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Case 621G Stage IV, Original Instructions Manual

The Case 621G Stage IV Service Manual is a valuable resource for anyone who owns this powerful construction machine. You can conveniently download this essential manual for free from our website, manualshive.com, to assist you in maintaining and servicing your equipment effectively.

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7 - MAINTENANCE

Biodiesel

Biodiesel usage in CASE CONSTRUCTION
products

Introduction to Fatty Acid Methyl Ester
(FAME) biodiesel

FAME biodiesel, called biodiesel fuel in the following sec-
tion, consists of a family of fuels derived from vegetable
oils treated with methyl esters.

There are two main biodiesel fuel types:

Rapeseed

Methyl Ester (RME) and Soybean Methyl Ester (SME).
RME is a blend of rapeseed and sunflower methyl ester,
and is the preferred crop in Europe. SME is the preferred
crop in the United States.

Biodiesel fuel is a renewable alternative fuel source. Its
use and development is promoted worldwide, especially
in Europe and in the United States.

NOTICE:

your emissions control system is compatible

with up to

7%

biodiesel fuel (B7). Be aware that the use

of biodiesel fuel that does not comply with the standards
mentioned in this section could lead to severe damage to
the engine, fuel system or aftertreatment system of your
machine. The use of non-approved fuels may void CASE
CONSTRUCTION Warranty coverage.

Biodiesel can be used to run Tier 4B diesel engines only
when blended with standard diesel fuel:

• B5: indicates the blend of

5%

biodiesel and

95%

diesel

fuels.

• B7: indicates the blend of

7%

biodiesel and

93%

diesel

fuels.

• B20: indicates the blend of

20%

biodiesel and

80%

diesel fuels. Do not use.

Biodiesel fuel has several positive features in comparison
with diesel fuel:

• Biodiesel fuel adds lubricity to the fuel, which is bene-

ficial in many circumstances, particularly as sulfur and
aromatics are removed from the fuel.

• Biodiesel has a greater cetane number and burns

cleaner.

• Biodiesel produces less particulate matter and reduces

smoke emissions.

• Biodiesel is fully biodegradable and non-toxic.

Diesel and biodiesel fuel specifications

Tier 4B diesel fuel specifications are covered by the
following:

•

ASTM D975

, Standard Specification for Diesel Fuel

Oils. (15 ppm sulfur maximum.)

Biodiesel blends are covered by:

• United States Diesel Fuel Specification

ASTM D975

al-

lows up to

5%

biodiesel since 2009. United States fuel

suppliers are allowed to use up to

5%

biodiesel fuel (B5)

to supply the network.

• United States Biodiesel Fuel Specification

ASTM

D7467

provides specifications for diesel and biodiesel

blends from B5 to B20.

Pure biodiesel blend stock (B100) specification is
covered by the following requirements:

•

ASTM D6751

- Standard specification for biodiesel fuel

blend stock (B100) for middle distillate fuels.

NOTE: ASTM D6751

specification has been updated

to improve the quality of biodiesel in the market place.

Before raw oil can be converted into usable biodiesel
fuel, it must undergo transesterification to remove glyc-
erides.

During the transesterification process, the oil

reacts with an alcohol to separate the glycerine from
the fat or vegetable oil. This process leaves behind two
products: methyl ester (the chemical name for biodiesel)
and glycerine (a byproduct usually sold for use in soaps
or other products).

NOTICE:

biodiesel fuels approved for use in the CASE

CONSTRUCTION equipment must be transesterified and
comply with the latest North America Standard

ASTM

D6751

.

NOTICE:

Cold Pressed Biodiesel, Cold Pressed Oil,

Straight Vegetable Oil (SVO), or more generally unre-
fined vegetable oils used as motor fuel, are fuels that are
normally made from Rapeseed oil or similar high oil con-
tent crops. These kinds of fuel are not transesterified, so
they do not fulfil the

ASTM D6751

requirements. There is

no recognized quality standard available for these types
of fuel. Therefore the use of Cold Pressed Biodiesel,
Cold Pressed Oil, Straight Vegetable Oil (SVO), or more
generally unrefined vegetable oils used as motor fuel
are NOT APPROVED at any blend in any CASE CON-
STRUCTION product.

NOTICE:

any engine and fuel injection equipment fitted

to a CASE CONSTRUCTION vehicle found to have run
with any blend of NON-APPROVED fuel (fuel not fulfill-
ing the specification described in the requirement

ASTM

D6751

) will no longer be covered for Warranty by CASE

CONSTRUCTION.

Biodiesel fuel usage conditions

You must stringently follow the biodiesel fuel usage con-
ditions. Incorrect application of the biodiesel fuel usage
conditions could lead to severe damage to the engine,
fuel injection equipment and aftertreatment system.

The main concerns related to operation with biodiesel
fuels are:

• Filters and injector blockage caused by poor fuel qual-

ity.

7-6

Summary of Contents for 621G Stage IV

Page 1: ...Part number 51638078 1st edition English December 2019 Wheel Loader OPERATOR S MANUAL ORIGINAL INSTRUCTIONS 621G 721G Tier 4B Final ...

Page 2: ...al safety 2 2 Safety rules 2 3 Seat belts 2 11 Support strut and service link 2 12 Utility safety 2 14 Ecology and the environment 2 15 Hand signals 2 17 Safety signs 2 23 3 CONTROLS AND INSTRUMENTS Access to operator s platform Proper entry and exit 3 1 Operator s seat Overview 3 3 Forward controls Front console 3 12 Steering column 3 13 Pedal controls 3 15 Joystick steering 3 17 Right hand side ...

Page 3: ...ine 4 1 Starting the unit Starting the engine 4 2 Operating in hot temperatures 4 4 Operating in cold temperatures 4 5 Operating the machine 4 7 Stopping the unit Stopping the machine 4 9 Moving the unit Enabling the Auxiliary F N R switch 4 11 Ride control 4 12 Control levers 4 13 Auxiliary Forward Neutral Reverse F N R switch 4 21 Automatic mode 4 24 Loader functions 4 25 5 TRANSPORT OPERATIONS ...

Page 4: ... 16 Selective Catalytic Reduction SCR system 7 23 Maintenance planning Maintenance chart 7 37 Daily inspection Daily inspection 7 39 Every 10 hours Engine oil level Check 7 43 Every 50 hours Bucket attachment fittings Grease 7 44 Machine fittings Grease 7 45 Hydraulic oil level Check 7 46 Transmission oil level Check 7 47 Engine coolant level Check 7 49 Initial 100 hours Wheel nuts tightening Chec...

Page 5: ...hange 7 85 Roll Over Protective Structure ROPS Check 7 87 Battery fluid level Check 7 90 DEF AdBlue tank vent filter Replace 7 91 Selective Catalytic Reduction SCR in line filter Cleaning 7 92 Every 1000 hours Pivot points Grease 7 93 Water from hydraulic system Drain 7 95 Drive belt Replace 7 96 Cab air recirculation filter Replace 7 99 Cab air pre filter Replace 7 100 Cab air filter Replace 7 10...

Page 6: ...ea Quality Sensor UQS Replace 7 131 Air conditioning condenser Cleaning 7 133 Parking brake Check 7 134 Secondary steering Check 7 136 Cab service Check 7 138 Windshield washer fluid level Check 7 141 Electrical system Battery Cleaning 7 142 Battery electrolyte level Check 7 145 Auxiliary battery connections Check 7 146 Battery Replace 7 148 Fuses and relays Replace 7 149 Lights Replace 7 154 Stor...

Page 7: ... serious injury or death Anyone making such unauthorized modifications is responsible for the consequences The information in this manual is provided on the basis of information that was available at the time the manual was written Settings procedures part numbers software and other items can change These changes can affect the maintenance performed on the machine Ensure that you have complete and...

Page 8: ...e performance and long service built into this equipment Please have all operators read this manual carefully and keep it available for ready reference Your authorized dealer will instruct you in the general operation of your new equipment Your dealer s staff of fac tory trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine Your aut...

Page 9: ... or removed to better illustrate a particular feature or adjustment Unless instructed otherwise the machine should be turned off and hazardous energies dissipated before you open any shields Replace all shields before you operate the machine Failure to comply could result in death or serious injury W1399A IMPROVEMENTS CNH Industrial is continually striving to improve its products We reserve the ri...

Page 10: ... load of the vehicle and the characteristics of the road Always check the conditions and carrying capacity of bridges and ramps before driving over them Do not use the machine without wearing the seat restraint system during activities where roll over or tip over hazard exist The ROPS cab or ROPS structure will only be fully effective when the driver remains attached to the seat Do not use equipme...

Page 11: ...aximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electromagnetic field generated by the add on system should not exceed 24 V m at any time and at any location in the proximity of electronic components The add on equipment must not interfere with the functioning of the on board electro...

Page 12: ...per foot lb ft newton per meter N m pound per inch lb in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency Rotational r min r min revolutions per minute rpm revolutions per minute rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm micrometer µm Mass metric ton t pound lb kilogram kg gram g ounce oz milligram mg Mass per M...

Page 13: ...eter per second m s foot per second ft s millimeter per second mm s inch per second in s meter per minute m min foot per minute ft min Volume includes Capacity cubic meter m cubic yard yd cu yd cubic inch in US gallon US gal UK gallon UK gal US quart US qt liter l UK quart UK qt milliliter ml fluid ounce fl oz Volume per time includes Discharge and Flow rate cubic meter per minute m min cubic foot...

Page 14: ...Global Warming Potential ISO International Standardization Organization JSS Joystick Steering System LC Load Center LCD Liquid Crystal Display LED Light Emitting Diode LpA Sound pressure level in the workplace LwA Sound pressure level of the machine when stationary MCM Manual Catalyst Management MSDS Material Safety Data Sheet NOx Nitrogen Oxide OAT Organic Acid Technology PCV Positive Crankcase V...

Page 15: ...es Keep a record of these numbers and your Manufacturer s Statement of Origin in a safe place If the machine is stolen report the numbers to your local law enforcement agency Machine identification Model name PIN Model year The Product identification number PIN plate is located on the right hand side of the machine RCIL10WHL014AAL 1 Roll Over Protective Structure ROPS The serial number plate is on...

Page 16: ...pan The homologation plate 1 shows Serial number Engine type The identification plate 2 shows Serial number Manufacturing date CNH part number FPT part number LEIL19WHL0558AB 3 Transmission The serial number plate is on the transmission face plate LEIL16WHL0083AA 4 Axle The serial number plate is on the axle cross member RCPH10WHL081AAH 5 1 10 ...

Page 17: ...y and load characteristics of this machine before you start to operate DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Keep the operator s manual and the safety video in the storage compartment provided on the machine The operator s manual and safety video must be available for use by all operators When you see this symbol read your operator s...

Page 18: ...ION Machine orientation The terms right hand left hand front and rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right hand 3 Rear 4 Left hand RCPH10WHL003BAH 1 1 12 ...

Page 19: ... machine components LEIL18WHL0971FB 1 1 Roll Over Protection System ROPS cab 5 Steps 2 Cab door handle 6 Bucket Z bar version 3 Timed disconnect switch and optional battery jump post 7 Loader lift arms 4 Battery access 8 Bucket cylinder 1 13 ...

Page 20: ...TION LEIL18WHL0972FB 2 1 Pre cleaner 5 Bucket Z bar version 2 Sliding access panel 6 Cab air filter door 3 Cab side window 7 Windshield washer reservoir 4 Driving lights 8 DIESEL EXHAUST FLUID DEF ADBLUE fill tank 1 14 ...

Page 21: ...eath or serious injury The color associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine...

Page 22: ...to operate this machine DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Also see the manual information on the Title pages first and second pages in front of the Table of Contents of this manual The safety information given in this manual does not replace safety codes insurance needs federal state or local laws Make sure that your machine has ...

Page 23: ... on the machine if there is no man ufacturer s designated place for a rider Make sure that all protective guards canopies doors etc are in place and secure Remove all loose objects stored in the machine Re move all objects which do not belong in or on the ma chine and its equipment Attachment quick coupler safety information Always inspect the coupler locking pin extension be fore operating the ma...

Page 24: ...chine s tool attachment or further most contact point to view operation danger area from the work site personnel s view and angle Check that the parking device is applied place the transmission in neutral or park as specified by the manufacturer before starting the machine Adjust secure and latch the seat and fasten the seat belt before starting the machine Start and operate the machine only from ...

Page 25: ...now and use the signaling devices required on the machine Provide an escort for traveling on road where required Use the recommended transport devices when travel ing on road Proper lights flashers signals and bea cons may be required Use reflective slow moving ve hicle signs where necessary Follow local state and federal regulations The machine is not approved for towing Retrieval point in rear o...

Page 26: ...s in your area Keep all other persons completely away from your machine Injury or death can result if you do not follow these instructions Develop fluid and smooth operating techniques and maintain the surface condition where the machine trav els in order to control vibration transfer to the operator Avoid steering movements when a bystander is nearby Always apply the parking brake prior to leavin...

Page 27: ...or pressure taps Park the machine and let it cool before opening a pressurized tank Release all pressure before working on systems which have an accumulator Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injuries To prevent personal injury relieve all pressure before disconnecting fluid lines or performing work on the hy draulic system Befor...

Page 28: ...ne is equipped with additional components to comply with national and local exhaust emissions re quirements Diesel exhaust fluid or DEF ADBLUE is a non toxic aqueous urea solution It chemically reduces NOx emissions from heavy duty diesel powered ma chines It is neither explosive nor considered harmful to the environment and is classified under the minimum risk category of transportable fluids Per...

Page 29: ...partment and allow the com ponents to cool to a comfortable touch tem perature before you work inside the engine compartment Failure to comply could result in minor or moderate injury C0178A When the battery electrolyte is frozen the battery can explode if you try to charge the battery or if you try to boost start and run the engine To prevent the battery electrolyte from freezing try to keep the ...

Page 30: ... fluids and filters in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemical substances Keep out of reach of children or other unauthorized per sons Transporting precautions Know the rules laws and safety equipment necessary for transporting this machine on a road or highway Use appropriate lighting as defined by local regulations ...

Page 31: ...d Never wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A 1 Insert the metal end 1 of the right hand belt strap into the latch mechanism 2 on the left hand side of the seat 2 To tighten the seat belt pull on the loose end of the right hand seat belt LEIL16WHL1256AB 1 1 Right hand belt strap 2 Latch mechanism 1 To unlatch the ...

Page 32: ... raise the loader lift arms to approximately 2 1 m 7 ft and stop the engine 2 Maintain the bucket in a dumped position Remove the retaining bolt 1 Remove the support strut 2 from the storage position 3 Place the support strut 2 on the cylinder rod with the guide lock tab on top of cylinder and pointing toward the bucket 4 Install the retaining bolt 1 entirely into the support strut 2 using all thr...

Page 33: ... engine off and set the parking brake before exiting the cab Prior to any maintenance service work or transportation lock the articulation transport service link 1 Remove the safety security pin to change the positions of the service link LEIL16WHL0047AA 3 NOTE service link in operating unlocked position 2 Move the service link into the locked position to pre vent articulation Insert the safety se...

Page 34: ...s your responsibility to be aware of all such utility lines buried and overhead in the area of your project and to avoid them Always have all local utility companies mark the location of their lines NOTICE check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid existing utilities Call all local utility companies before you perform any machine ope...

Page 35: ...an dispose of the fluids in a proper way that complies with all local legislation and available resources Do not allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly Do not open the air conditioning system yourself It contains gases that should not be released into the atmosphere Your CASE CONSTRUCTION dealer or air conditioning specialist has a special extr...

Page 36: ...2 SAFETY INFORMATION Accept the return of your used batteries Store the returned batteries in a suitable location Send the returned batteries to the battery manufacturer for recycling 2 16 ...

Page 37: ...to work in areas where visibility is poor or impaired without seeking the assistance of a signal person Make perfectly sure that you and the signal person understand the signals to be used Start the engine LEEN11T0005AA 1 Stop the engine LEEN11T0006AA 2 Come to me Wave hands back and forth palms inward LEEN11T0007AA 3 2 17 ...

Page 38: ...ETY INFORMATION Move away from me Wave hands back and forth palms outward LEEN11T0008AA 4 Go this far LEEN11T0009AA 5 All stop and hold LEEN11T0010AA 6 Stop Move one hand back and forth LEEN11T0011AA 7 2 18 ...

Page 39: ...2 SAFETY INFORMATION Emergency stop Move both hands back and forth LEEN11T0012AA 8 Raise load or tool LEEN11T0013AA 9 Lower load or tool LEEN11T0014AA 10 Raise load or tool slowly LEEN11T0015AA 11 2 19 ...

Page 40: ...EN11T0016AA 12 Turn machine left swing load left To stop movement stop moving hand and make a fist LEEN11T0017AA 13 Turn machine right swing load right To stop movement stop moving hand and make a fist LEEN11T0018AA 14 Raise boom LEEN11T0019AA 15 2 20 ...

Page 41: ...2 SAFETY INFORMATION Lower the boom LEEN11T0020AA 16 Retract arm LEEN11T0021AA 17 Extend arm LEEN11T0022AA 18 Fill tool LEEN11T0023AA 19 2 21 ...

Page 42: ...2 SAFETY INFORMATION Empty tool LEEN11T0024AA 20 2 22 ...

Page 43: ...sure the safety sign is installed on the new part See your dealer for replacement safety signs Make sure that you read all the safety decals and all instructional decals The decals are intended for the personal safety of you and those working with you Review the decals with all machine operators NOTE some decal locations may vary slightly between various model configurations NOTE when you clean th...

Page 44: ...s injury North American decal number 321 7030 French Canadian decal number 124269A1 Spanish decal number 124271A1 321 7030_ 4 LEIL16WHL0991AA 5 Location support inside the operator s compartment WARNING Avoid injury Read the operator s manual Fasten the seat belt No riders Keep others away Failure to comply with this warning could result in death or serious injury North American decal number 38262...

