cashco DA8 Installation, Operation & Maintenance Manual Download Page 13

IOM-DA8

13

6. Leakage at diaphragm flange.

Possible Causes

Remedies

A. Body bolts not torqued high enough.

A. Torque to proper value (see Section VI, paragraph F-10).

7. Leakage across seat or dynamic side seal.

Possible Causes

Remedies

A. Contamination (debris) in regulator.

A. Remove internals, clean and if necessary, replace regulator.

B. Oversized regulator.

B. Check actual 

fl

 ow conditions; resize regulator for minimum and 

     maximum 

fl

 ow; if necessary, replace with smaller regulator.

SECTION IX

IX. PARTS ORDERING INFORMATION

There are three methods to obtain parts ordering information/numbers.  These methods are listed below, in order 
of ease of entering.  The least expensive method is to utilize parts in kits where possible.

METHOD A - USE OF PRODUCT CODE.

Step 1.  If available, obtain the 18 character product code  

number from:

 

a. The Bill of Materials (BOM) sheet attached 
here in.

 

b. The metal tag attached to the regulator.

 

NOTE:

  Some regulators may not have the prod-

 uct code lo cated on the metal tag.

Step 2. Identify which kits or parts are desired from the 

fol low ing:

 

a. The BOM, or refer to the cross-sectional draw-

 ings.

 

b.  Standard  maintenance parts for a basic regu la-

 tor are identified on the BOM.  Kit “A” con tains 
seal(s), diaphragm(s) and gasket(s).  Kit “B”  
contains trim re place ment parts plus seal(s), 
diaphragm(s) and gasket(s).

Step 3.  Contact your local KM Sales Rep re sen ta tive and 

specify the product code number along with a 
description of any parts not included in the kits.  
Costs of re quired parts (and kits) can be given by 
the Sales Rep re sen ta tive.

METHOD B - NO PRODUCT CODE AVAILABLE
- DISASSEMBLED REGULATOR.

Step 1. Determine all available information from regu la-

 tor's metal tag.

 

a. Serial number (5-digit).

 

b. Regulator “Type” or “Model” number.

 

c. Size (may have to observe body tap).

 d. 

Spring 

range.

 

e. Trim designation number (if available).

Step 2.  Determine construction of trim and soft goods.

a. What is fluid? 
b. What material is trim?
c. What material are the diaphragms?
d. What material is the seat?
e. What materials are used for static seals and 

dynamic seals?

Step 3. With the information from Steps 1 and 2 above, 

contact your local KM Sales Rep re sen ta tive for 
the proper iden ti fi ca tion numbers to use, and the 
parts costs.

METHOD C - NO PRODUCT CODE AVAILABLE 
- AS SEMBLED REGULATOR IN SERVICE.

Step 1. Determine all available information from metal  

tag using Step 1, Method B.

Step 2.  Contact your local KM Sales Rep with the above 

information.

Step 3. Sales Representative will contact the factory to 

de ter mine the original internal construction.  Fac-
 tory will relay information to the Sales Rep re sen-
 ta tive.

Step 4. Await the Sales Representative’s return contact 

with the proper part numbers and cost.

7 -

-

Summary of Contents for DA8

Page 1: ...lowed to enter the regulator upon startup 7 FlowDirection Installsotheflowdirectionmatches the arrow cast on the body or other markings such as in and out 8 PrecautionforStandardDiaphragmConstruction...

Page 2: ...m piping to prevent water pockets whichallowsthediaphragmchamber to always be self draining The external sens ing line may be sloped upward for liquids or gases i e non condensable fluids Recommended...

Page 3: ...o not walk away and leave a bypassed regulator unattended 5 Slowly open the inlet upstream block valve to about 25 open observing the inlet upstream pressure gauge Determine if the regulator is flowin...

Page 4: ...or repairing regulators 4 Owner should refer to owner s procedures for removal handling cleaning and disposal of nonreusable parts i e gaskets etc NOTE On regulators originally supplied as SpecialClea...

Page 5: ...Figure 1 Dynamic Side Seals Type CP TFE Cap Dynamic Seal Type PR PRA Dynamic Seal Type UC U Cup Dynamic Seal Type NO No Dynamic Seal NOTE Two separate piston rings per assembly Standard Flow Only 1 1...

Page 6: ...removed metal parts C Disassembly of the ITA 1 Body Sizes 1 2 2 See Figures 2 through 4 a Obtain two pieces of square section barstock with a 3 8 7 16 dimension approximately 2 inches long b Place pl...

Page 7: ...rts should be free of surface contaminants burrs oxides and scale Rework and clean the parts as necessary Surface conditions thataffecttheregulatorperformancearestated below replace parts that can not...

Page 8: ...seal 27 1 edgetouchestheupperlipofthecage 19 While gently applying force to press the piston guide bushing 13 or valve plug 20 into the cage 19 simultaneously use fingers to lightly press the cap sea...

Page 9: ...agm construction place compatible gasket sealant on both sides and place new lower pusher plate gasket 14 4 on over upper end of valve plug 20 and onto lower diaphragm pusher plate 10 Gasket sealant i...

Page 10: ...ck off range spring assembly a fraction of the turntoalignthemilledslotsperpendicular to the center line of the valve body The slots should now be ready to accept the internal ribs of the spring chamb...

Page 11: ...kage a Determine test pressure If upper value of range spring is less than 55 psig use test pressure of 5 psig less than upper value of range spring If upper value of range spring is greater than 55 p...

Page 12: ...t regulator outlet as close as possible to outlet port etc Following are some of the more common complaints along with possible causes and remedies SECTION VIII Possible Causes Remedies A Sticking of...

Page 13: ...contains trim replacement parts plus seal s diaphragm s and gasket s Step 3 Contact your local KM Sales Representative and specify the product code number along with a description of any parts not in...

Page 14: ...IOM DA8 14 Figure 2 Composition Diaphragm FTO Reverse Flow Direction...

Page 15: ...Cage Seal 18 Cage Cap Screws Item No Description 19 Cage 20 Valve Plug 21 Lower Cage Gasket 23 Body 24 Lower Guide Bushing 26 Tap Plug Not Shown 27 Dynamic Side Seal 27 1 TFE Cap Seal 27 2 O ring Ener...

Page 16: ...are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be con strued as warranties or guarantees express or implied regarding the p...

Page 17: ...The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with...

Page 18: ...e same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures...

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