Case SV208D Service Manual Download Page 3

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Contents

INTRODUCTION

Maintenance .............................................................................. 00

[00.150] Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.1

Engine....................................................................................... 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

Hydrostatic drive......................................................................... 29

[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1

[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2

Hydraulic systems....................................................................... 35

[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.995] Compaction/vibration hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

Frames and ballasting ................................................................. 39

[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1

[39.500] Vibratory roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2

Steering..................................................................................... 41

[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4

Cab climate control ..................................................................... 50

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

Electrical systems ....................................................................... 55

48150518 26/02/2018

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Summary of Contents for SV208D

Page 1: ...Tier 4B final Vibratory Roller PIN DDDS208DNHWTA2003 and above Printed in U S A 2018 CNH Industrial America LLC All Rights Reserved Case is a trademark registered in the United States and many other countries owned or licensed to CNH Industrial N V its subsidiaries or affiliates ...

Page 2: ...SERVICE MANUAL SV208D 48150518 26 02 2018 EN Find manuals at https best manuals com ...

Page 3: ...00 Hydraulic systems 35 1 35 106 Variable displacement pump 35 2 35 300 Reservoir cooler and filters 35 3 35 995 Compaction vibration hydraulic system 35 4 Frames and ballasting 39 39 100 Frame 39 1 39 500 Vibratory roller 39 2 Steering 41 41 101 Steering control 41 1 41 200 Hydraulic control components 41 2 41 206 Pump 41 3 41 216 Cylinders 41 4 Cab climate control 50 50 200 Air conditioning 50 1...

Page 4: ...55 2 55 201 Engine starting system 55 3 55 301 Alternator 55 4 55 640 Electronic modules 55 5 55 512 Cab controls 55 6 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 100 Engine hood and panels 90 2 48150518 26 02 2018 Find manuals at https best manuals com ...

Page 5: ...48150518 26 02 2018 Find manuals at https best manuals com ...

Page 6: ...INTRODUCTION 48150518 26 02 2018 1 Find manuals at https best manuals com ...

Page 7: ...ment 22 Torque Minimum tightening torques for normal assembly 23 Torque Standard torque data for hydraulic connections 28 Basic instructions Shop and assembly 35 Maintenance chart 37 Basic instructions Towing a disabled machine 38 Basic instructions 43 Hydraulic contamination 44 General specification SV208D 45 Capacities 48 Dimension 49 Product identification 51 Part identification Engine serial n...

Page 8: ...omponents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvemen...

Page 9: ...y CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by special instructi...

Page 10: ...led in moving parts Wear protective equipment when appropriate DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion Make sure that all guards and shields are in good condition and properly installed before you operate the machine Never operate the machine with shields removed Always close access doors or panels before you opera...

Page 11: ... subsoil at such a distance from the edge of slopes or trenches where hazard of a landslide or a shoulder breaking off dropping together with the machine could occur Do not roll and compact with vibration at such a distance from walls cuts slopes where their slip slide would happen because the operator and the machine could get covered with debris Do not compact with vibration at such a distance f...

Page 12: ...ap while the system is hot Allow the system to cool before you remove the cap When you remove the cap turn it slowly to allow pressure to escape before you completely remove the cap Replace damaged or worn tubes hoses electrical wiring etc The engine transmission exhaust components and hydraulic lines may become hot during operation Take care when you service such components Allow surfaces to cool...

Page 13: ...safety precautions Comply with local laws and regulations Use appropriate lighting to meet local regulations Make sure that the SMV emblem is visible Use safety chains for trailed equipment when safety chains are provided with machine or equipment Lift implements and attachments high enough above ground to prevent accidental contact with road When you transport equipment or a machine on a transpor...

Page 14: ... for loose connections and frayed insulation Repair or replace loose or damaged parts Do not store oily rags or other flammable material on the machine Do not weld or flame cut any items that contain flammable material Clean items thoroughly with non flammable solvents before welding or flame cutting Do not expose the machine to flames burning brush or explosives Promptly investigate any unusual s...

Page 15: ...d lead compounds Wash hands after handling This is a California Proposition 65 warning Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote ex ternal Flush with water Antidote eyes flush with water for 15 minutes and seek medical attention immediately Antidote internal Drink large quantities of water or milk Do not induce vomiting Seek medical...

Page 16: ...eat make sure that the seat or seat brackets are mounted securely Keep seat belts clean and dry Clean belts only with soap solution and warm water Do not use bleach or dye on the belts because this can make the belts weak To fasten the belt 1 Sit in the operator s 2 Adjust the seat so all controls are easily accessible and operator comfort is achieved 3 Pull the seat belt cross your lap and insert...

Page 17: ...ion seat belts and mounting components and wiring within the operator s protective system MUST be carefully inspected for damage All damaged parts MUST BE REPLACED DO NOT WELD DRILL HOLES ATTEMPT TO STRAIGHTEN OR REPAIR THE PROTECTIVE STRUCTURE MOD IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE TIP OVER ROLL ...

Page 18: ...ion about the chemical substances within a product safe han dling and storage procedures first aid measures and procedures to take in the event of a spill or accidental release MSDS are available from your dealer Before you service your machine check the MSDS for each lubricant fluid etc used in this machine This information indicates the associated risks and will help you service the machine safe...

Page 19: ...chine at the same time Do not permit anyone to touch the machine until power has been shut off to the power lines Electrical storm safety Do not operate machine during an electrical storm If you are on the ground during an electrical storm stay away from machinery and equipment Seek shelter in a permanent protected structure If an electrical storm should strike during operation remain in the cab D...

Page 20: ...s in operation Never enter or permit anyone to enter the area underneath raised equipment Equipment and or loads can fall unex pectedly and crush persons underneath it Do not leave equipment in raised position while parked or during service unless securely supported Hydraulic cylin ders must be mechanically locked or supported if they are left in a raised position for service or access Equipment a...

Page 21: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

Page 22: ...e the tow bar The maximum permissible deflection is 30 away from the forward direction of towing The towing machine must have sufficient tractive force power weight and brake power When towing downhill use a rope to attach another towing machine to the rear part of the towed machine to prevent its uncontrolled motion If the engine of the towed roller is not working the steering will not work and t...

Page 23: ...und the welding location Shield flammable material that you cannot remove from the immediate area Always have a fireguard and fire extinguisher available nearby Failure to comply could result in minor or moderate injury C0062A Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordance with manufacturer s instructions you must Disconnect the batteri...

Page 24: ... or the fuel pump Clean only in a well ventilated area away from sources of sparks or flame including any appliances with a pilot light Drain the fuel water separator into a suitable container and dispose of the contents in accordance with local environ mental regulations Diesel fuel escaping under pressure can penetrate the skin causing serious injury Do not use your hand to check for leaks Use a...

Page 25: ...effect When handling lubricants oil grease etc and other chemical products always follow instructions for their proper use Use proper containers to collect fluid Dispose of fluids and filters in a way that protects the environment and complies with applicable laws Do not smoke or use an open flame during the servicing procedure Use eye protection Do not handle engine coolant engine oil or hydrauli...

Page 26: ...er pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately When handling lubricants oil grease etc and other chemical products always follow instructions for their proper use Use proper containers to collect fluid Dispose of fluids and filters in a way that protects the environment and complies with applicable law Do not smoke or use an op...

Page 27: ...lings chocks and other equipment must be in safe operating and working condition Metal splinters can cause injury when accessory bolts are being driven in and out Therefore a brass or copper mandrel should be used and protective goggles must be worn 48150518 26 02 2018 22 ...

Page 28: ...in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151 lb ft...

Page 29: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Page 30: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

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