Page 45: ... North American and ISO decal number 329051A1 329051A1 8 LEIL17WHL1617AB 9 Only for machine equipped with joystick steering Location left hand armrest WARNING Driving hazard Do not use joystick steering when traveling on road Failure to comply with this warning could result in death or serious injury North American decal number 48088662 48088662 10 2 25 ...

Page 46: ...ber 334577A1 Spanish decal number 334576A1 323694A1_1 12 LEIL16WHL0992AA 13 Location left hand side of the machine near the articulation area See Support strut and service link Chapter 2 in this manual for more information DANGER Crush hazard Always install the lift arm support before maintenance or repair Failure to comply will result in death or serious injury North American decal number 407737A...

Page 47: ...ult in death or serious injury North American decal number 335889A1 French Canadian decal number 336010A1 Spanish decal number 336011A1 335889A1_1 16 LEIL16WHL0992AA 17 Location left hand side of the machine near the articulation area DANGER Run over hazard Block the wheels to prevent movement before disengaging the parking brake Failure to comply with this warning could result in death or serious...

Page 48: ... North American decal number 87453132 French Canadian decal number 87453133 Spanish decal number 87453134 87453132_1 20 LEIL16WHL0992AA 21 Location left hand side of the machine See Support strut and service link Chapter 2 in this manual for more information WARNING Crush hazard Always engage the service link before service or transport Failure to comply with this warning could result in death or ...

Page 49: ...American decal number 412471A1 French Canadian decal number 412473A1 Spanish decal number 412474A1 412471A1_1 24 RCPH10WHL421AAH 25 Only if machine is equipped with remote jump start Location left hand side of the machine DANGER Explosion hazard Read the procedure in the operator s manual before jump start or service to avoid injury Failure to comply will result in death or serious injury North Am...

Page 50: ...timed disconnect switch North American decal number 47795303 47795303_ 28 LEIL13WHL0300AA 29 Location air cleaner housing WARNING Explosion hazard Do not use ether Failure to comply with this warning could result in death or serious injury North American decal number 47728994 French Canadian decal number 47728074 Spanish decal number 8603094 8603092_ 30 2 30 ...

Page 51: ... injury North American decal number 87488606 French Canadian decal number 87488607 Spanish decal number 87488608 87488606_B 32 LEIL13WHL0302AA 33 Location left hand and right hand side of the machine near the fan guard WARNING Explosion hazard Do not use ether Failure to comply with this warning could result in death or serious injury North American decal number 47728994 French Canadian decal numb...

Page 52: ...ailure to comply with this warning could result in death or serious injury North American decal number 388112A1 French Canadian decal number 388157A1 Spanish decal number 388158A1 388112A1_1 36 LEIL13WHL0303AA 37 Location rear of the engine compartment on the cover Informational decal maintenance intervals North American and ISO decal number 90327747 90327747_ 38 2 32 ...

Page 53: ...ury North American decal number 87488616 French Canadian decal number 87488617 Spanish decal number 87488618 87488616_ 40 LEIL16WHL0053AA 41 Only for 721G Location front of the machine under the bucket control cylinder DANGER Crush hazard Keep clear Support during maintenance or repair Failure to comply will result in death or serious injury North American decal number 328754A1 French Canadian dec...

Page 54: ...ican decal number 328904A1 French Canadian decal number 334012A1 Spanish decal number 334015A1 328904A1_ 44 LEIL16WHL0054AA 45 Only for 621G Location front of the machine under the bucket control cylinder WARNING Pressurized system hazard Release pressure before maintenance Failure to comply with this warning could result in death or serious injury North American decal number 335889A1 French Canad...

Page 55: ...ican decal number 328754A1 French Canadian decal number 334678A1 Spanish decal number 334677A1 328754A1_ 48 LEIL16WHL0993AA 49 Only for 721G Location on the left hand side of the machine WARNING Pressurized system hazard Relieve pressure before maintenance Failure to comply with this warning could result in death or serious injury North American decal number 328904A1 French Canadian decal number 3...

Page 56: ...l number 87586617 French Canadian decal number 87597328 Spanish decal number 87597329 87586617 52 LEIL13WHL0313AA 53 Location access compartment on the top of the machine behind the cab WARNING Entanglement hazard Keep clear or stop the engine before servicing Failure to comply with this warning could result in death or serious injury North American decal number 87488606 French Canadian decal numb...

Page 57: ...h American decal number 335889A1 French Canadian decal number 336010A1 Spanish decal number 336011A1 335889A1_1 56 RCPH10WHL101AAH 57 Location access compartment on the top of the machine behind the cab WARNING Hot liquid under pressure hazard Service when cool Failure to comply with this warning could result in death or serious injury North American decal number 329044A1 French Canadian decal num...

Page 58: ...ber 334686A1 Spanish decal number 334688A1 328752A1_ 60 LEIL16WHL0991AA 61 Location support inside the operator s compartment See Changing loader attachments section in this manual for more information WARNING Check attachment for proper engagement before using Failure to comply could result in death or serious injury North American decal number 364742A1 French Canadian decal number 364919A1 Spani...

Page 59: ...RMATION LEIL13WHL0335AA 63 Location engine hood Informational decal do not step on the engine hood Failure to comply could result in death or serious injury North American and ISO decal number 134402 134402 64 2 39 ...

Page 60: ...2 SAFETY INFORMATION 2 40 ...

Page 61: ...EIL15WHL1811AA 1 WARNING Fall hazard Always lock the cab doors in the full open or full closed position before using the handrails on the doors Failure to comply could result in death or serious injury W0133A Cab door Use the key to lock or unlock the cab door from outside the machine Use the cab door handle to open the cab door from the outside To lock in place open the cab door completely until ...

Page 62: ... located inside of B pillar LEIL17WHL1482AB 3 Inside opening of the cab door Push down on the lever to open the cab door from the inside To secure the cab door in the open position push the cab door back slowly until the cab door locks on the cab door catch at the rear of the cab LEIL17WHL1483AB 4 3 2 ...

Page 63: ...Lift up the handle and adjust the control carrier equipment forward or backward as required LEIL17WHL1484AB 1 Weight adjustment Operator weight adjustment range 50 140 kg about 30 knob turns Turn the knob counterclockwise to go to the minimum weight setting until it stops Increase the weight range from there LEIL17WHL1485AB 2 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust t...

Page 64: ...he adjustable damper LEIL16WHL1387AB 4 Backrest adjustment Lift up the handle and move the backrest to the desired position Release the handle to lock in position LEIL16WHL1388AB 5 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1389AB 6 Lumbar adjustment Turn the knob to adjust both the height and curvature of the backrest cushion LEIL16WHL139...

Page 65: ...3 CONTROLS AND INSTRUMENTS Headrest Optional The seat is equipped at the top with provisions for an op tional headrest LEIL16WHL1391AB 8 3 5 ...

Page 66: ...ease the weight resis tance Adjust the seat for operator preference and com fort LEIL16WHL1409AB 10 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust the seat for ward or backward as required Release the lever to lock the seat in position Always make adjustments from the front center of the adjustment bar LEIL16WHL1408AB 11 Variable damper adjustment Use the knob to adjust the...

Page 67: ...IL16WHL1427AB 13 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1430AB 14 Lumbar adjustment Turn the knob to adjust both the height and curvature of the backrest cushion LEIL16WHL1428AB 15 Seat heating Use the rocker switch to activate the seat heating for cold weather comfort LEIL16WHL1410AB 16 3 7 ...

Page 68: ...3 CONTROLS AND INSTRUMENTS Headrest Optional The seat is equipped at the top with provisions for an op tional headrest LEIL16WHL1429AB 17 3 8 ...

Page 69: ...ht Pull the lever with the vehicle at a standstill and the oper ator sitting on the seat to adjust the seat for your weight LEIL16WHL1396AB 19 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust the seat for ward or backward as required Release the lever to lock the seat in position Always make adjustments from the front center of the adjustment bar LEIL16WHL1397AB 20 Fore aft i...

Page 70: ... adjustment Lift up on the handle and move the seat to the desired angle Release the handle to lock the cushion angle LEIL17WHL1489AB 23 Backrest adjustment Lift up the handle and move the backrest to the desired position Release the handle to lock in position LEIL16WHL1399AB 24 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1400AB 25 3 10 ...

Page 71: ...ight and curvature of the backrest cushion LEIL16WHL1401AB 26 Seat heating Use the rocker switch to activate the seat heating for cold weather comfort LEIL16WHL1402AB 27 Headrest Optional The seat is equipped at the top with provisions for optional headrest LEIL16WHL1392AB 28 3 11 ...

Page 72: ... see all critical and non critical warning displays that may appear on the multifunction display and the corrective action required When the caution master indicator is ON change the operating method and schedule a shutdown for maintenance If the condition persists contact your dealer Lamp indicator blue The indicator illuminates when the driving high beam lamps are ON 2 Rear wiper switch Push the...

Page 73: ...lever to turn on the high beam headlights Push the multifunction lever for flashing 4 Driving light wheel Rotate the wheel 4 to set one of the three positions 0 Lights OFF 1 Marker position lights 2 Low beam headlights 5 Front wiper washer wheel Rotate the wheel 5 to set one of the four positions 0 OFF position I ON position Rotate clockwise the wheel 5 to the first position to activate the front ...

Page 74: ...in order to use the transmission control lever 1 Service brake pressure must be at operating pressure 2 Transmission control lever must be in NEUTRAL upon startup 3 Push the parking brake button to release the parking brake switch 4 Place the transmission control lever in either FOR WARD or REVERSE to move the machine Steering wheel tilt control The steering wheel tilt control allows the operator ...

Page 75: ...lopes use the down shift mode of the transmission to aid braking and to help prevent brake overheating and premature disc wear NOTE when the machine is shut off the parking brake is automatically set LEIL16WHL1556AB 1 Foot Throttle Push the foot throttle to increase the engine speed When the pedal is released the engine runs at low idle LEIL16WHL1557AB 2 Differential lock Optional Depress the diff...

Page 76: ... INSTRUMENTS Right hand brake pedal Optional An additional right brake pedal can be added allowing both the left and right pedal to be locked together Braking can be performed from either pedal LEIL16WHL1270AB 4 3 16 ...

Page 77: ... a locked position during travel Do not use joystick steering when traveling on a public road or highway Failure to comply could result in death or serious injury W0451A Joystick steering optional The joystick steering JSS allows the operator to steer us ing a hand controls located on the left hand operator seat armrest The joystick steering allows for steering move ment at the operator s fingerti...

Page 78: ...e joystick steering armrest 1 is installed at the left hand side of the operator seat Standard operator seat mechanical suspension Optional operator seat air suspension heated LEIL16WHL1436AA 2 Optional premium operator seat air suspension heated LEIL16WHL1437AA 3 3 18 ...

Page 79: ...elect the most suitable speed for the operation to be performed when using the joystick steering access the Machine Settings menu and highlight Joystick Steering at the settings screen and press the enter key LEIL18WHL1217AA 5 At the joystick steering screen use the arrow keys and select one of the three available speed ranges slow medium or fast The higher the range selected the more responsive s...

Page 80: ...9FB 1 1 Multifunction keypad 6 USB and AUX ports 2 Ignition switch 7 Power outlet socket 12 V 3 Control lever joystick 8 Horn 4 Arm pad 9 Arm pad release 5 Cup holder The right hand side console allows the operator to make adjustments to machine operations and functions 3 20 ...

Page 81: ... activate the optional radio only It will not activate the instruments or start the engine C ON position This position will activate all electrical systems The key will return to this position after you release the key from the start position D START position Turn the key to this position to engage the starter mo tor to start the engine The switch is spring loaded and will return to the ON positio...

Page 82: ... ashtray LEIL16WHL1279AB 5 6 USB and AUX ports USB and AUX ports are located in the lower part of the right hand console LEIL16WHL1283AB 6 7 Power outlet socket 12V A 12 V power outlet socket is located next to the USB and AUX ports in the lower part of the right hand console LEIL16WHL1284AB 7 8 Horn Press the switch to activate the horn LEIL16WHL1282AB 8 3 22 ...

Page 83: ...3 CONTROLS AND INSTRUMENTS 9 Arm pad release Lift arm pad to raise Rotate lever to release and lower LEIL16WHL1305AB 9 3 23 ...

Page 84: ... 1 Parking brake Press the parking brake button to engage disengage the parking brake on the transmission output shaft LED color red 2 Beacon Press the beacon button to turn ON OFF the rotating beacon LED color green 3 Work lights 1 Press the work light 1 button to turn ON OFF the front work lights LED color green 4 Work lights 2 Press the work light 2 button to turn ON OFF the front and rear ligh...

Page 85: ...nate torque converter loss It allows the torque converter to remain locked up from the second gear upward It allows for faster vehicle accelerations and speeds LED color green 9 Automatic differential lock if equipped With the automatic differential lock button in ON position the automatic differential lock system is enabled The hydraulic differential lock will automatically engage when required f...

Page 86: ...mph See Chapter 4 for further information LED color green 16 Fan reverser To use the fan reverser let the machine idle in NEUTRAL Press and hold the fan reverser button and press the throttle to high idle for a minimum of 10 s or until debris stops blowing out of the coolers Return the machine to idle and release the fan reverser button Press the fan reverser function to turn ON OFF the automatic ...

Page 87: ...OLD position D RAISE E DUMP F ROLLBACK E F AUTOMATED BUCKET METERING used to im prove material metering out of the bucket at a consistent rate To engage automated functionality move the joy stick rapidly back and forth from E Dump to F Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Reg ular bucket control resumes as soon as the...

Page 88: ... point crossings Reg ular bucket control resumes as soon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER ...

Page 89: ...Reg ular bucket control resumes as soon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F RAISE Auxiliary...

Page 90: ...ition The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition Th...

Page 91: ...oon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F RAISE Auxiliary control 2 G AUXILIARY FUNCTION WITH DETENT H AUXILIARY...

Page 92: ...levers All the following steps are required to use this transmis sion shift function 1 Service brake pressure must be at operating pressure 2 The transmission control lever on the left hand side of the steering column must be in NEUTRAL 3 F N R switch 1 on the joystick or next to the control levers must be in NEUTRAL 4 Machine speed must be zero 5 Engine must be running LEIL16WHL1288AB 11 LEIL16WH...

Page 93: ...on located on the right hand side console The indicator light on the button will illuminate when activated 7 Press the parking brake button to release the parking brake 8 Place the auxiliary F N R switch 1 in either FOR WARD or REVERSE to move the machine LEIL16WHL1125AA 16 3 33 ...

Page 94: ...il the first gear is reached Once the kick down button 1 has been pressed down the transmission maximum gear allowed is lowered The kick down button 1 will return to the automatic mode in one of the two cases as follows 1 when the transmission control lever changes gear 2 when the transmission control lever is moved to NEU TRAL and then to FORWARD or to REVERSE LEIL15WHL0652AB 17 LEIL16WHL1303AA 1...

Page 95: ...l lever to NEUTRAL N stop the machine and push the parking brake button The parking brake will automat ically engage when the machine is shut off NOTICE a failure in the operating procedure or a failure in the electrical or hydraulic function can result in abrupt engagement of the parking brake Always wear your seat belt NOTICE apply the parking brake prior to leaving the cab and or parking the ma...

Page 96: ...s Adjustment lever To lower the arm pad 1 pull up the lever 2 Adjust the arm pad to a comfortable height To raise pull up on the arm pad 1 Adjustment console Pull up on the handle 3 and adjust the position of the console 4 with respect to the operator s seat by sliding it forward or backward LEIL16WHL1467AB 1 3 36 ...

Page 97: ...chine key to open and close this cover 1 Insert the key Make sure to completely insert the key for proper operation NOTICE damage can occur to the key or locking mechanism if key is improperly inserted and turned 2 After releasing the lock remove the key and open the cover RCPH10WHL425AAH 1 3 The hood switch will automatically raise the hood on the machine Keep all tools service equipment and pers...

Page 98: ...pment 1 Use booster battery cables to provide power Connect the positive booster cable to the cab B junction post located behind the right hand side cab access door 2 Connect the negative cable to a proper ground The hood may now be operated at the switch LEIL16WHL1589AB 3 If the machine has power but the actuator is not functioning Keep all non authorized personnel clear of the area Park the mach...

Page 99: ...ions Check Jump post optional Chapter 7 in this manual for further in formation RCPH10WHL214AAH 5 Timed disconnect switch WARNING Electrocution hazard When you turn the timed disconnect switch to the OFF position there is a delay before the switch stops the flow of power to the vehicle Wait for an audible click before you perform any electrical service Failure to comply could result in death or se...

Page 100: ...ect switch is ON and the key switch is OFF the dome lamp horn stop lamps four way flashers and rotary beacon light are powered and functional Timed disconnect switch OFF In OFF position all machine power is interrupted once the vehicle control module opens the battery isolator NOTICE DO NOT use the timed disconnect switch to stop the engine 47795303_ 7 3 40 ...

Page 101: ...e vehicle controller will turn ON the battery isolator 4 The vehicle controller will turn OFF the isolator when the key switch has been in OFF position for a period of time about 5 min to allow vehicle functions to com plete prior to turning OFF the battery isolator 5 If the timed disconnect switch is in OFF position switch open the vehicle will not turn ON the battery isolator 6 If the timed disc...

Page 102: ...nction display is located above the multifunction keypad Information will be displayed on the LCD as directed by the operator or automatically by machine operations The screen offers prompts to assist the operator when pro gramming machine functions and or performing diagnos tics LEIL16WHL0996AB 1 LEIL16WHL1103FB 2 3 42 ...

