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INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)     

IOM-DA8

01-17

I.  DESCRIPTION AND SCOPE

The Model DA8 is a differential back pressure regulator used to control differential pressure between the upstream  
(inlet or P1) pressure and a loading (PLoad) pressure to the spring chamber. Available in sizes 1/2" (DN15), 3/4" 
(DN20), 1" (DN25), 1-1/4" (DN32), 1-1/2" (DN40), 2" (DN50), 2-1/2" (DN65), 3" (DN80) and 4" (DN100). With proper 
trim uti li za tion, the unit is suitable for liquid, gaseous, or steam service. Model DA8 is assembled in the “reverse” 
flow direction arrangement that is balanced (to outlet).

MODEL DA8

(Formerly DA8/9)

DIRECT-ACTING, POSITIVE BIAS DIFFERENTIAL

BACK PRESSURE REGULATOR

SECTION I

II. REFERENCES

 

Refer to Technical Bulletin DA8-TB for tech ni cal 
specifications.

ABBREVIATIONS

CCW – Counter 

Clockwise

CW – 

Clockwise

ITA 

–  Inner Trim Assembly

III. INSTALLATION

4.  An inlet pressure gauge should be located ap-

 prox i mate ly ten pipe diameters upstream, and 
within sight. A loading pressure (or differential 
pressure) gauge is rec om mend ed.

5.  Clean the piping of all foreign material including 

chips, welding scale, oil, grease and dirt before in-
 stall ing the regulator. Strainers are rec om mend ed.

6.  In placing thread sealant on pipe ends prior to 

en gage ment, ensure that excess material is re-
 moved and not allowed to enter the regulator upon 
startup.

7.  Flow Direction: Install so the flow direction match es 

the arrow cast on the body or  other markings such 
as "in" and "out".

8.  Precaution for Standard Diaphragm Construction: 

The loading pressure should be lowered sufficiently 
prior to shutting off the process fluid supply, to pre-
vent change to the diaphragm. Startup, shutdown, 
and emergency operating procedures should be 
reviewed to ensure that the loading pressure is 
less than 50% of the Diaphragm Proof Rating (See 

SECTION III

SECTION II

     CAUTION

For welded installations, all internal trim parts, seals 
and diaphragm(s) must be removed from reg u la-
 tor body prior to welding into pipeline. The heat of 
fusion welding will dam age non-metallic parts if 
not re moved.  NOTE: This does not apply to units 
equipped with extended pipe nip ples.

1.  Regulator may be rotated around pipe axis 360 

degrees.  For ease of maintenance, the recom-
mended position is with the spring chamber (4) 
upwards.  In liquid service it is recommended that 
the spring cham ber (4) be oriented downwards, and 
that a cus tom er supplied and installed vent valve 
be pro vid ed at the external sensing con nec tion to 
bleed-off trapped gas/air under the di a phragm.

2.  Provide space below, above, and around reg u la tor 

for removal of parts during maintenance.

3.  Install block valves and pressure gauges to pro-

vide means for adjustment, operation, bypass, or 
removal of the regulator.  An isolation valve on the 
loading line is not rec om mend ed.

ISO Registered Company

Summary of Contents for DA8

Page 1: ...lowed to enter the regulator upon startup 7 FlowDirection Installsotheflowdirectionmatches the arrow cast on the body or other markings such as in and out 8 PrecautionforStandardDiaphragmConstruction...

Page 2: ...m piping to prevent water pockets whichallowsthediaphragmchamber to always be self draining The external sens ing line may be sloped upward for liquids or gases i e non condensable fluids Recommended...

Page 3: ...o not walk away and leave a bypassed regulator unattended 5 Slowly open the inlet upstream block valve to about 25 open observing the inlet upstream pressure gauge Determine if the regulator is flowin...

Page 4: ...or repairing regulators 4 Owner should refer to owner s procedures for removal handling cleaning and disposal of nonreusable parts i e gaskets etc NOTE On regulators originally supplied as SpecialClea...

Page 5: ...Figure 1 Dynamic Side Seals Type CP TFE Cap Dynamic Seal Type PR PRA Dynamic Seal Type UC U Cup Dynamic Seal Type NO No Dynamic Seal NOTE Two separate piston rings per assembly Standard Flow Only 1 1...

Page 6: ...removed metal parts C Disassembly of the ITA 1 Body Sizes 1 2 2 See Figures 2 through 4 a Obtain two pieces of square section barstock with a 3 8 7 16 dimension approximately 2 inches long b Place pl...

Page 7: ...rts should be free of surface contaminants burrs oxides and scale Rework and clean the parts as necessary Surface conditions thataffecttheregulatorperformancearestated below replace parts that can not...

Page 8: ...seal 27 1 edgetouchestheupperlipofthecage 19 While gently applying force to press the piston guide bushing 13 or valve plug 20 into the cage 19 simultaneously use fingers to lightly press the cap sea...

Page 9: ...agm construction place compatible gasket sealant on both sides and place new lower pusher plate gasket 14 4 on over upper end of valve plug 20 and onto lower diaphragm pusher plate 10 Gasket sealant i...

Page 10: ...ck off range spring assembly a fraction of the turntoalignthemilledslotsperpendicular to the center line of the valve body The slots should now be ready to accept the internal ribs of the spring chamb...

Page 11: ...kage a Determine test pressure If upper value of range spring is less than 55 psig use test pressure of 5 psig less than upper value of range spring If upper value of range spring is greater than 55 p...

Page 12: ...t regulator outlet as close as possible to outlet port etc Following are some of the more common complaints along with possible causes and remedies SECTION VIII Possible Causes Remedies A Sticking of...

Page 13: ...contains trim replacement parts plus seal s diaphragm s and gasket s Step 3 Contact your local KM Sales Representative and specify the product code number along with a description of any parts not in...

Page 14: ...IOM DA8 14 Figure 2 Composition Diaphragm FTO Reverse Flow Direction...

Page 15: ...Cage Seal 18 Cage Cap Screws Item No Description 19 Cage 20 Valve Plug 21 Lower Cage Gasket 23 Body 24 Lower Guide Bushing 26 Tap Plug Not Shown 27 Dynamic Side Seal 27 1 TFE Cap Seal 27 2 O ring Ener...

Page 16: ...are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be con strued as warranties or guarantees express or implied regarding the p...

Page 17: ...The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with...

Page 18: ...e same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface temperatures...

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