluated even if they were not explicitly listed as a separate option in the 
table. Not all options listed in the tables are available to all models listed in the tables. Individual TB’s must be referenced for 
actual options.

When specifying a regulator that is to be used in a potentially explosive environment one must review the evaluations in Table 1 
and 2 for the specific model and each and every option that is being specified, in order to determine the complete assessment 
for the unit.

A summary of the models and options found to have an impact on ATEX assessment due to potential ignition sources or other 
concerns from the ATEX Essential Health and Safety Requirements, are listed below.

1. 

The plastic knob used as standard on some models, (P1, P2, P3, P4, P5, P7, 3381, 4381, 1171, and 2171) is a 
potential ignition source due to static electricity. To demonstrate otherwise, the knob must be tested to determine 
if a transferred charge is below the acceptable values in IEC 60079-0 Section 26.14 (See items 25, 27, and 28 in 
Appendix A). Until the plastic knob has been shown to be acceptable, then either the metal knob option, or a preset 
outlet pressure option is required to eliminate this ignition source (See items 45 and 64 in Tables).

2. 

The pressure gauges offered as options on a few of the regulator models (DA’s, P1-7, D, 764, 521), use a plastic 
polycarbonate window that is a potential ignition source due to static electricity. To demonstrate that the gauges are 
not a potential source of ignition, the gauges would need to be tested to determine if a transferred charge is below 

NOTICE

Only for Product Codes wherein hazard 
category ATEX has been selected.

Summary of Contents for DA8

Page 1: ...lowed to enter the regulator upon startup 7 FlowDirection Installsotheflowdirectionmatches the arrow cast on the body or other markings such as in and out 8 PrecautionforStandardDiaphragmConstruction...

Page 2: ...m piping to prevent water pockets whichallowsthediaphragmchamber to always be self draining The external sens ing line may be sloped upward for liquids or gases i e non condensable fluids Recommended...

Page 3: ...o not walk away and leave a bypassed regulator unattended 5 Slowly open the inlet upstream block valve to about 25 open observing the inlet upstream pressure gauge Determine if the regulator is flowin...

Page 4: ...or repairing regulators 4 Owner should refer to owner s procedures for removal handling cleaning and disposal of nonreusable parts i e gaskets etc NOTE On regulators originally supplied as SpecialClea...

Page 5: ...Figure 1 Dynamic Side Seals Type CP TFE Cap Dynamic Seal Type PR PRA Dynamic Seal Type UC U Cup Dynamic Seal Type NO No Dynamic Seal NOTE Two separate piston rings per assembly Standard Flow Only 1 1...

Page 6: ...removed metal parts C Disassembly of the ITA 1 Body Sizes 1 2 2 See Figures 2 through 4 a Obtain two pieces of square section barstock with a 3 8 7 16 dimension approximately 2 inches long b Place pl...

Page 7: ...rts should be free of surface contaminants burrs oxides and scale Rework and clean the parts as necessary Surface conditions thataffecttheregulatorperformancearestated below replace parts that can not...

Page 8: ...seal 27 1 edgetouchestheupperlipofthecage 19 While gently applying force to press the piston guide bushing 13 or valve plug 20 into the cage 19 simultaneously use fingers to lightly press the cap sea...

Page 9: ...agm construction place compatible gasket sealant on both sides and place new lower pusher plate gasket 14 4 on over upper end of valve plug 20 and onto lower diaphragm pusher plate 10 Gasket sealant i...

Page 10: ...ck off range spring assembly a fraction of the turntoalignthemilledslotsperpendicular to the center line of the valve body The slots should now be ready to accept the internal ribs of the spring chamb...

Page 11: ...kage a Determine test pressure If upper value of range spring is less than 55 psig use test pressure of 5 psig less than upper value of range spring If upper value of range spring is greater than 55 p...

Page 12: ...t regulator outlet as close as possible to outlet port etc Following are some of the more common complaints along with possible causes and remedies SECTION VIII Possible Causes Remedies A Sticking of...

Page 13: ...contains trim replacement parts plus seal s diaphragm s and gasket s Step 3 Contact your local KM Sales Representative and specify the product code number along with a description of any parts not in...

Page 14: ...IOM DA8 14 Figure 2 Composition Diaphragm FTO Reverse Flow Direction...

Page 15: ...Cage Seal 18 Cage Cap Screws Item No Description 19 Cage 20 Valve Plug 21 Lower Cage Gasket 23 Body 24 Lower Guide Bushing 26 Tap Plug Not Shown 27 Dynamic Side Seal 27 1 TFE Cap Seal 27 2 O ring Ener...

Page 16: ...are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be con strued as warranties or guarantees express or implied regarding the p...

Page 17: ...The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with...

Page 18: ...e same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures...

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