Page 103: ...r green 10 Differential lock indicator red 11 Hydraulic functions indicator red The right hand section of the screen displays the main menu 12 The bottom of the screen displays 13 Digital clock 14 Gear engaged the transmission selection FOR WARD NEUTRAL or REVERSE F N R as selected by the operator 15 Machine hours The center section of the screen displays 16 Engine coolant temperature 17 Transmiss...

Page 104: ...nician may use the main menu to adjust the machine configurations to working conditions to test components to view faults that may have occurred or to select preferences Items and selections in this menu are 1 Machine status 2 Trip 3 Rearview Camera 4 Machine settings 5 Machine Service LEIL16WHL1581AA 3 3 44 ...

Page 105: ...ry You can access all functions in the same basic manner A Home key Use this key to exit and return to the driv ing screen You can use this key anytime to start over and begin again or to exit a field You can also use this key to electronically check fault codes B Right arrow key Use this key to scroll right to selec tions screens C Left arrow key Use this key to scroll left to selections screens ...

Page 106: ...e LEIL15WHL0520AA 6 Second screen Engine coolant temperature Engine oil temperature DEF ADBLUE temperature Intake manifold temperature Engine oil pressure Boost pressure LEIL15WHL0521AA 7 Third screen Transmission oil temperature Transmission converter temperature Hydraulic oil temperature Fan speed LEIL17WHL1644AA 8 3 46 ...

Page 107: ...he display to select the key to access to the Trip screen LEIL15WHL0630AA 9 The screen displays Trip A Trip B To reset the trip screen select desired Trip A 1 or B 2 Press and hold the confirm key 3 Press the home key A to return to the main menu LEIL15WHL0523AB 10 3 47 ...

Page 108: ...red to provide a reverse image Use the keypad on the right hand of the display to select the key to activate the rearview backup camera LEIL15WHL0631AA 11 In the display appears the image projected from the rearview camera LEIL16WHL0873AA 12 Use the keypad on the right hand of the display to select the key to activate the assistant parking line LEIL16WHL0872AA 13 3 48 ...

Page 109: ...ions at the setting menu include Engine Transmission Display Fan if equipped Joystick Steering if equipped Auxiliary Hydraulics if equipped LEIL15WHL0632AA 14 Engine Use the keypad on the right hand of the display to select the key to switch to the Engine settings LEIL18WHL1213AA 15 Engine selections Power Mode Working Idle Auto Idle LEIL15WHL0526AA 16 3 49 ...

Page 110: ...esigned to save fuel and machine wear when the machine is at an idling condition for a set period of time Engine Protection Auto Shutdown In the engine protection mode a higher level of system protection is offered If a warning occurs while the ma chine is moving the engine speed will reduce to low idle 900 RPM to allow continued movement When the ma chine stops the engine will shut down The prote...

Page 111: ... on the right hand of the display to select the key to switch to the Display settings LEIL18WHL1215AA 20 Display selections Units Day Brightness Night Brightness LEIL15WHL0529AA 21 Language Date LEIL15WHL0530AA 22 Digital clock LEIL15WHL0531AA 23 3 51 ...

Page 112: ...gs LEIL18WHL1216AA 24 Fan selections Auto Fan Fan Reverser Interval Fan Reverser Duration LEIL15WHL0532AA 25 Joystick Steering Use the keypad on the right hand of the display to select the key to switch to the Joystick Steering settings LEIL18WHL1217AA 26 Joystick Steering selections Joystick Steering LEIL15WHL0533AA 27 3 52 ...

Page 113: ... Auxiliary Hydraulics settings LEIL18WHL1218AA 28 Aux Hydraulics selections Aux 1 Flow Control LEIL15WHL0534AA 29 Lighting Use the keypad on the right hand of the display to select the key to switch to the Lighting settings LEIL18WHL1091AA 30 Lighting selections Follow Me Home Follow Me Home Interval LEIL18WHL1220AA 31 3 53 ...

Page 114: ...nostic Trouble Codes Keypad Diagnostics Security LEIL16WHL0908AA 32 Maintenance Use the keypad on the right hand of the display to select the key to switch to the Maintenance settings LEIL16WHL0910AA 33 Maintenance selections Cab air filter Service Intervals Hrs 250 h Time to Service hours remaining until service is due LEIL16WHL0896AA 34 Engine Oil Filters Service Intervals Hrs 500 h Time to Serv...

Page 115: ...ervice Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0963AA 37 DEF ADBLUE Tank Vent Filter Service Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0964AA 38 SCR In Line Supply Filter Service Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0965AA 39 3 55 ...

Page 116: ...Belt Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL0967AA 41 Cab Air Recirculation Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL0968AA 42 Engine Breather Filter Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL0969AA 43 3 56 ...

Page 117: ... Fluid Filter Service Intervals Hrs 1500 h Time to Service hours remaining until service is due LEIL16WHL0971AA 45 Transmission Breather Service Intervals Hrs 1500 h Time to Service hours remaining until service is due LEIL16WHL0972AA 46 Hydraulic Oil Filter Service Intervals Hrs 2000 h Time to Service hours remaining until service is due LEIL16WHL0973AA 47 3 57 ...

Page 118: ...Filter Service Intervals Hrs 4000 h Time to Service hours remaining until service is due LEIL16WHL0975AA 49 Engine Coolant Service Intervals Hrs 4000 h Time to Service hours remaining until service is due LEIL16WHL0976AA 50 Sensor Status Use the keypad on the right hand of the display to select the key to switch to the Sensor Status screens LEIL16WHL0930AA 51 3 58 ...

Page 119: ...evel LEIL16WHL0890AA 52 DEF Tank Temp Intake Temp Coolant Temp Radiator Temp Engine Oil Pressure Boost Pressure LEIL16WHL0983AA 53 Intake Manifold Temp LEIL16WHL0982AA 54 Hydraulics Hydraulic Oil Temperature Front Brake Accumulator Pressure Rear Brake Accumulator Pressure Brake Valve Supply Pressure Service Brake Pressure Brake Pedal Position LEIL16WHL0891AA 55 3 59 ...

Page 120: ...L0892AA 56 Transmission Transmission Converter Temperature Transmission Sump Temperature Transmission Turbine Speed Transmission Output Speed Transmission Input Speed LEIL16WHL0893AA 57 Auxiliary Steering Auxiliary Steering LEIL16WHL0894AA 58 Joystick Steering JSS Flow Command Steering Wheel Speed JSS Activation Switch JSS Armrest Switch JSS Joystick Position LEIL16WHL0895AA 59 3 60 ...

Page 121: ... NOTICE only for special Tire LEIL17WHL0951AA 61 Transmission Clutch Calibration Conditions to be satisfied to start the transmission clutch calibration Transmission Oil Temperature within range of 75 90 C Place Transmission in Neutral Turn on Parking Brake Select Start to proceed with the transmission clutch cal ibration LEIL17WHL0952AA 62 Transmission clutch calibration in progress LEIL17WHL0953...

Page 122: ...ward Select Start to proceed with the parking brake test NOTICE before starting the test make sure you have room to move forward LEIL17WHL1647AA 65 Parking brake test in progress LEIL17WHL1648AA 66 When the parking brake test is ON carry out the following steps Depress the accelerator pedal to floor If machine moves forward parking brake worn the test failed service parking brake If machine remain...

Page 123: ...or Calibration Select Start to proceed with the angle sensor calibration procedure Hold joystick s completely in a direction that raises and roll back bucket LEIL17WHL1056AA 69 Angle sensor Calibration Calibration Successful New setpoints for Return to dig Return to travel and Height Control must be saved Select Done to exit LEIL17WHL1057AA 70 Inch Pedal Calibration 5 speed only Conditions to be s...

Page 124: ...the service brake pedal Hold the service brake pedal pressed for acquisition LEIL17WHL1640AA 72 Acquisition is in progress LEIL17WHL1641AA 73 Release the service brake pedal LEIL17WHL1642AA 74 Inch pedal calibration is successful Select Done to exit LEIL17WHL1643AA 75 3 64 ...

Page 125: ...displayed Select Done to exit LEIL17WHL1633AA 77 Ride Control Test Conditions to be satisfied to start the Ride Control Test Place Transmission in Neutral Turn On Parking Brake Select Start to proceed with the ride control test LEIL17WHL1051AA 78 Ride Control Test is in Progress Ride Control Valve status is displayed Select Done to exit LEIL17WHL1052AA 79 3 65 ...

Page 126: ...Auxiliary Steering Pump status is displayed Select Done to exit LEIL17WHL1635AA 81 Controller Information Use the keypad on the right hand of the display to select the key to switch to the Controller Information screens Screen shows hardware and software information for the selected electronic controller LEIL16WHL0931AA 82 Display Example This page shows the following information regarding the dis...

Page 127: ...page shows the list of the fault codes occurred in the machine LEIL16WHL0881AA 85 Keypad Diagnostics Use the keypad on the right hand of the display to select the key to switch to the Keypad Diagnostics page LEIL16WHL0932AA 86 Keypad Diagnostics This page shows the button icons of the multifunction key pad When keypad button is pressed the corresponding button on the display is highlighted LEIL18W...

Page 128: ...nable Disable Default option is selected LEIL16WHL1543AA 89 Create Passcode Passcode creation in the security page has three levels 1 Select the user level between basic advanced and admin see table Access level summery for accessible features by each user level LEIL16WHL1547AA 90 2 Assign a default or custom name to the passcode LEIL16WHL1548AA 91 3 68 ...

Page 129: ...L1549AA 92 The passcode is created successfully LEIL16WHL1546AA 93 Delete Passcode Delete Passcode tab lists all the created passcodes along with associated names LEIL16WHL1550AA 94 Select the passcode to delete from the system and con firm LEIL16WHL1551AA 95 3 69 ...

Page 130: ...ine Settings Display x x Machine Settings Fan x x Machine Settings Joystick Steering x x x Machine Settings Aux Hydraulics x x Machine Service Maintenance x Machine Service Sensor Status Info x x x Machine Service Calibration Settings x Machine Service Controller Information x x x Machine Service Diagnostics x x x Machine Service Security Code x Machine Service Keypad Test x x x Camera View and Se...

Page 131: ...ly and the stop master indicator turns red If this situation occurs stop the machine immediately and contact your dealer 2 Brake pressure indicator red The indicator illuminates when the brake system pressure is too low The alarm sounds continuously and the stop master indicator will be red Stop the machine and correct the problem 3 Engine grid heater lamp indicator if equipped orange To start the...

Page 132: ...urn the engine OFF immediately Contact your dealer Steering pressure w auxiliary steering Low steering pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your dealer Coolant temperature High engine coolant temperature Bring the machine to a safe stop and turn the engine OFF immediately Check the coolant levels after allowing the engine and the coolant to cool Con...

Page 133: ...e Refill DEF ADBLUE immediately and reset the system by cycling the key switch OFF then ON Poor DEF ADBLUE Quality Detected Power Limited DEF ADBLUE quality concentration is questionable 60 min after the initial warning Up to 65 torque reduction and 40 engine speed reduction within 40 min of engine running time Drain DEF ADBLUE tank clean and refill with approved DEF ADBLUE solution Contact your l...

Page 134: ...t temperature 1 Idle the machine and monitor the temperature 2 Clean the radiator or operate the fan reverser if equipped 3 Check the coolant level and add coolant if necessary 4 If condition persists contact your dealer Hydraulic temperature High hydraulic temperature 1 Idle the machine and monitor the temperature 2 Clean the cooler or operate the fan reverser if equipped 3 Check the hydraulic fl...

Page 135: ...e been used and the system has not been reset the machine is limited to emergency re starts only See your local authorized dealer for repair DEF ADBLUE Level LOW DEF ADBLUE level is less than 10 of tank volume No engine power loss at this level Fill the DEF ADBLUE tank Poor DEF ADBLUE quality detected Poor DEF ADBLUE quality detected After the engine has run for 50 min with poor DEF ADBLUE quality...

Page 136: ...es starting and running the engine but does not require the SCR system to operate c Requires the key switch to be cycled OFF then ON Validation re starts Validation re starts apply to the scenario 3a of SCR system warnings see list above Validation re starts allow operation of the machine for up to 30 min without power loss after a poor DEF ADBLUE quality or SCR system fault has been detected Up t...

Page 137: ...3 CONTROLS AND INSTRUMENTS Inducement and validation re starts LEIL14WHL0394HA 2 3 77 ...

Page 138: ...3 CONTROLS AND INSTRUMENTS Validation re start procedure LEIL15WHL0608HA 3 3 78 ...

Page 139: ...AUST FLUID DEF ADBLUE level gauge The DEF ADBLUE level bar gauge indicates the level of diesel exhaust fluid in the DEF ADBLUE tank When all bars are illuminated the tank is full Illuminated bars indicate the level of fluid remaining in the DEF ADBLUE tank When the tank is at 5 10 of tank volume the warning system will flash and or will flash and sound an audible alarm dependent upon DEF ADBLUE le...

Page 140: ...e red zone LEIL15WHL0577AA 6 NOTE to prevent damage to the transmission stop the machine shift the transmission to NEUTRAL and run the engine at partial throttle approximately 1700 RPM until the transmission cools If the transmission oil temperature does not return to normal operating temperature run the engine at idle speed and check the transmission oil level Correct the problem before continuin...

Page 141: ...TED Engine speed and torque gradually derate to low idle but the engine will not shut down Engine speed and torque are derated to low idle rendering unit movable but the engine will not shut down DEF ADBLUE in tank 100 10 10 5 0 0 Master indicators No flashes or alarm DEF ADBLUE gauge flashes DEF ADBLUE gauge flashes with audible alarm DEF ADBLUE gauge flashes with audible alarm Refilling DEF ADBL...

Page 142: ...s OFF ON Air conditioning 3 Climate control Turn the control 3 clockwise and adjust the control 3 to the desired temperature Blue markings indicate cooler temperatures Red markings indicate warmer temperatures when using the heater NOTE make sure the water inlet for the heater is in the full ON position This inlet is located in the left hand rear of the engine compartment NOTE during some conditio...

Page 143: ...r switch 4 to turn the heated mirror function ON This feature allows to heat the external mirrors and keeps the operator s field of vision clear of ice frost freezing rain 5 Rear window defrost Push the rocker switch 5 to activate the rear window defrost 3 83 ...

Page 144: ...ose all other louvers and turn the blower fan to the highest speed If equipped with air conditioning turn the air conditioning ON and turn the climate control completely clockwise LEIL15WHL0536AA 1 Louvers on the right hand and left hand of the steering column supports direct air toward the operator and toward the floor You can adjust the louvers to direct the air flow LEIL16WHL1327AB 2 LEIL16WHL1...

Page 145: ... window wide open swing the window until it locks against the cab LEIL15WHL0539AB 1 You can keep the window partially open by inserting the lever 1 within the slot 3 on the block retainer 2 LEIL15WHL0540AB 2 To release the window from the full open position pull on the window release in the right hand rear corner of the cab LEIL15WHL0541AA 3 3 85 ...

Page 146: ...ety measure to become famil iar with its operation LEIL15WHL0500AB 4 Front sunblind The machine is equipped with a front sunblind Use the lower eyelet to position the sunblind at the desired height LEIL16WHL1329AB 5 Rear sunblind Optional The machine can be equipped with a rear sunblind Use the lower eyelet to position the sunblind at the desired height LEIL16WHL1268AB 6 3 86 ...

Page 147: ...D INSTRUMENTS Internal cab lights Cab lights Press the map light button 1 to turn ON OFF the right hand cab light 2 LEIL15WHL0544AB 1 Press the dome lamp to turn ON OFF the left hand cab light LEIL16WHL1330AB 2 3 87 ...

Page 148: ... when the FMHL function is ACTIVE The FMHL function and duration can be enabled disabled through the following methods 1 EST Machine Configuration Menu 2 EOL 3 Vehicle Display Lighting Menu The FMHL is ACTIVE when 1 The FMHL function is ENABLED 2 The key switch is turned from ON to OFF 3 Either the Driving Lights OR Work Lights OR Position Lights were ON within 180 s of the key switch state change...

Page 149: ...ia display by set ting the Lighting parameter in Machine settings Light ing screen to ON LEIL18WHL1091AA 3 From this screen the operator can also set the follow me home interval within a range of 30 s to 300 s in 30 s inter vals default value 60 s LEIL18WHL1220AA 4 3 89 ...

Page 150: ...3 CONTROLS AND INSTRUMENTS 3 90 ...

Page 151: ...ine Make any necessary corrections before operating the machine 2 See the quick reference Maintenance Chart Chap ter 7 in this manual and complete the items in the daily 10 hours section of the chart 3 Check that the machine fuel tank is filled with clean fuel that matches the specifications given in General specification Diesel fuel Chapter 7 in this manual 4 Check and make certain the DEF ADBLUE...

Page 152: ...imes 6 Clean or replace any decals which are illegible See Safety signs Chapter 2 in this manual for further information 7 Make sure that the engine access panels and all doors are properly closed and latched 8 Secure the cab door in either fully closed or fully opened position 9 Remove any obstructions which hinder visibility Clean the windshield the windows and the rear view mirrors and backup c...

Page 153: ...the instrument indicators 5 Keep all non authorized personnel clear of the area Sound the horn to alert others of your intent to start the engine Turn the key switch to the START position until the engine starts then release the key NOTICE the starter has an automatic cut out to pro tect itself In cold weather conditions extended crank ing may be necessary 6 After the engine starts check the instr...

Page 154: ... in the cooling system 3 Check the cooling system cap before hot weather starts Replace the cap as required Replace with a genuine replacement part to insure the correct PSI rated cap 4 Clean all dirt and debris from the radiator cooler and engine area 5 Check the condition of the engine accessory drive belt 6 Use lubricants of the correct viscosity See Fluids and lubricants in Chapter 7 Maintenan...

Page 155: ...ours This will prevent battery freezing Lubricants Follow the recommended oil and filter service for the en gine and hydraulic system as shown in this manual Use the correct viscosity oil in each component for the ambient temperatures the machine is operating in For extreme cold conditions contact your dealer for alternative lubri cants for the hydraulic and transmission systems Fuel Check with yo...

Page 156: ...lay before the brakes work The operator must actuate the brake pedal a minimum of 8 to 10 times to obtain proper heating prior to moving the machine Actuating and releasing the brakes should occur in a cycle of 3 seconds full on and 3 seconds off to obtain exchange of the brake oil In extreme cold weather conditions the brake response can be slow Use the correct oil in the hydraulic brake system i...

Page 157: ...ace the timed disconnect switch into the ON position RCPH10WHL106AAH 2 3 Sit in the operator s seat with the seat belt correctly fastened Make sure you can push the foot pedals completely down with your back against the seat cushion Confirm that the parking brake button is ON brake engaged Keep all non authorized personnel clear of the area LEIL16WHL1125AA 3 4 The transmission control lever must b...

Page 158: ...as an automatic cut out to pro tect itself In cold weather conditions extended crank ing may be necessary LEIL16WHL1286AA 5 7 Raise the loader arm so that the equipment is raised approximately 380 mm 15 in 9 To move the machine Apply and hold the foot brake Press the parking brake button to the OFF position Place the transmission control lever into the FOR WARD or REVERSE position Release the foot...

Page 159: ...must temporarily park the machine on a hillside put the front of the machine toward the bottom of the hill Make sure the machine is behind an object that will not move LEIL16WHL1469AB 1 2 Slowly move the joystick forward to rest the lift arm attachment on the ground 3 Press the parking brake button to the ON position Turn the engine off LEIL16WHL1125AA 2 4 Turn the key to the ON position Slowly mo...

Page 160: ...4 OPERATING INSTRUCTIONS 5 Turn the timed disconnect switch to the OFF position close and lock the compartment RCPH10WHL106AAH 4 4 10 ...

Page 161: ...ering column 2 the auxiliary F N R switch is in NEUTRAL 3 the engine must be running 4 the machine is stationary NOTE refer to page 4 21 to see the FNR switch location on both joystick and single axle lever Push the auxiliary F N R button on multifunction keypad to enable the auxiliary F N R switch The LED on the auxiliary F N R button lights up when the auxiliary F N R switch is activated If you ...

Page 162: ...uring travel to allow faster speeds in load and carry applications The machine is equipped with a ride control switch auto and off Most commonly the operator will choose to leave this switch in the automatic position With ride control active the green indicator light will illuminate Anytime the machine is traveling faster than 5 km h 3 1 mph ride control is functioning Ride control will disengage ...

Page 163: ... functionality move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control lever is in ...

Page 164: ...nality move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the ho...

Page 165: ...lity move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold...

Page 166: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 7 4 16 ...

Page 167: ...ve the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold positi...

Page 168: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 9 4 18 ...

Page 169: ...d forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold position When released the control le...

Page 170: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 12 4 20 ...

Page 171: ...xiliary Forward Neutral Reverse F N R switch Auxiliary F N R switch 1 for all joystick and single axis lever applications F FORWARD N NEUTRAL R REVERSE LEIL16WHL1288AB 1 LEIL16WHL1331AA 2 LEIL16WHL1303AA 3 LEIL16WHL1302AA 4 4 21 ...

Page 172: ...tuate the auxiliary F N R switch fulfill the following conditions 1 Machine stopped 2 Engine running 3 Auxiliary F N R Switch 1 in NEUTRAL N 4 Transmission control lever in NEUTRAL LEIL16WHL1468AA 6 5 Release the parking brake LEIL16WHL1125AA 7 4 22 ...

Page 173: ...vate the auxiliary F N R switch The indicator light of the button will illuminate The auxiliary F N R switch will be deactivated and F N R control will default back to the standard transmission control lever if 1 the engine is stopped 2 the transmission control lever is taken out of the NEU TRAL position LEIL16WHL1125AA 8 4 23 ...

Page 174: ...k down button to shift down through the gears in single steps Each time you press the kick down button the transmission will shift down one gear range until the first gear is reached Once the kick down button has been pressed down the transmission maximum gear allowed is lowered The kick down button will return to the automatic mode in one of the two cases as follows 1 when the transmission contro...

Page 175: ...1 Briefly press the corresponding button 1 on the mul tifunction keypad to activate the function the green LED indicator lights up to indicate that the function is active 2 Set the attachment or the bucket to the desired loca tion 3 Press and hold the corresponding button 1 on the multifunction keypad until the green LED indicator light flashes approximately 2 s 4 The return to dig function is now...

Page 176: ...ess and hold the button 2 on the multifunction key pad until the green LED indicator light flashes approx imately 2 s 4 The bucket height control function is now set Display will prompt that the detent position is saved LEIL16WHL1130AB 4 To actuate the bucket height control function move the joystick full back into the RAISE position until the func tion activation point is reached When the functio...

Page 177: ...sired loca tion 3 Press and hold the button 3 on the multifunction key pad until the green LED indicator light flashes approx imately 2 s 4 The return to travel function is now set Display will prompt that the detent position is saved LEIL16WHL1132AB 6 To actuate the return to travel function move the joystick into the full forward LOWER position until the function acti vation point is reached Whe...

Page 178: ...return to travel functions simultaneously as follows 1 Press the corresponding buttons 1 and 3 on the multifunction keypad to activate the functions the green LED indicators light up to indicate that the functions are active 2 Move the joystick in ROLLBACK and LOWER posi tions in sequence LEIL16WHL1132AB 8 4 28 ...

Page 179: ...avel function is deactivated automatically The float function and the return to travel function can not be activated si multaneously LEIL16WHL1134AB 10 To actuate the float function move the joystick into the FLOAT position until the function activation point is reached When the function activation point is reached the operator will notice more resistance from the joystick If released the joystick...

Page 180: ... Brake accumulators Two hydraulic accumulators are connected in the brake system The accumulators provide the brake modulating valve with a positive supply of pressurized hydraulic fluid Periodically test the accumulators for correct operation 1 Start the engine 2 Run the engine at 1 2 throttle for 15 s 3 Stop the engine 4 Without starting the engine turn the ignition key to the ON position After ...

Page 181: ...onsole to activate the Declutch function De clutch pressure adjustment is made in the display access to Machine settings Transmission see Chapter 3 in this manual LEIL16WHL1125AA 13 Powerinch 5 speed only Powerinch adjusts the clutch cut off point depending on transmission output torque and brake pressure It con trols the vehicle s tractive force through the brake pedal regardless of engine speed ...

Page 182: ...raulic quick coupler under pressurized conditions Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler Failure to comply could result in death or serious injury W0095A Your wheel loader may be equipped with an auxiliary hy draulic system LEIL16WHL1447AB 14 4 32 ...

Page 183: ... INSTRUCTIONS One or two rollers on the joystick or one additional lever control the flow to the auxiliary hydraulic connection points on the lift arms LEIL16WHL1331AA 15 LEIL16WHL1290AA 16 LEIL16WHL1302AA 17 4 33 ...

Page 184: ...ING INSTRUCTIONS Engine coolant heater if equipped The left hand side of the engine block has a connection for installing an optional coolant heater See your authorized dealer for this cold weather option 4 34 ...

Page 185: ... fall from a ramp or trailer Make sure the ramp and trailer are not slippery Remove all oil grease ice etc Move the machine on or off the trailer with machine centered on the trailer or ramp Failure to comply could result in death or serious injury W0152A WARNING Transport hazard Always use the primary steering when loading or unloading the machine for transport Do not use joystick steering when l...

Page 186: ...ne Always use primary steering 1 Place a block at the front and rear of each trailer wheel 2 Carefully move the machine SLOWLY onto the trailer 3 Lower the loader bucket onto the trailer 4 Apply the parking brake Make sure the transmission control is in the NEUTRAL position and loader controls are in the HOLD position Stop the engine 5 Remove the key Turn the timed disconnect switch to the OFF pos...

Page 187: ...3 11 Fasten securely the chains around the left hand and right hand side of the loader arm 12 Put a cover over the exhaust pipe 13 Measure the distance between the ground and the highest point of the machine You must know the clearance height of the machine on the trailer 14 Advise the driver of the machine weights and attach ments if special permits or guidelines are necessary LEIL16WHL0090AB 4 5...

Page 188: ...zation Lifting the machine LEIL16WHL1135FA 5 Lifting hooks Always place the articulation transport service link in the locked position prior to lifting Lift the wheel loader using the four lifting attachment points identified on the machine by the lift hook symbol Orient the lifting accessories in a vertical position as shown in the figure above 5 4 ...

Page 189: ...The operator can apply the brakes by pressing the pedal for four or five applications until the accumulator is dis charged The operator must limit use of the brakes in this situation If the brakes cannot be applied by the pedal apply the parking brake The steering effort increases when the hydraulic system loses power If the engine stalls while traveling park the loader in a safe position and find...

Page 190: ...e to release the parking brake do the following steps A Put blocks in front of and behind each wheel B Clean the area around the parking brake cover to eliminate contamination C Remove the parking brake cover 1 D Loosen the lock nut 2 E Turn the adjusting screw counterclockwise until the parking brake is released F Tighten the lock nut and replace the cover 1 2 If the machine is to be towed more t...

Page 191: ... attachments is intended to be used for above ground level digging and general earth moving purposes such as land leveling truck loading material rehandling and ditch cleaning If the machine is to be used for lifting objects ensure that the machine is properly equipped and follow the instructions and safety precautions in this manual Leveling operation Always operate the machine in reverse when le...

Page 192: ...dangerous Rain snow ice loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to comply could result in death or se rious injury W0144A Before you operate this machine on a hill always put the transmission in a lower gear and test the brakes DO NOT operate the machine on a hill with the transm...

Page 193: ...ream or water in which you will work can support the weight of the ma chine Do not operate machine in water levels that are above the wheel rim height of the machine Prior to operation of machine in water inject the rec ommended quantities of fresh grease into the appropri ate grease fittings in order to prevent water ingress and rusting within these fittings Upon completion of operation inject fr...

Page 194: ...nt is securely locked into the quick attach plate A loader bucket or attachment that is not securely locked into the quick attach plate could come off during loader operation Failure to comply could result in death or serious injury W0166A Make certain all unauthorized personnel are clear of the area when changing attachments Change attachments in a flat area clear of obstructions Changing attachm...

Page 195: ...ect the coupler locking pin extension be fore operating the machine Position the locking pins in your field of vision and make certain they are engaged properly Improperly locked attachments may release and could result in death or serious injury Do not attempt to engage the attachment with the lock ing pins extended Make certain that the locking pins and connections are free of dirt or mud before...

Page 196: ...o comply could result in death or serious injury W0932A 1 Locate the coupler engagement button on the right hand console of operator s compartment When the coupler locking pins are extended the green light on this button is on 2 Press and hold about 3 s the coupler engagement button to retract the locking pins The display shows the message Coupler pins Disengaging and the pins start to move Once t...

Page 197: ... green light turns on See figure A for JRB compatible coupler or figure B for ACS compatible coupler 6 Maintain the coupler in rollback position Position the red coupler locking visual indicators 1 in your full field of view Verify and ensure the coupler locking pins 2 are fully extended LEIL16WHL1339AA 4 RAIL12WEL0323BA 5 7 Lower the attachment and roll the front end toward the ground Apply downw...

Page 198: ...hydraulic quick coupler when the system is under pressure 1 With the attachment coupled lower the lift arms and position the coupler in the rollback position Locate the coupler engagement button on the right hand console of operator s compartment The green light is on LEIL15WHL1831AA 1 2 Press and hold the coupler engagement button to re tract the locking pins The display shows the message Coupler...

Page 199: ...A for JRB compatible coupler or figure B for ACS compatible coupler LEIL16WHL1340AA 3 RAIL12WEL0322BA 4 4 After visually inspecting the locking pins to ensure they are fully retracted rest the attachment firmly and safely on the ground LEIL15WHL1832AA 5 5 Roll the coupler forward and down while slowly back ing away from the attachment to remove the upper male portion of the coupler from the upper ...

Page 200: ...STRUCTION The manufacturer s liability will be denied in case of unapproved modification JRB compatible coupler bucket with cutting edge LEIL15WHL1833AA 7 JRB compatible coupler bucket with teeth LEIL15WHL1834AA 8 NOTE bolt on edge segments between teeth available from service parts 6 10 ...

Page 201: ...OPERATIONS ACS compatible coupler bucket with cutting edge LEIL16WHL0301AA 9 ACS compatible coupler bucket with teeth LEIL16WHL0302AA 10 NOTE bolt on edge segments between teeth available from service parts 6 11 ...

Page 202: ...er 1 right or left steers the machine in the right or left direction When the joystick is released the JSS control lever 1 will return to the neutral center position automatically while leaving the machine articulated in the current position The use of these controls are intended for short cycle repetitive high production load and carry operations to reduce operator fatigue and increase operating ...

Page 203: ...r operator comfort To adjust the height of the armrest use the lever 1 Lower or raise the armrest into the desired position For tilt adjustment loosen the knob 2 then tilt the arm rest into the desired position Retighten the knob 2 once the adjustment is complete LEIL16WHL1405AB 2 Standard operator seat LEIL16WHL1404AB 3 Premium operator seat 6 13 ...

Page 204: ...y W0449A WARNING Driving hazard Limit the use the Joystick Steering System JSS at speeds above 20 km h 12 4 mph Use the Joystick Steering System JSS to assist work cycle operations For optimum control always use the primary steering wheel when you operate at higher speeds Do not use JSS for long travel at high speeds When you enable JSS the maximum machine speed is 30 km h 18 6 mph Failure to comp...

Page 205: ...e Settings menu NOTICE if the operator moves the standard steering wheel the joystick steering function automatically ceases and steering capabilities return to the standard steering wheel When the steering wheel is released the operator can return to joystick steering and joystick steering will again be functional The operator can also choose to turn off joystick steering at this time if the oper...

Page 206: ...available speed ranges slow medium or fast The higher the range selected the more responsive the steering capabilities of the machine become NOTICE when first becoming accustomed to joystick steering operate the machine in a lower speed range in a clear open area Always set the speed to suit both the operator operating conditions and work to be performed As the operator be comes more familiar with...

Page 207: ... right An abrupt movement to the right will cause the ma chine to turn sharply to the right Be sure to move the joystick steering control lever in a careful gradual move ment Reverse left With the transmission in reverse move the joystick steer ing control lever gradually to the left for a left reverse turn An abrupt movement to the left reverse will cause the ma chine to turn sharply to the left ...

Page 208: ...6 WORKING OPERATIONS 6 18 ...

Page 209: ...om any obstacles with the bucket attachment on the ground Keep all unau thorized personnel clear of the area Unless otherwise specified carry out all maintenance operations with the engine stopped the machine parked on a firm level surface the transport service link locked into position to stop the machine from unexpected articulation the parking brake engaged the key removed from the key switch a...

Page 210: ...t the inflation pressure of the tires when circum stances require Keep the tires properly inflated and check the torque of the wheel bolts studs Check the wheels for proper torque every twenty hours when new and until the wheels remain tight Air conditioning condenser The air conditioning condenser is located in the cooling box at the rear of the machine Use compressed air to remove debris and bui...

Page 211: ...onents are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A WARNING Escaping fluid Do not disconnect hydraulic quick coupler under pressurized conditions Make sure all hydraulic pressure is remove...

Page 212: ...ed the accumulators LEIL16WHL1286AA 2 5 Relieve the pressure in the Ride control accumulator if equipped with the manual bleeder valve located on the top of the ride control valve Remove the plug and turn the valve two turns counter clockwise NOTICE before any service work on the hydraulic sys tem allow the hydraulic system to cool the temperature should not exceed 40 C 104 0 F LEIL13WHL1245AB 3 7...

Page 213: ... blended fuel is permitted for a short pe riod of time See your fuel supplier for winter fuel require ments in your area Fuel conditioner Diesel fuel conditioner is available from your CASE CON STRUCTION dealer Instructions for the use of the fuel conditioner is on the container The use of diesel fuel conditioner will Clean fuel injectors valves and manifolds for in creased service life Disperse i...

Page 214: ... B5 to supply the network United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20 Pure biodiesel blend stock B100 specification is covered by the following requirements ASTM D6751 Standard specification for biodiesel fuel blend stock B100 for middle distillate fuels NOTE ASTM D6751 specification has been updated to improve the qu...

Page 215: ...y void your war ranty if the problem is associated with poor fuel quality due to improper blending It is the responsibility of the fuel supplier and or yourself to ensure the right type of fuel and blend is delivered and used Storage The machine should not be stored for more than 6 months with biodiesel in the fuel system For longer storage time it is strongly suggested that only regular 2 diesel ...

Page 216: ...oir capacity 90 8 L 24 US gal Transmission Type of oil CASE AKCELA NEXPLORE FLUID Technical specifications SAE 10W 30 API GL 4 ISO VG 32 46 CASE CONSTRUCTION specifications MAT 3525 Service capacity 4 speed with filter change 27 6 L 29 2 US qt Service capacity 5 speed with filter change 28 9 L 30 5 US qt Axles Type of oil TUTELA TRANSAXLE FLUID SAE 80W 140 Technical specifications SAE 80W 140 CASE...

Page 217: ...l Reservoir capacity 90 8 L 24 US gal Transmission Type of oil CASE AKCELA NEXPLORE FLUID Technical specifications SAE 10W 30 API GL 4 ISO VG 32 46 CASE CONSTRUCTION specifications MAT 3525 Service capacity with filter change 34 L 36 US qt Axles Type of oil TUTELA TRANSAXLE FLUID SAE 80W 140 Technical specifications SAE 80W 140 CASE CONSTRUCTION specifications MAT 3510 Standard front axle 35 L 37 ...

Page 218: ...ine oil pan or coolant block heater recommended in this range Maximum engine oil service change interval is 250 h Maximum engine oil service change interval is 400 h NOTE use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in winter or Arctic conditions Transmission oil viscosity Temperature range CASE AKCELA NEXPLORE FLUID CASE F200A HYDRAUL...

Page 219: ...ic oil Brake oil viscosity Temperature range CASE AKCELA HYDRAULIC EXCAVATOR FLUID CASE AKCELA HY TRAN ULTRACTION SSL 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F 7 11 ...

Page 220: ...In cold weather fill the fuel tank at the end of the day s work in order to prevent the formation of condensation Fuel storage Prolonged storage of fuel can lead to the accumulation of impurities and condensation in the fuel Engine trouble can often be traced to the presence of water in the fuel The storage tank must be placed outside and the temper ature of the fuel should be kept as low as possi...

Page 221: ...r fluids on to the ground or into containers that leak Check with your local environmental recycling cen ter or your dealer for correct disposal information Engine oil CASE AKCELA UNITEK NO 1 SBL CJ 4 is recom mended for your engine This oil insures correct lubrica tion of your engine in all working conditions See charts at the beginning of this section to choose the correct oil for climate temper...

Page 222: ...r Water for dilution of OAT coolant concentrate distilled or demineralized If demineralized water is not available use water for dilution with the following properties Property Maximum limit Total Solids 340 ppm Total Hardness 170 ppm Chloride Cl 40 ppm Sulfate SO4 100 ppm Acidity pH 5 5 to 9 0 This solution ensures protection of the circuit from 40 0 C 40 0 F to 125 0 C 257 0 F The optimum coolan...

Page 223: ...near the fill point of the cooling system whenever the factory fill is CASE AKCELA ACT IFULL OT EXTENDED LIFE COOLANT This decal is available in three different sizes See the table below for the associated part numbers CNH Industrial part number Size 47757330 50 mm x 50 mm 47757331 75 mm x 75 mm 47757332 100 mm x 100 mm 47757330 1 Definitions Conventional coolant A coolant that relies on inorganic...

Page 224: ... DEF ADBLUE tank When all bars are illuminated the tank is full Illuminated bars indicate the level of fluid remaining in the DEF ADBLUE tank When the tank is at 5 10 of tank volume the warning system will flash and or will flash and sound an audible alarm dependent upon DEF ADBLUE levels LEIL15WHL0575AA 1 DEF ADBLUE level gauge Gauge indication Condition Master indicator Alarm status 6 10 No engi...

Page 225: ...l DEF ADBLUE immediately and reset the system by cycling the key switch OFF then ON Poor DEF ADBLUE Quality Detected Power Limited DEF ADBLUE quality concentration is questionable 60 min after the initial warning Up to 65 torque reduction and 40 engine speed reduction within 40 min of engine running time Drain DEF ADBLUE tank clean and refill with approved DEF ADBLUE solution Contact your local au...

Page 226: ... engine off and take corrective action to help avoid expensive repairs Non critical warnings Display Description Corrective action DEF ADBLUE Level LOW DEF ADBLUE level is less than 10 of tank volume No engine power loss at this level Fill the DEF ADBLUE tank Poor DEF ADBLUE quality detected Poor DEF ADBLUE quality concentration detected After the engine has run for 50 min with poor DEF ADBLUE qua...

Page 227: ...7 MAINTENANCE DEF AdBlue level faults failures and engine power loss levels LEIL15WHL0607HA 2 7 19 ...

Page 228: ...7 MAINTENANCE DEF AdBlue quality faults failures and engine power loss levels LEIL15WHL0609HA 3 7 20 ...

Page 229: ...7 MAINTENANCE DEF AdBlue technical faults LEIL14WHL0392HA 4 7 21 ...

Page 230: ...n cause engine power loss read the following To fully reset the system repair or replace the component failure causing the fault Switching off the engine will reset the system and the engine will restart at full power If the same failure is re detected within 40 h of engine operation the last active engine power loss level will be activated If the same failure is detected three consecutive times w...

Page 231: ...w engine coolant and ambient air temperatures water vapor will be visible from the exhaust when the engine operates This water vapor will resemble steam or light white smoke and will dissipate as the engine and machine components warm and is considered normal NOTE after engine shutdown the SCR system will perform a purge cycle which permits the supply module to con tinue to run for up to 90 second...

Page 232: ...le connected to the Diesel Oxidation Catalyst DOC LEIL14WHL0009AB 2 Diesel Oxidation Catalyst DOC The Diesel Oxidation Catalyst DOC 1 converts part of the NO to NO2 The DOC is required to achieve as close as possible 50 50 NO2 NOx ratio before the SCR The presence of NO2 increases the NOx conversion efficiency of the SCR catalyst The DEF ADBLUE fluid is injected in the DOC by the dosing module 2 c...

Page 233: ...H2O An average NO2 NOx ratio around 50 is required to give the opti mum NOx reduction efficiency in the exhaust system Excess of ammonia NH3 is often used to facilitate the NOx reduction to nitrogen N2 resulting in NH3 slip This ammonia must be removed by a secondary step in the Clean Up Catalyst CUC LEIL14WHL0450AA 4 621G LEIL13WHL0252AB 5 721G 7 25 ...

Page 234: ...a slip to ambient is minimal LEIL14WHL0450AA 6 621G LEIL13WHL0308AA 7 721G Exhaust flap The exhaust flap is a device located between the turbine and the exhaust system The exhaust flap is equipped with a throttle valve which manages the rate and the light off temperature of the exhaust gas The light off temperature indicates the temperature at which the catalytic process is initiated LEIL13WHL0312...

Page 235: ...e exhaust stream near the turbocharger The maximum temperature of the ex haust flap is critical therefore engine coolant is circulated through the core of this valve Limiting NOx emissions in the exhaust stream is one of the major goals of the emis sion control system on these engines The upstream NOx sensor 9 is located in the exhaust stream at the inlet to the Diesel Oxidation Catalyst DOC 7 The...

Page 236: ...e NH3 sensor 15 located at the outlet of the SCR cat alyst monitors ammonia NH3 levels to ensure the proper amount of DEF ADBLUE is being used Temperature is very important to the chemical reactions that take place in the emission control system An SCR upstream temperature sensor 12 is located in the ex haust stream at the inlet of the SCR and compares the reading of the SCR downstream temperature...

Page 237: ...LUE to remain in a usable condition storage requirements need to be met Store between 11 C 12 F and 30 C 86 F Use only an approved DEF ADBLUE container Contact your dealer to obtain proper storage container s Keep container tightly closed Keep container in a cool well ventilated area Keep away from heat and direct sunlight To prevent decomposition of the DEF ADBLUE and the evaporation of water Do ...

Page 238: ...instructions in this manual when handling DEF ADBLUE Shelf life Constant ambient storage temperature Minimum shelf life Less than or equal to 10 C 50 F 36 months Less than or equal to 25 C 77 F 18 months Less than or equal to 30 C 86 F 12 months Less than or equal to 35 C 95 F 6 months Greater than 35 C 95 F To prevent decomposition of DEF ADBLUE avoid prolonged transportation or storage above 25 ...

Page 239: ...N will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part It is recommended that replacement parts used for maintenance or repairs be CASE CONSTRUCTION Service Parts to maintain the quality originally designed into your emission certified engine The use of non...

Page 240: ...cants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship Claims involving the inspection or reconditioning of units after storage or prior use Repairs arising from service performed by agents not approved by CASE CONSTRUCTION Repairs arising fr...

Page 241: ... cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny you warranty coverage if your off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to operate on Ultr...

Page 242: ... the DEF ADBLUE tank can be removed to drain fluid out of the tank as necessary When removing the urea quality sensor it is recommended that the electrical harness should not be disconnected from the urea quality sensor The urea quality sensor should be cleaned by flushing with deionized water before re installation Note that the sensor should not be submerged while cleaning so that water does not...

Page 243: ...n is approximately 6 of fuel consumption when you operate the machine at rated engine speed DEF ADBLUE consumption can be as high as 15 when NOx output increases The consumption rate of DEF ADBLUE and fuel also depends on Engine load Ambient humidity DEF ADBLUE fluid concentration Gear selection Ground drive slip Engine RPM during operation NOTE the typical consumption is only a guideline to verif...

Page 244: ... Data Sheet NOx Nitrogen Oxide PPE Personal Protective Equipment SCR Selective Catalytic Reduction ULSD Ultra Low Sulfur Diesel SM Supply Module DOC Diesel Oxidation Catalyst CUC Clean Up Catalyst Units of measure Symbol Definition C Centigrade F Fahrenheit Degree Percent Less than Greater than mg kg Milligrams per kilogram 7 36 ...

Page 245: ...e x 7 59 Every 100 hours Machine fittings Grease x 7 61 Every 250 hours Drive shaft slip joints Grease x 7 65 Cab air recirculation filter Cleaning x 7 66 Cab air pre filter Cleaning x 7 68 Cab air filter Cleaning x 7 70 Wheels Tire inflating x 7 72 Drive belt Check x 7 74 Every 500 hours Engine oil Change x 7 77 Engine oil filter Replace x 7 79 Fuel pre filter Replace x 7 81 Fuel filter Replace x...

Page 246: ... 7 118 Every 4000 hours Selective Catalytic Reduction System SCR Supply Module filter Replace x 7 119 Diesel Exhaust Fluid DEF AdBlue tank suction Cleaning x 7 122 Engine coolant Change x 7 125 Standard weather hydraulic oil Change x 7 127 As required Fuel pre filter Drain fluid x 7 129 DEF AdBlue tank neck filter Cleaning x 7 130 Urea Quality Sensor UQS Replace x 7 131 Air conditioning condenser ...

Page 247: ...nd clean off any accumulated debris engine operator s compartment etc Check tires for proper inflation Check for damage Engine Check the oil level and change the oil if necessary Check the coolant level at sight gauge Check for clogging or damage to the radiator Check the engine accessory drive belt condition Check that air filter restriction warning is not illumi nated on console cluster Check fo...

Page 248: ...components Check the audible alarm devices working lights and windshield wipers Check that all hydraulic circuits are functioning cor rectly Access doors and fill locations 1 Engine hood right hand side Fuel fill oil fill DEF ADBLUE fill LEIL14WHL0011AB 1 2 Battery access left hand side LEIL15WHL0076AA 2 3 Engine hood left hand side Timed disconnect switch air filter transmission oil cooler LEIL13...

Page 249: ...nd access door left hand side RCPH10WHL102AAH 4 5 Coolant and hydraulic fills RCPH10WHL139AAH 5 6 Windshield fluid bottle access if equipped right hand side LEIL15WHL0651AB 6 7 Main control valve access front side LEIL18WHL1314AA 7 621G 7 41 ...

Page 250: ...7 MAINTENANCE LEIL18WHL1182AA 8 721G 8 Engine oil fill location LEIL14WHL0012AA 9 9 DIESEL EXHAUST FLUID DEF ADBLUE fill location right hand side LEIL14WHL0013AB 10 7 42 ...

Page 251: ...S qt 721G Capacity with filter change 13 25 L 14 US qt 1 The engine oil dipstick 1 is located on the right hand side of the engine above the fuel fill location Remove the dipstick to check the engine oil level Wipe the dipstick clean and reinsert The oil level should register at the full mark NOTE this procedure is best performed at the beginning of the work day with the engine cool and all oil dr...

Page 252: ...result in death or serious injury W0047A Grease the attachment fittings every 50 hours of operation or sooner if conditions so require Prior operation Always have the machine on firm level ground with the bucket attachment on the ground Make sure all residual pressure is relieved from the circuits before beginning maintenance Service specifications Grease TUTELA MOLY GREASE GR 75 Clean around the ...

Page 253: ...e area to be greased before service Machine grease fittings Service specifications Grease Specification TUTELA MOLY GREASE GR 75 Drive shaft carrier bearing Tilt cylinder Grease the drive shaft carrier bearing and the tilt cylin der at the remote grease locations front left hand of machine LEIL15WHL1835AA 1 Rear axle trunnion Grease the axle oscillation at the remote grease loca tions rear right h...

Page 254: ... parking brake applied and the attachment lowered to the ground Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID 621G Total system capacity 147 6 L 39 US gal 721G Total system capacity 177 8 L 47 US gal Fluid level check 1 Check the oil level in the sight gauge before you start the engine If the oil is cold the level is correct when the top of the oil is aligned with the lo...

Page 255: ... the ground The transmission oil level sight gauge is on the left hand side of the machine Service specifications Type of oil CASE AKCELA NEXPLORE FLUID 621G Capacity 27 6 L 29 2 US qt 4 speed 28 9 L 30 5 US qt 5 speed 721G Capacity 34 1 l 36 US qt Cold oil level check Before you start the engine check the transmission oil level in the sight gauge If the oil level is below the arrow add CASE AKCEL...

Page 256: ...he hydraulic flow 2 Place the transportation service link in the service po sition in order to prevent unexpected articulation move ments 3 Locate the transmission oil level sight gauge on the left hand side of the machine 4 Ventilate properly to reduce the deadly exhaust fumes If you have to perform this check in an enclosed area make sure there is ventilation to replace the exhaust fumes with fr...

Page 257: ... personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Service specifications Type of coolant CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT 621G Coolant capacity 26 8 L 28 4 US qt 721G Coolant capacity 28 4 L 30 US qt 1 Locate the coolant reservoir on the left hand side of the machine Do not remove the radiat...

Page 258: ...straining device tire inflation cage cor rect equipment and correct procedure Explosive separation of the tire single piece rim or the tire and or rim parts multi piece rim can cause serious injury or death Stud mounted wheels if equipped Machines equipped with optional heavy duty axles have a stud mounted wheel The Heavy Duty HD axle in corporates a stud and nut assembly Wheel bolt torque If nece...

Page 259: ...upply filter is located on the right hand side of the machine directly above the Supply Module LEIL14WHL0012AA 2 3 Use a suitable container to catch any fluid that is dis charged during the hose and filter disassembly Clean the area before the disassembly Disconnect the sup ply line by squeezing the tabs on the connection and separate the lines 4 Using needle nose pliers remove the filter using ca...

Page 260: ...E AKCELA UNITEK NO 1 SBL CJ 4 621G capacity with filter change 13 25 l 14 US qt 721G capacity with filter change 13 25 l 14 US qt NOTE it is recommended to replace the engine oil filter when you change the engine oil 1 Lower the bucket attachment to the ground and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Raise the engine hood Remove the dipstick 1 NOTE when c...

Page 261: ...E AKCELA UNITEK NO 1 SBL CJ 4 through the fill port 2 7 Start the engine and run at idle speed Check the en gine remote drain for leak 8 After two minutes stop the engine 9 Wait for the engine oil to drain down for an accurate reading on the dipstick 10 Check the dipstick 1 and add additional CASE AKCELA UNITEK NO 1 SBL CJ 4 if necessary 11 Re install the remote drain cover 12 Secure the engine ho...

Page 262: ...ilter 1 Lower the bucket attachment to the ground and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Raise the engine hood Locate the oil filter 1 on the left hand side of the ma chine Clean the area around the filter of dirt and debris LEIL17WHL1679AB 2 3 Turn the filter housing 1 counterclockwise to remove Remove and discard the filter following local environ men...

Page 263: ...speed Check the en gine oil filter and remote drain for leaks 8 After two minutes stop the engine 9 Wait for the engine oil to drain down for an accurate reading on the dipstick 10 Check the dipstick 1 and add additional CASE AKCELA UNITEK NO 1 SBL CJ 4 if necessary 11 Re install the remote drain cover 12 Secure the engine hood RCPH10WHL899AAH 4 7 55 ...

Page 264: ...the transport service link to prevent unexpected articulation movements Drain fuel prefilter condensation 1 Open the engine hood Locate the pre filter on the right hand side of the machine 2 Remove the connector Open the drain valve on the fuel pre filter by turning counterclockwise two or three turns Drain the water and or contaminants from the pre filter into a suitable container until clean fue...

Page 265: ...s around the area that might contam inate the system Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 1 Install the transport service link into the locked position 2 Turn the filter counterclockwise and remove Be sure to capture any fuel remaining in the lines or t...

Page 266: ...frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 1 Release pressure in the hydraulic system Refer to Releasing pressure in the hydraulic system in this chapter Install the transport service link into the locked positi...

Page 267: ... axle 23 L 24 3 US qt 721G Optional axle TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle 35 L 37 US qt Rear axle 35 L 37 US qt NOTE do not use GL 5 oil in these axles 1 Install the transport service link into the locked position to prevent unexpected articulation movements 2 Clean the area around the drain and fill caps of both axles and all four axle ends 3 Place a suitable container with sufficien...

Page 268: ...SAE 80W 140 The oil should reach the bottom of the fill plug Fill the rear axle from the axle ends Fill the front axle from the center NOTE the oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 60 ...

Page 269: ...ING Avoid injury Always do the following before lubricating maintaining or servicing the machine 1 Disengage all drives 2 Engage parking brake 3 Lower all attachments to the ground or raise and engage all safety locks 4 Shut off engine 5 Remove key from key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury...

Page 270: ...L0519FA 1 LEIL16WHL0520FA 2 NOTE if equipped with ACS compatible coupler do the following apply grease with pins retracted apply additional grease with pins extended cycle pins to ensure thorough distribution of grease 7 62 ...

Page 271: ...7 MAINTENANCE Lift arm grease fittings XT version The figure shows the lift arms and lift arm cylinders grease fittings for the XT machine model LEIL16WHL0050BB 3 7 63 ...

Page 272: ...7 MAINTENANCE Remote grease locations Steering cylinder Grease the steering cylinder at the remote grease loca tions rear left hand of the machine LEIL15WHL1849AA 4 7 64 ...

Page 273: ...esidual pressure is relieved from the circuits before beginning maintenance NOTICE in severe conditions such as immersion in water it may be necessary to reduce the greasing service inter vals Service specifications Grease Specification TUTELA MOLY GREASE GR 75 1 The grease zerk is located on the drive shaft Park the machine so that the zerk is accessible LEIL15WHL1835AA 1 2 Clean around the area ...

Page 274: ...sure to 200 kPa 29 psi Failure to comply could result in death or serious injury W0162A Clean the cab air recirculation filter every 250 hours 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Remove the three retaining knobs that hold the recir culation filter cover in place LEIL15WHL0562AA 2 3 Extract the recirculation filter LEIL15WHL0568AA 3 7 66 ...

Page 275: ...lace the dirty filter instead of cleaning NOTE do not clean with compressed air or wash the filter to avoid damaging the filter NOTE using a damaged filter or not filtering the recircula tion air can result in clogging the heat exchangers leading to expensive service 6 Reinstall the recirculation filter 7 Secure the recirculation filter cover 8 Close the right hand door 7 67 ...

Page 276: ...g the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 4 Remove the pre filter 3 LEIL15WHL0566AB 3 5 Remove any foreign bodies and dust deposits from the pre filter and inside the housing by hand or by means of a brush NOTE be careful not to damage the pre filter do not use any hard or sharp edged tools NOTE if the pre filter looks very dirty an...

Page 277: ...pre filter with soapy water and rinse with clean water 7 Allow the pre filter to dry 8 Install the dry pre filter back in the housing lid 9 Secure the filter grid assembly to the filter housing 10 Close the right hand door 7 69 ...

Page 278: ...rious injury W1531A Clean the cab air filter every 250 hours NOTE it is recommended to perform the cleaning of cab air pre filter and filter at the same time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 LEIL17WHL1653AB 3 7 70 ...

Page 279: ...air from the clean side seal side until no more dust is blown out The tip of the compressed air gun must not touch the filter NOTICE never wash out or beat the main filter element NOTICE when blowing clean ensure no dust gets into the inside of the main filter element LEIL17WHL1650AA 5 6 Check the cleaned main filter element thoroughly for signs of damage to the filter paper and seals 7 Reinstall ...

Page 280: ...pe Front pressure Rear pressure 20 5 x 25 L2 Bias 3 4 bar 50 psi 2 8 bar 40 psi 20 5 x 25 L3 Bias 3 4 bar 50 psi 2 8 bar 40 psi 20 5 R25 L2 Radial 3 4 bar 50 psi 2 8 bar 40 psi 20 5 R25 L3 Radial 3 4 bar 50 psi 2 8 bar 40 psi 20 5 R25 Snow Radial 3 4 bar 50 psi 2 8 bar 40 psi 20 5 R25 Brawler Solid N A N A NOTE for continuous operation at maximum travel speed consult tire manufacturer for limitati...

Page 281: ... tires To prevent acci dents use a restraining device tire inflation cage cor rect equipment and correct procedure Explosive separation of the tire single piece rim or the tire and or rim parts multi piece rim can cause serious injury or death Tire tread direction When the tire is installed on the wheel make sure the tire tread is in the direction shown LEIL15WHL1842AB 2 7 73 ...

Page 282: ...rect tension wear and damage every 250 hours Wrong belt tension may cause battery charge failure engine overheating or belt wear Prior operation Park the machine on a firm level surface Lower the attachment to the ground Apply the parking brake and install the transport service link to prevent unexpected articulation movements NOTICE if the engine runs with the drive belt loose the drive belt can ...

Page 283: ...nk shaft the fan and the alternator 5 Raise the belt tensioner and install the drive belt over the water pump pulley NOTE the water pump pulley has the smallest flange which allows an easily installation of the drive belt 6 Lower the tensioner 7 Inspect all the pulleys to check if the belt is in the correct position 8 Start the engine and run at low idle for 60 90 s 9 Stop the engine 10 Inspect th...

Page 284: ... mm check that the drive belt runs correctly on all pulleys 12 If the drive belt does not run correctly reinstall the drive belt restart the engine and re check for a correct alignment 13 If the clearance is less than 1 mm replace the ten sioner 7 76 ...

Page 285: ...acity with filter change 13 25 L 14 US qt 721G Capacity with filter change 13 25 L 14 US qt NOTE it is recommended to replace the engine oil filter when you replace the engine oil 1 Lower the bucket attachment to the ground and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Raise the engine hood Remove the dipstick 1 NOTE when changing the engine oil the oil flow r...

Page 286: ...E AKCELA UNITEK NO 1 SBL CJ 4 through the fill port 2 7 Start the engine and run at idle speed Check the en gine remote drain for leak 8 After two minutes stop the engine 9 Wait for the engine oil to drain down for an accurate reading on the dipstick 10 Check the dipstick 1 and add additional CASE AKCELA UNITEK NO 1 SBL CJ 4 if necessary 11 Re install the remote drain cover 12 Secure the engine ho...

Page 287: ... and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Raise the engine hood Locate the engine oil filter 1 on the left hand side of the machine Clean the area around the filter of dirt and debris LEIL17WHL1679AB 2 3 Turn the filter housing 1 counterclockwise to remove Remove and discard the filter following local environ mental and waste regulations 4 Apply a thin la...

Page 288: ...art the engine and run at idle speed Check the en gine oil filter for leak 8 After two minutes stop the engine 9 Wait for the engine oil to drain down for an accurate reading on the dipstick 10 Check the dipstick 1 and add additional CASE AKCELA UNITEK 10W 40 if necessary 11 Secure the engine hood RCPH10WHL899AAH 4 7 80 ...

Page 289: ...ion movements Drain fuel prefilter condensation 1 Open the engine hood Locate the pre filter on the right hand side of the machine 2 Remove the connector Open the drain valve on the fuel pre filter by turning counterclockwise two or three turns Drain the water and or contaminants from the pre filter into a suitable container until clean fuel flows Do not allow fuel to spill on engine or ground 3 T...

Page 290: ...ior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 1 Install the transport service link into the locked position 2 Turn the filter counterclockwise and remove Be sure to capture any fuel remaining in the lines or the filter and discard properly 3 Apply a thin layer of ...

Page 291: ... Failure to comply could result in death or serious injury W0371A Drain condensation from the fuel tank every 500 hours of operation or more frequently if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Install the transport service link into...

Page 292: ...e on level ground in neutral with the parking brake applied and the attachment lowered to the ground 621G Service specifications TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle standard and optional 21 5 L 22 7 US qt Rear axle standard and optional 21 5 L 22 7 US qt 721G Service specifications TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle 35 L 37 US qt Rear axle 23 L 24 3 US qt 721G Optional Axle TU...

Page 293: ...xle 23 L 24 3 US qt 721G Optional axle TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle 35 L 37 US qt Rear axle 35 L 37 US qt NOTE do not use GL 5 oil in these axles 1 Install the transport service link into the locked position to prevent unexpected articulation movements 2 Clean the area around the drain and fill caps of both axles and all four axle ends 3 Place a suitable container with sufficient ...

Page 294: ...SAE 80W 140 The oil should reach the bottom of the fill plug Fill the rear axle from the axle ends Fill the front axle from the center NOTE the oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 86 ...

Page 295: ...rious injury The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS The Protective Structure is a special safety component of your machine DO NOT attach any device to the Protective Structure for pulling purposes DO NOT drill holes into the Protective Structure The Protective Structure and interconnecting components are a certified system Any dam...

Page 296: ... all hardware that secures the seat to the cab is properly torqued Make sure all seat belt hardware is secure and torqued 2 Keep the seat belts away from objects that can damage the seat belts 3 Keep the seat belts clean Wash the seat belts only in soap and water Do not put the seat belts in bleach or dye This will weaken the seat belt composition 4 Torque the seat belt hardware to 48 7 65 9 N m 3...

Page 297: ...aining bolts both sides 561 758 N m 413 8 559 1 lb ft NOTE torque specifications are for clean dry threads 1 Remove the side cab skirts to access the ROPS cab bolts LEIL17WHL1595AB 5 2 Check the torque of the ROPS cab mounting bolts 1 and ROPS cab retaining bolts 2 If necessary tighten the bolts to the correct torque Re install the cab skirts LEIL18WHL0874AB 6 3 Check for cracks rust or holes in t...

Page 298: ... MAINTENANCE Battery fluid level Check Check the fluid level of the battery every 500 hours For complete information regarding battery fuses etc see the electrical section at the end of this chapter 7 90 ...

Page 299: ...to the ground and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Open the engine compartment The DEF ADBLUE tank vent filter is located on the right hand side of the machine and is attached to the muffler support LEIL14WHL0015AA 2 3 Loosen the clamps from the breather body and remove from the hose 4 Discard appropriately and reinstall a new filter LEIL14WHL0015AA 3...

Page 300: ... side of the machine directly above the Supply Module LEIL14WHL0012AA 2 3 Use a suitable container to catch any fluid that is dis charged during hose and filter disassembly Clean the area before disassembly Disconnect the supply line by squeezing the tabs on the connection and separate the lines 4 Using needle nose pliers remove the filter using care not to damage or bend filter If the fitting doe...

Page 301: ... 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Grease the fittings of the upper and lower chassis pivot points every 1000 hours or sooner if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake appli...

Page 302: ...7 MAINTENANCE 1 Place the transport service link into the locked position to stop unexpected articulation movements of the ma chine 2 Clean the area around each fitting and grease RCPH10WHL145AAH 2 7 94 ...

Page 303: ...ng brake applied and the attachment lowered to the ground 1 Stop the engine Put a DO NOT OPERATE tag on the steering wheel or the key switch 2 Push down on the brake pedal a minimum of 30 times to discharge completely the accumulators 3 Relieve the pressure in the Ride control accumulator if equipped with the manual bleeder valve located on the top of the ride control valve Remove the plug and tur...

Page 304: ...ith covers panels or guards removed Failure to comply could result in death or serious injury W0135A Replace the drive belt every 1000 hours or more often if conditions so require Prior operation Park the machine on a firm level surface Lower the attachment to the ground Apply the parking brake and install the transport service link to prevent unexpected articulation movements NOTICE if the engine...

Page 305: ...nk shaft the fan and the alternator 5 Raise the belt tensioner and install the drive belt over the water pump pulley NOTE the water pump pulley has the smallest flange which allows an easily installation of the drive belt 6 Lower the tensioner 7 Inspect all the pulleys to check if the belt is in the correct position 8 Start the engine and run at low idle for 60 90 s 9 Stop the engine 10 Inspect th...

Page 306: ... mm check that the drive belt runs correctly on all pulleys 12 If the drive belt does not run correctly reinstall the drive belt restart the engine and re check for a correct alignment 13 If the clearance is less than 1 mm replace the ten sioner 7 98 ...

Page 307: ...to open the right hand door 2 LEIL16WHL1352AA 1 2 Remove the three retaining knobs that hold the recir culation filter cover in place LEIL15WHL0562AA 2 3 Extract the recirculation filter LEIL15WHL0568AA 3 4 Discard the recirculation filter 5 Wipe the housing clean 6 Install a new recirculation filter 7 Secure the recirculation filter cover 8 Close the right hand door 7 99 ...

Page 308: ... time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 4 Remove the pre filter 3 LEIL15WHL0566AB 3 5 Discard the pre filter 6 Install a new pre filter into the filter grid assembly 7 Secure the filter grid assembly to the filter housing 8 Clo...

Page 309: ...TE it is recommended to perform the replacement of cab air pre filter and filter at the same time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 LEIL17WHL1653AB 3 7 101 ...

Page 310: ... filter housing 2 LEIL15WHL0567AB 4 5 Discard the main filter element 6 Wipe the inside of the filter housing 7 Install a new main filter element into the filter housing 8 Secure the filter grid assembly to the filter housing 9 Close the right hand door 7 102 ...

Page 311: ...tachment to the ground Turn off the engine Install the transport service link into the locked position 1 Locate the engine breather on the back of the engine near the fan You can access the engine breather from the right hand side of the machine 2 Remove the screws on the filter housing 1 The hous ing will contain two filters NOTE it may be necessary to use an off set screwdriver 3 Replace the two...

Page 312: ...ce specifications TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle 35 L 37 US qt Rear axle 23 L 24 3 US qt 721G Optional axle TUTELA TRANSAXLE FLUID SAE 80W 140 Front axle 35 L 37 US qt Rear axle 35 L 37 US qt NOTE do not use GL 5 oil in these axles 1 Install the transport service link into the locked position to prevent unexpected articulation movements 2 Clean the area around the drain and fill cap...

Page 313: ...SAE 80W 140 The oil should reach the bottom of the fill plug Fill the rear axle from the axle ends Fill the front axle from the center NOTE the oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 105 ...

Page 314: ...l ground in neutral with the parking brake applied and the attachment lowered to the ground Oil Type Non CASE AKCELA NEXPLORE FLUID other brands CASE AKCELA NEXPLORE FLUID Normal conditions 1000 Normal conditions 1500 Severe conditions 500 Severe conditions 1000 621G Specifications with filter change 27 6 L 29 2 US qt 4 speed 28 9 L 30 5 US qt 5 speed 721G Specifications with filter change 34 L 36...

Page 315: ...E 8 Check the oil level at the sight gauge 9 Start the engine and check for oil leaks around the drain plug 10 Bring the transmission oil up to working temperature and check the level again RCPH10WHL141AAH 2 7 107 ...

Page 316: ...high load for more than 25 of operation time Applications include basement digging or land clearing Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground NOTE it is recommended to change the transmission oil when you replace the engine oil filter 1 Lower the bucket atta...

Page 317: ...lter if equipped 2 If the breather is difficult to spin follow steps 3 and 4 3 Remove the breather Clean the breather with solvent and dry with compressed air 4 Install the breather 5 Check the oil level at the sight gauge 6 Start the engine and check for oil leaks around the transmission filter and the drain plug 7 Bring the transmission oil up to working temperature and check the level again LEE...

Page 318: ... lower bucket attach ment to the ground and apply the parking brake Service specifications Type of oil CASE AKCELA HY TRAN ULTRACTION SSL 621G Total system capacity 147 6 L 39 US gal 721G Total system capacity 177 8 L 47 US gal NOTE it is recommended to replace the hydraulic oil filter when you replace the hydraulic oil 1 Stop the engine Put a DO NOT OPERATE tag on the steering wheel or key switch...

Page 319: ...Y TRAN ULTRACTION SSL 9 Install the reservoir filler cap 10 Start the engine and run at 1000 RPM Check for leak age around the filter and drain 11 Operate the hydraulic controller several times to re move any air in the lines 12 Place the loader bucket attachment on the ground and stop the engine Check the hydraulic oil level 13 If it is necessary to top off with more oil remove the fill cap slowl...

Page 320: ...ore frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 1 Release pressure in the hydraulic system Install the transport service link into the locked position 2 Slowly loosen the filler cap on the hydraulic reservoir to ...

Page 321: ... the filters more often if conditions so require 1 Lower the bucket attachment to the ground and install the transport service link into the locked position 2 Raise the engine hood to access the engine air filters The engine air filter is located on the left hand side of the machine behind the main engine compartment LEIL16WHL0585AA 1 3 Release the four clips that secure the filter cover Remove th...

Page 322: ... the clips to secure the cover in place If the cover does not secure in place properly recheck the filter installation The cover will be difficult to install if filters are not properly installed 8 Close the engine hood LEIL16WHL0588AA 4 7 114 ...

Page 323: ...he same time NOTE Replace the secondary engine air filter more often if conditions so require 1 Lower the bucket attachment to the ground and install the transport service link into the locked position 2 Raise the engine hood to access the engine air filters The engine air filter is located on the left hand side of the machine behind the main engine compartment LEIL16WHL0585AA 1 3 Release the four...

Page 324: ...rtain to firmly seat the secondary engine air filter into the inlet hous ing 8 Make certain the primary and secondary engine air fil ters form an effective seal RCPH10WHL124AAH 5 9 Install the cover and lock the clips to secure the cover in place If the cover does not secure in place properly recheck the filter installation The cover will be difficult to install if filters are not properly install...

Page 325: ...conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface lower bucket attach ment to the ground and apply the parking brake 1 Lubricate the door and window hinges Use graphite to lubricate the hinges Do not use grease LEIL16WHL1541AB 1 7 117 ...

Page 326: ... valve adjustment This should be performed by a qualified service techni cian every 2000 hours Contact your authorized dealer Hoses and wiring Check all hoses and wiring for damage If damage oc curred see your authorized dealer for repair or replace ment 7 118 ...

Page 327: ... lowered to the ground 1 Lower the bucket attachment to the ground and install the transport service link into the locked position LEIL16WHL0048AB 1 2 Open the engine compartment The Supply Module filter is located on the right hand side of the machine directly below the Supply Module LEIL14WHL0012AA 2 3 Use a suitable container to catch any fluid that is dis charged during the hose and filter dis...

Page 328: ...rts until a click is felt or heard indicating that the tool is completely inserted 7 Pull the filter and the filter removal tool out by hand If necessary insert a tool in the filter removal tool s slot for additional leverage Discard the filter following local environmental and waste regulations NOTICE protect the filter chamber from contamination and particles 8 Clean the Supply Module s thread s...

Page 329: ...ilter cover with water and reinstall Tighten by hand till finger tight then tighten with a 12 corner 27 mm wrench to 15 25 N m 11 18 lb ft torque 12 Start the engine and run at idle speed Check for leaks NOTICE never use a filter wrench to install a new filter 7 121 ...

Page 330: ...chine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Remove the remote drain cover to access the radiator drain LEIL17WHL1597AB 1 2 Place a suitable container below the radiator drain Re move the radiator cap Remove the drain cap Drain the coolant Install t...

Page 331: ...e coolant lines 1 and the DEF ADBLUE lines 2 by pushing coupling together squeezing the tabs and then pulling the connection apart Remove the purge line 3 by pushing collar down with screwdriver and pulling up on the purge line 3 NOTE plug all lines to prevent debris from entering the system LEIL16WHL1567AB 6 7 Move the wiring harness engine coolant lines DEF ADBLUE supply return lines and purge l...

Page 332: ...nsor counter clockwise to loosen it from tank RCPH11WHL707BAU 8 9 Lift the unit of the DEF ADBLUE level temperature sensor out of tank Clean the suction filter by rinsing with water Replace if damage LEIL13WHL0235BA 9 10 Reinstall the DEF ADBLUE level temperature on the DEF ADBLUE tank 11 Fill the engine cooling system 7 124 ...

Page 333: ...lean the system and replace the coolant if it becomes dirty or is rust colored Service specifications Type of coolant CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT 621G Capacity 26 8 L 28 4 US qt 721G Capacity 28 4 L 30 US qt 1 After the engine has cooled and the temperature of the coolant has reached a safe level remove the cap of the engine radiator on the left hand side RCPH10WHL139AAH 1 2 With...

Page 334: ...LA ACTI FULL OT EXTENDED LIFE COOLANT and water for the system and for the prevailing weather condi tions 7 Start the engine and let it run at low idle until the engine reaches operating temperature Recheck the level of the system RCPH10WHL139AAH 3 7 126 ...

Page 335: ...ucket attach ment to the ground and apply the parking brake Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID 621G Total system capacity 147 6 L 39 US gal 721G Total system capacity 177 8 L 47 US gal NOTE it is recommended to replace the hydraulic oil filter when you replace the hydraulic oil 1 Stop the engine Put a DO NOT OPERATE tag on the steering wheel or key switch 2 In...

Page 336: ...DRAULIC EXCAVATOR FLUID 9 Install the reservoir filler cap 10 Start the engine and run at 1000 RPM Check for leak age around the filter and drain 11 Operate the hydraulic controller several times to re move any air in the lines 12 Place the loader bucket attachment on the ground and stop the engine Check the hydraulic oil level 13 If it is necessary to top off with more oil remove the fill cap slo...

Page 337: ...ents Drain fuel filter condensation 1 Open the engine hood Locate the pre filter on the right hand side of the machine 2 Remove the connector Open the drain valve on the fuel pre filter by turning counterclockwise two or three turns Drain the water and or contaminants from the pre filter into a suitable container until clean fuel flows Do not allow fuel to spill on engine or ground 3 Close the dra...

Page 338: ...within the filler neck of the DEF ADBLUE fill tube Open the DEF ADBLUE fill compartment Clean the area to be serviced in order to keep contamination from the DEF ADBLUE tank RCPH10WHL116AAH 1 2 Remove the filler cap 1 from the filler neck 3 of the DEF ADBLUE tank 3 Press and turn on the two fins arrows to remove the DEF ADBLUE tank filter 2 from the twist filler neck 3 Clean the DEF ADBLUE tank fi...

Page 339: ...DBLUE tank to gain access to the Urea Quality Sensor UQS NOTE use compressed air and water to clean debris from around drain plug area NOTE the urea quality sensor on the bottom of the DEF ADBLUE tank can be removed to drain fluid as neces sary When removing the urea quality sensor it is rec ommended that the electrical harness should not be dis connected from the urea quality sensor The urea qual...

Page 340: ...rea Quality Sensor UQS allow the DEF ADBLUE drain through the UQS hole Disconnect harness from the UQS Clean and dry har ness terminals before connecting to new UQS Install a new UQS NOTE see DEF ADBLUE tank refilling section for im portant tank draining information LEIL14WHL0207AB 3 7 132 ...

Page 341: ...ur eyes with water for 15 minutes Seek medical assistance immediately Failure to comply could result in death or serious injury W0339A Service the following items as required to maintain max imum operating efficiency Lubrication of the air conditioning compressor seal Operate the air conditioning once every 250 hours to lu bricate the compressor seals Turn the air conditioning control to MAXIMUM f...

Page 342: ...vel position on a firm level surface clear of any obstructions and any non authorized personnel or vehicles Periodically test the parking brake functions at a max imum of every 250 h 1 Start the machine Move the transmission control lever to NEUTRAL Push the parking brake button on the multifunction keypad LEIL16WHL1125AA 1 2 The display is ON and shows the main menu 3 Use the keypad on the right ...

Page 343: ...rt and proceed with the parking brake test LEIL16WHL0879AA 4 9 When the parking brake test is on push the foot throt tle to increase the engine speed as suggested by the message on screen 10 If the machine moves the test failed The parking brake must be adjusted see procedure in Service Manual section Adjusting the parking brake 11 If the machine remains stationary the test passed 12 Reduce the en...

Page 344: ...ately 500 mm 19 7 in above the ground 1 Move the key switch to ON The display turns on and shows the main menu 2 Use the keypad on the right hand of the display to se lect the key to access to the Machine service screens LEIL16WHL0908AA 1 3 Use the keypad on the right hand of the display to select the key to switch to the Calibration Settings screens LEIL16WHL0874AA 2 4 Use the keypad on the right...

Page 345: ...ribes the state of the auxiliary steering system 9 If needed service the auxiliary steering system see procedures in Service Manual section Auxiliary steering 10 Use the keypad on the right hand of the display to select Done and terminate the test LEIL16WHL0878AA 4 7 137 ...

Page 346: ...rating condition remove dust with a vacuum cleaner NOTICE DO NOT wash the headliner with water Water can cause damage to the headliner and lower the noise control capacity of the headliner Operator s seat WARNING Chemical hazard Always wear protective clothing and goggles when cleaning with solvents acids or alkaline chemical agents Always follow the chemical manufacturer s instructions Failure to...

Page 347: ...r five or ten minutes 3 Extend the cylinder rod 4 Carry out the leak test Rod Appearance Test Conclusion Dry Slight traces of oil when a piece of paper is wiped over 20 cm 7 9 in of the rod Normal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains stuck when placed on rod Normal Very oily or weeping Each time the cylinder rod is extended a ring of oil can be see...

Page 348: ...to comply will result in death or serious injury D0030A Whenever carrying out a welding operation on the ma chine as authorized by the manufacturer and in accor dance with manufacturer s instructions disconnect the batteries disconnect the alternator B and D terminal wires and connect the welding apparatus ground cable to the component on which the welding operation is to be performed Always conne...

Page 349: ...he steps If the windshield fluid level is too low remove the filler cap and add a windshield solution as required Reinstall the cap NOTE use professional detergent fluid SC35 diluted with water in relation to the temperature of use With a 50 50 solution of detergent and water the liquid does not freeze until 10 C 14 F Below this temperature use pure de tergent LEIL15WHL0651AB 1 7 141 ...

Page 350: ...attery electrolyte contains sulfuric acid Contact with skin and eyes could result in severe irritation and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote exter...

Page 351: ...correct connection Failure to comply could result in death or serious injury W0253A Battery service Before you service components of the electrical system always disconnect the NEGATIVE battery cable Dirt moisture and corrosion on the battery will dis charge the battery Clean the battery with CASE CON STRUCTION Battery Saver and Cleaner Follow the instructions on the container Before you use an el...

Page 352: ...o prevent corrosion on the battery terminals Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if they are not properly recycled after use CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CON STRUCTION dealer who will dispose of or recycle them properly In some countries this is a leg...

Page 353: ...n death or serious injury W0349A Check battery fluid level and specific gravity Check the battery fluid level every 500 hours of opera tion or more often if conditions are severe The battery fluid can decrease with high temperatures 1 Insert a flat blade screwdriver into slots at the top of battery caps Remove the cell caps and check the level in each battery cell The level should be no less than ...

Page 354: ...ame as that of the machine system 12 V each battery The batteries are located on the left hand side of the machine 1 Turn off the ignition and all accessories on the machine Remove the battery cover from left hand side of the machine Remove the battery terminal covers 2 Identify the discharged battery 3 Connect one end of the positive cable to the positive terminal on the booster battery Connect t...

Page 355: ...of the positive cable to the positive terminal of the jump post red 3 Connect the negative cable to the negative termi nal on the booster battery 4 Connect the other end of the negative cable to the neg ative black terminal of the jump post Do not connect to the negative terminal on the battery NOTICE do not connect the other end of the negative ca ble to sheet metal or any rotating part as damage...

Page 356: ...lt in death or serious injury W0385A Replacing the battery 1 Remove the bolts that hold the battery access cover in place and remove the access cover 2 Remove the terminal protection caps disconnect ca bles negative terminals and then cables positive ter minals 3 Remove the screws the washers and retainer Re move the old batteries 4 Install new batteries of the correct voltage and replace retainer...

Page 357: ...e cab behind the operator s seat under the tray LEIL16WHL1357AB 1 If power does not come on when the key switch is turned to the ON position check the appropriate fuse The fuse decal is located on the rear window inside the cab NOTICE never replace a fuse with a fuse of a different amperage LEIL15WHL0570AB 2 47997341_A 3 7 149 ...

Page 358: ...1 VLP F5 Spare F6 7 5 Transmission control module F7 10 Display F8 5 Diagnostic plug F9 20 Hood lift F10 Spare F11 5 Camera option F12 Spare F13 Spare F14 Spare F15 Spare F16 Spare F17 Spare F18 Spare F19 Spare F20 Spare LC3 fuses and relays panel Fuse Ampere A Function F1 10 12 V power F2 Spare F3 10 Radio F4 Spare F5 Spare F6 Spare F7 Spare F8 20 12 V Converter Relay Function R1 DC converter R2 ...

Page 359: ...are F10 Spare Relay Function R1 Accessory LC5 fuses and relays panel Fuse Ampere A Function F1 5 Display Wk F2 5 UCM F3 7 5 Transmission control module F4 5 Telematics ignition F5 7 5 Secondary steering F6 7 5 Electro hydraulic Imp joystick F7 5 Keypad F8 5 Joystick Steering JSS ignition F9 15 Battery F10 5 Multifunction lever Differential lock Relay Function R1 Ignition 7 151 ...

Page 360: ...onal fuses and relays located in Load Centers LC6 and LC7 are placed in the engine compartment area as indicated by the decal NOTICE never replace a fuse with a fuse of a different amperage LEIL15WHL0569AB 4 47906429 5 7 152 ...

Page 361: ...5 30 Fuel filter F6 20 e Variable Geometry Turbo eVGT F7 5 ECU ignition F8 Spare F9 7 5 Fan heat load F10 7 5 Telematics Relay Function R1 Hood up R2 Hood down R3 ECU auxiliary R4 Crank control R5 AC clutch LC7 fuses and relays panel Fuse Ampere A Function F1 Spare F2 Spare Relay Function R1 Fuel H2O separator heater R2 Starter 7 153 ...

Page 362: ...7 MAINTENANCE Lights Replace 1 Front work lights 2 Rear work lights 3 Driving lights 4 Tail lights LEIL16WHL0551AA 1 LEIL16WHL0552AA 2 7 154 ...

Page 363: ...ame LEIL16WHL1519AB 3 Bulb typology H3 heavy duty bulb Lamp caractheristics 24 V 69 W 1300 195 lumen LEIL18WHL1212AB 4 Work lights LED 2 Front 2 Rear To replace the work lights remove the hardware fix ing the light to the cab frame Disconnect the push on connector and replace the lamp assembly Reconnect the push on connector making certain the connection is firmly in place Reinstall the lamp assem...

Page 364: ...ng lights remove the hardware fix ing the bottom of the light to the bracket Disconnect the push on connector and replace the lamp assem bly Reconnect the push on connector making certain the connection is firmly in place Reinstall the lamp as sembly to the bracket LEIL17WHL1449AB 8 Bulb position and typology and lamp characteristics 1 High beam bulb H3 24 V 2 Position bulb 24 V 4 W 3 Low beam bul...

Page 365: ...Lamp position and characteristics 1 Position 24 V 2 5 W 2 High Low beam 24 V 40 W 3 Turn 24 V 6 W LEIL18WHL1189AB 11 Tail lights LED To replace the tail lights remove the hardware fixing the light to the inside of the rear grill Disconnect the push on connector and replace the lamp assembly Reconnect the push on connector making certain the connection is firmly in place Reinstall the lamp assem bl...

Page 366: ... fill with a mixture of 90 diesel fuel and 10 anti corrosive oil Run the engine at idle speed for five minutes to allow the anti corrosive oil to reach the lines filters pump and injectors 2 While the engine is still warm drain the oil sump fill with anti corrosive oil and replace the engine oil filter 3 When the engine is cold clean the outer parts of the engine with diesel fuel 4 Clean or replac...

Page 367: ...ies safely in a cool and dry location where the temperature will be higher than 0 C 32 0 F 11 Paint any areas where the paint shows signs of dete rioration 12 Plug the air filter inlet and the exhaust pipe 13 Remove the starter switch key and place a DO NOT OPERATE label on the right hand control arm 14 Lock the hoods and the cab door LEIL14WHL0207AB 2 15 If equipped with attachment quick coupler ...

Page 368: ...unctions monthly 3 The fuel level in the fuel tank and the corrosive oil level in the engine Add more if necessary 4 The condition of all lines connectors and clamps rust Grease if necessary 5 The condition of the paint work Apply a coat of anti rust treatment where necessary 6 If equipped with attachment quick coupler reapply anti seize to the coupler locking pins and bores as required 7 160 ...

Page 369: ...eck the oil level 5 Replace the filtering element of the fuel filters 6 Install the batteries 7 Grease the machine thoroughly 8 Check the condition of the engine accessory drive belt and replace it if necessary 9 Check the condition of the air conditioning drive belt and replace it if necessary 10 Drain water from hydraulic oil Check hydraulic fluid level add more fluid if necessary 11 Check the t...

Page 370: ...7 MAINTENANCE 7 162 ...

Page 371: ...k Gross 116 kW 156 Hp 1800 RPM Net 109 kW 148 Hp 1800 RPM Economy power peak Gross 99 kW 133 Hp 1500 RPM Net 93 kW 125 Hp 1500 RPM Torque Standard power range Gross 719 N m 530 lb ft 1300 RPM Net 689 N m 508 lb ft 1000 RPM Maximum power range Gross 730 N m 538 lb ft 1600 RPM Net 692 N m 510 lb ft 1600 RPM Economy power range Gross 715 N m 527 lb ft 1200 RPM Net 689 N m 508 lb ft 1200 RPM Economy e...

Page 372: ...uated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 3 18 3 18 Planetary ratio 6 40 6 40 Final axle ratio 20 34 20 34 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet d...

Page 373: ...uated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 3 18 3 18 Planetary ratio 6 40 6 40 Final axle ratio 20 34 20 34 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet d...

Page 374: ...ater Key start Articulated power steering with tilt Adjustable suspension seat Single lever 2 spool loader control Cup holder Coat hook Interior rear view mirror Single brake pedal Storage tray Storage box Dome light Exterior rear view mirrors Front intermittent and rear wipers Front and rear windshield washers Right and left steps platforms 52 mm 2 in retractable seat belt Hydraulic Specification...

Page 375: ...kW 163 Hp 1600 RPM Economy power peak Gross 109 kW 147 Hp 1400 RPM Net 103 kW 138 Hp 1400 RPM Torque maximum Standard power range Gross 841 N m 620 lb ft 1300 RPM Net 805 N m 594 lb ft 1300 RPM Maximum power range Gross 950 N m 701 lb ft 1300 RPM Net 914 N m 674 lb ft 1300 RPM Economy power range Gross 799 N m 589 lb ft 1200 RPM Net 768 N m 566 lb ft 1200 RPM Economy engine speeds 4 speed and 5 sp...

Page 376: ... actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 3 364 3 364 Planetary ratio 6 000 6 000 Final axle ratio 20 18 20 18 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multip...

Page 377: ...ial Front locking and rear open Differential ratio 3 364 3 364 Planetary ratio 6 000 6 000 Final axle ratio 20 18 20 18 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Travel speeds Forward Reverse 1st 7 2 km h 4 5 mph 7 9 km h 4 9 mph 2nd...

Page 378: ...tray Storage box Dome light Exterior rear view mirrors Front intermittent and rear wipers Front and rear windshield washers Right and left steps platforms 52 mm 2 in retractable seat belt Hydraulic Specifications Pump 1 Closed centered pressure flow compensated Variable displacement 63 cm rev 3 84 in rev 120 l min 2000 RPM 31 6 US gpm 2000 RPM Pump 2 Closed centered pressure flow compensated Varia...

Page 379: ...aise rollback ground 6 3 s 6 5 s Loaded dump full height Z Bar 1 2 s 2 4 s Empty power down 4 4 s 4 2 s Empty float 4 8 s 4 2 s The following specifications are common for all 721G model configurations Feature Specification Overall height Top of cab 3378 mm 133 in Rear axle oscillation total 24 Height to drawbar 1105 mm 43 5 in Vertical wheel travel trunnion fully oscillated 449 mm 17 7 in Loader ...

Page 380: ...950 mm 76 8 in 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 4941 mm 194 5 in 4941 mm 194 5 in F hinge pin fully raised 3833 mm 150 9 in 3834 mm 150 9 in G overall bucket level on ground 7237 mm 284 9 in 7382 mm 290 6 in H dump fully raised 45 dump 2899 mm 114 1 in 2805 mm 1...

Page 381: ...0 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 4968 mm 195 6 in 4968 mm 195 6 in F hinge pin fully raised 3833 mm 150 9 in 3833 mm 150 9 in G overall bucket level on ground 7312 mm 287 9 in 7457 mm 293 6 in H dump fully raised 45 dump 2849 mm 112 2 in 2755 mm 108 5 in J reach fu...

Page 382: ...enterline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5044 mm 198 6 in F hinge pin fully raised 3833 mm 150 9 in G overall bucket level on ground 7380 mm 290 6 in H dump fully raised 45 dump 2804 mm 110 4 in J reach fully raised 45 dump 1010 mm 39 8 in K reach 2 13 m 7 0 ft 45 dump 1...

Page 383: ... in Centerline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6518 mm 256 6 in F hinge pin fully raised 3831 mm 150 8 in G overall bucket level on ground 7383 mm 290 7 in H dump fully raised 45 dump 2801 mm 110 3 in J reach fully raised 45 dump 1010 mm 39 8 in K reach 2 13 m 7 0 ft 45 d...

Page 384: ...enterline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5408 mm 212 9 in F hinge pin fully raised 3833 mm 150 9 in G overall bucket level on ground 7694 mm 302 9 in H dump fully raised 45 dump 2596 mm 102 2 in J reach fully raised 45 dump 1216 mm 47 9 in K reach 2 13 m 7 0 ft 45 dump 1...

Page 385: ...n 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5059 mm 199 2 in 5059 mm 199 2 in F hinge pin fully raised 3832 mm 150 9 in 3832 mm 150 9 in G overall bucket level on ground 7418 mm 292 0 in 7562 mm 297 7 in H dump fully raised 45 dump 2782 mm 109 5 in 2688 mm 105 8 in J rea...

Page 386: ...n 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5173 mm 203 7 in 5173 mm 203 7 in F hinge pin fully raised 3832 mm 150 9 in 3832 mm 150 9 in G overall bucket level on ground 7551 mm 297 3 in 7696 mm 303 0 in H dump fully raised 45 dump 2696 mm 106 1 in 2602 mm 102 4 in J rea...

Page 387: ...n 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5090 mm 200 4 in 5090 mm 200 4 in F hinge pin fully raised 3832 mm 150 8 in 3832 mm 150 9 in G overall bucket level on ground 7460 mm 293 7 in 7604 mm 299 4 in H dump fully raised 45 dump 2755 mm 108 5 in 2661 mm 104 8 in J rea...

Page 388: ...n 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5209 mm 205 1 in 5209 mm 205 1 in F hinge pin fully raised 3832 mm 150 9 in 3832 mm 150 9 in G overall bucket level on ground 7601 mm 299 2 in 7746 mm 305 0 in H dump fully raised 45 dump 2664 mm 104 9 in 2570 mm 101 2 in J rea...

Page 389: ...0 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5365 mm 211 2 in 5365 mm 211 2 in F hinge pin fully raised 4258 mm 167 6 in 4258 mm 167 6 in G overall bucket level on ground 7648 mm 301 1 in 7792 mm 306 8 in H dump fully raised 45 dump 3323 mm 130 8 in 3229 mm 127 1 in J reach fu...

Page 390: ...0 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5392 mm 212 3 in 5392 mm 212 3 in F hinge pin fully raised 4258 mm 167 6 in 4258 mm 167 6 in G overall bucket level on ground 7722 mm 304 0 in 7867 mm 309 7 in H dump fully raised 45 dump 3273 mm 128 9 in 3179 mm 125 2 in J reach fu...

Page 391: ...enterline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5469 mm 215 3 in F hinge pin fully raised 4258 mm 167 6 in G overall bucket level on ground 7789 mm 306 7 in H dump fully raised 45 dump 3229 mm 127 1 in J reach fully raised 45 dump 1011 mm 39 8 in K reach 2 13 m 7 0 ft 45 dump 1...

Page 392: ...in Centerline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6942 mm 273 3 in F hinge pin fully raised 4255 mm 167 5 in G overall bucket level on ground 7791 mm 306 7 in H dump fully raised 45 dump 3226 mm 127 0 in J reach fully raised 45 dump 1011 mm 39 8 in K reach 2 13 m 7 0 ft 45 du...

Page 393: ...nterline tread width 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5833 mm 229 6 in F hinge pin fully raised 4257 mm 167 6 in G overall bucket level on ground 8099 mm 318 8 in H dump fully raised 45 dump 3027 mm 119 2 in J reach fully raised 45 dump 1225 mm 48 2 in K reach 2 13 m 7 0 ft 45 dump 19...

Page 394: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5484 mm 215 6 in 5484 mm 215 6 in F hinge pin fully raised 4257 mm 167 6 in 4257 mm 167 6 in G overall bucket level on ground 7828 mm 308 2 in 7972 mm 313 9 in H dump fully raised 45 dump 3206 mm 126 2 in 3113 mm 122 5 in J reac...

Page 395: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5597 mm 220 4 in 5597 mm 220 4 in F hinge pin fully raised 4256 mm 167 6 in 4256 mm 167 6 in G overall bucket level on ground 7961 mm 313 4 in 8106 mm 319 1 in H dump fully raised 45 dump 3121 mm 122 9 in 3027 mm 119 2 in J reac...

Page 396: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5514 mm 217 1 in 5514 mm 217 1 in F hinge pin fully raised 4257 mm 167 6 in 4257 mm 167 6 in G overall bucket level on ground 7870 mm 309 8 in 8014 mm 315 5 in H dump fully raised 45 dump 3179 mm 125 2 in 3086 mm 121 5 in J reac...

Page 397: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5634 mm 221 8 in 5634 mm 221 8 in F hinge pin fully raised 4257 mm 167 6 in 4257 mm 167 6 in G overall bucket level on ground 8011 mm 315 4 in 8156 mm 321 1 in H dump fully raised 45 dump 3088 mm 121 6 in 2995 mm 117 9 in J reac...

Page 398: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5274 mm 207 6 in 5274 mm 207 6 in F hinge pin fully raised 3959 mm 155 9 in 3960 mm 155 9 in G overall bucket level on ground 7533 mm 296 6 in 7678 mm 302 3 in H dump fully raised 45 dump 2831 mm 111 5 in 2737 mm 107 8 in J reac...

Page 399: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5387 mm 212 1 in 5387 mm 212 1 in F hinge pin fully raised 3959 mm 155 9 in 3959 mm 155 9 in G overall bucket level on ground 7666 mm 301 8 in 7810 mm 307 5 in H dump fully raised 45 dump 2745 mm 108 1 in 2653 mm 104 4 in J reac...

Page 400: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5386 mm 212 0 in 5386 mm 212 0 in F hinge pin fully raised 3960 mm 155 9 in 3960 mm 155 9 in G overall bucket level on ground 7676 mm 302 2 in 7817 mm 307 7 in H dump fully raised 45 dump 2739 mm 107 8 in 2648 mm 104 3 in J reac...

Page 401: ... 1950 mm 76 8 in Turning radius outside of tires 5223 mm 205 6 in 5223 mm 205 6 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5505 mm 216 7 in 5505 mm 216 7 in F hinge pin fully raised 3960 mm 155 9 in 3960 mm 155 9 in G overall bucket level on ground 7818 mm 307 8 in 7963 mm 313 5 in H dump fully raised 45 dump 2648 mm 104 3 in 2554 mm 100 6 in J reac...

Page 402: ...030 mm 79 9 in 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5165 mm 203 4 in 5165 mm 203 4 in F hinge pin fully raised 3976 mm 156 5 in 3976 mm 156 5 in G overall bucket level on ground 7606 mm 299 4 in 7753 mm 305 2 in H dump fully raised 45 dump 2962 mm 116 6 in 2868 mm 1...

Page 403: ...0 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5225 mm 205 7 in 5225 mm 205 7 in F hinge pin fully raised 3976 mm 156 5 in 3976 mm 156 5 in G overall bucket level on ground 7660 mm 301 6 in 7805 mm 307 3 in H dump fully raised 45 dump 2926 mm 115 2 in 2834 mm 111 6 in J reach fu...

Page 404: ...Centerline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5293 mm 208 4 in F hinge pin fully raised 3975 mm 156 5 in G overall bucket level on ground 7721 mm 304 0 in H dump fully raised 45 dump 2887 mm 113 7 in J reach fully raised 45 dump 1169 mm 46 0 in K reach 2 13 m 7 0 ft 45 dump ...

Page 405: ... in Centerline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6940 mm 273 2 in F hinge pin fully raised 3973 mm 156 4 in G overall bucket level on ground 7722 mm 304 0 in H dump fully raised 45 dump 2885 mm 113 6 in J reach fully raised 45 dump 1167 mm 46 0 in K reach 2 13 m 7 0 ft 45 d...

Page 406: ...Centerline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5665 mm 223 0 in F hinge pin fully raised 3974 mm 156 5 in G overall bucket level on ground 8133 mm 320 2 in H dump fully raised 45 dump 2613 mm 102 9 in J reach fully raised 45 dump 1439 mm 56 7 in K reach 2 13 m 7 0 ft 45 dump ...

Page 407: ...in 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5297 mm 208 5 in 5297 mm 208 5 in F hinge pin fully raised 3974 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 7802 mm 307 2 in 7948 mm 312 9 in H dump fully raised 45 dump 2834 mm 111 6 in 2741 mm 107 9 in J re...

Page 408: ...in 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5355 mm 210 8 in 5355 mm 210 8 in F hinge pin fully raised 3974 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 7874 mm 310 0 in 8026 mm 316 0 in H dump fully raised 45 dump 2791 mm 109 9 in 2691 mm 106 0 in J re...

Page 409: ...0 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5560 mm 218 9 in 5560 mm 218 9 in F hinge pin fully raised 4371 mm 172 1 in 4371 mm 172 1 in G overall bucket level on ground 7963 mm 313 5 in 8111 mm 319 3 in H dump fully raised 45 dump 3356 mm 132 1 in 3262 mm 128 4 in J reach fu...

Page 410: ...30 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5620 mm 221 2 in 5620 mm 221 2 in F hinge pin fully raised 4370 mm 172 1 in 4370 mm 172 1 in G overall bucket level on ground 8018 mm 315 7 in 8163 mm 321 4 in H dump fully raised 45 dump 3321 mm 130 8 in 3229 mm 127 1 in J reach f...

Page 411: ...enterline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5688 mm 223 9 in F hinge pin fully raised 4370 mm 172 0 in G overall bucket level on ground 8079 mm 318 1 in H dump fully raised 45 dump 3282 mm 129 2 in J reach fully raised 45 dump 1170 mm 46 1 in K reach 2 13 m 7 0 ft 45 dump 1...

Page 412: ...in Centerline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 7335 mm 288 8 in F hinge pin fully raised 4367 mm 171 9 in G overall bucket level on ground 8079 mm 318 1 in H dump fully raised 45 dump 3280 mm 129 1 in J reach fully raised 45 dump 1168 mm 46 0 in K reach 2 13 m 7 0 ft 45 du...

Page 413: ...enterline tread width 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6059 mm 238 6 in F hinge pin fully raised 4369 mm 172 0 in G overall bucket level on ground 8486 mm 334 1 in H dump fully raised 45 dump 3007 mm 118 4 in J reach fully raised 45 dump 1440 mm 56 7 in K reach 2 13 m 7 0 ft 45 dump 2...

Page 414: ...n 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5692 mm 224 1 in 5692 mm 224 1 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8160 mm 321 3 in 8306 mm 327 0 in H dump fully raised 45 dump 3229 mm 127 1 in 3135 mm 123 4 in J rea...

Page 415: ...n 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5750 mm 226 4 in 5750 mm 226 4 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8232 mm 324 1 in 8383 mm 330 0 in H dump fully raised 45 dump 3185 mm 125 4 in 3086 mm 121 5 in J rea...

Page 416: ...n 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5563 mm 219 0 in 5563 mm 219 0 in F hinge pin fully raised 4155 mm 163 6 in 4155 mm 163 6 in G overall bucket level on ground 8006 mm 315 2 in 8152 mm 320 9 in H dump fully raised 45 dump 2877 mm 113 3 in 2783 mm 109 6 in J rea...

Page 417: ...n 2030 mm 79 9 in Turning radius outside of tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5515 mm 217 1 in 5515 mm 217 1 in F hinge pin fully raised 4156 mm 163 6 in 4156 mm 163 6 in G overall bucket level on ground 7943 mm 312 7 in 8087 mm 318 4 in H dump fully raised 45 dump 2918 mm 114 9 in 2826 mm 111 3 in J rea...

Page 418: ... 324 lb ft 7 8 in 542 651 Nm 400 480 lb ft 1 in 787 944 Nm 580 696 lb ft 1 1 8 in 1085 1193 Nm 800 880 lb ft 1 1 4 in 1519 1681 Nm 1120 1240 lb ft 1 3 8 in 1980 2278 Nm 1460 1680 lb ft 1 1 2 in 2631 2983 Nm 1940 2200 lb ft Markings for Grade 5 hardware Grade 8 bolts nuts and studs Size Nm lb in lb ft 1 4 in 16 20 Nm 144 180 lb in 5 16 in 33 39 Nm 288 348 lb in 3 8 in 61 73 Nm 540 648 lb in 7 16 in...

Page 419: ...b ft Markings for Grade 8 8 hardware Grade 10 9 bolts nuts and studs Size Nm lb in lb ft 4 mm 4 5 Nm 36 48 lb in 5 mm 9 11 Nm 84 96 lb in 6 mm 15 18 Nm 132 156 lb in 8 mm 37 43 Nm 324 384 lb in 10 mm 73 87 Nm 54 64 lb ft 12 mm 125 150 Nm 93 112 lb ft 14 mm 200 245 Nm 149 179 lb ft 16 mm 310 380 Nm 230 280 lb ft 20 mm 610 730 Nm 450 540 lb ft 24 mm 1050 1275 Nm 780 940 lb ft 30 mm 2000 2400 Nm 1470...

Page 420: ...78 kg m 2511 2997 lb yd Gravel dry 1522 kg m 2565 lb yd Gravel wet 1906 kg m 3213 lb yd Ice crushed 593 kg m 1000 lb yd Iron ore 2323 kg m 3916 lb yd Limestone loose crushed 1538 1602 kg m 2592 2700 lb yd Oats 416 kg m 701 lb yd Peanuts shelled 641 kg m 1080 lb yd Peas 769 kg m 1296 lb yd Peat solid 753 kg m 1269 lb yd Phosphate granular 1442 kg m 2431 lb yd Potash 1089 kg m 1836 lb yd Potatoes 76...

Page 421: ...perates in harsh environments Do not proceed if the rear camera image is not working since the rear visibility of the operators field of view is not fulfilled If this situation occurs contact your dealer for immediate repair In this condition it is temporarily possible to operate in reverse only with the assistance of bystander LEIL16WHL1274AB 1 Radio and Bluetooth microphone Optional 1 Radio 2 Bl...

Page 422: ...isher Optional The machine can be equipped with a fire extinguisher In the event of fire pull away the rubber security strap to release the fire extinguisher LEIL16WHL1269AB 5 Right hand brake pedal Optional An additional right brake pedal can be added allowing both the left and right pedal to be locked together Braking can be performed from either pedal LEIL16WHL1270AB 6 9 2 ...

Page 423: ...irrors offer an additional advantage by keeping the operator s field of vision clear of ice frost freezing rain etc when using the exterior mirrors The heated feature eliminates scraping mirrors in inclement weather Turn on and off the heated mirrors with a rocker switch located in the overhead console inside the cab LEIL16WHL1276AB 8 Rotating LED beacon Optional The rotating beacon is an optional...

Page 424: ...two auxiliary power outlets 1 one 24 V socket located in the left hand corner of the operator s compartment this can be used to plug in the optional cigar lighter or charging phones etc LEIL16WHL1277AB 10 2 one 12 V socket located in the right hand console LEIL16WHL1284AB 11 Coat hooks The two coat hooks are located in the operator s compart ment on the right hand and left hand B pillars LEIL17WHL...

Page 425: ...9 ACCESSORIES Cup holder or Ashtray Optional The operator s compartment is equipped with an area at the right hand side for optional cup holder or ashtray LEIL16WHL1279AB 13 9 5 ...

Page 426: ...on the equipment that wirelessly communicates with a web based user interface Using cellular technology the transponder can send equipment data including location on off status usage and production metrics diagnostic data movement alarms and unauthorized usage to the interface The system will help cut costs and keep accurate records See the furnished guide for operating your telematics sys tem 9 6...

Page 427: ...er attachments 6 4 Climate controls 3 82 Cold weather hydraulic oil Change 7 110 Control lever operation 3 27 Control levers 4 13 Coupling to the attachment 6 6 D Daily inspection 7 39 DEF AdBlue tank neck filter Cleaning 7 130 DEF AdBlue tank vent filter Replace 7 91 Diesel Exhaust Fluid DEF AdBlue tank suction Cleaning 7 122 Display description 3 42 Drive belt Check 7 74 Drive belt Replace 7 96 ...

Page 428: ...ations 8 1 H Hand signals 2 17 Hood and Timed Disconnect Switches 3 37 Hydraulic oil filter Replace 7 112 Hydraulic oil filters Initial Replace 7 58 Hydraulic oil level Check 7 46 I Identification of machine components 1 13 Intended use 1 4 J Joystick steering 3 17 Joystick steering operation 6 12 L Lights Replace 7 154 Loader functions 4 25 M Machine fittings Grease 7 45 7 61 Machine orientation ...

Page 429: ...ne filter Cleaning 7 92 Selective Catalytic Reduction SCR Overview 7 16 Selective Catalytic Reduction SCR system 7 23 Selective Catalytic Reduction System SCR Supply Module filter Replace 7 119 Servicing 7 1 Standard weather hydraulic oil Change 7 127 Starting the engine 4 2 Status and warning icons 3 71 Steering column 3 13 Stopping the machine 4 9 Support strut and service link 2 12 T Telematics...

Page 430: ...ent builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Dealer s stamp 2019 CNH Industrial Italia S p A All Rights Reserved Case is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Any trademarks ref...

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