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INTRODUCTION

Safety rules Service precautionary statements climate control

SERVICE PRECAUTIONARY STATEMENTS

Leak Testing

Recharging an air conditioning system that leaks simply allows more refrigerant to escape into the atmosphere and
ultimately leaves the system non-functioning and in need of additional charging.

Therefore, the proper service procedure is to locate and fix any leaks before putting any more refrigerant into the
system.

If a large amount of refrigerant has leaked out, the system pressure will be too low to identify all but the largest leaks.
In this case, partially recharge the system with no more than one pound of refrigerant to check for leaks.

NOTICE:

• Any refrigerant introduced into the system for the purpose of finding leaks must also be recovered without

releasing it into the atmosphere.

• Always use the same type of refrigerant for checking leaks as was originally installed into the AC system by the

manufacturer.

• Never use compressed air to detect system leaks. The introduction of air into the system may create a fire or

explosion hazard, may overload the desiccant with moisture, and could contaminate the system with dirt and improper
oil.

All automotive type air conditioning systems leak to some extent. When servicing them it is important that leakage be
minimized. Much of the normal leakage comes from the slow seepage of refrigerant through the flexible hoses. Other
common sources of leaks are at joints between the flexible hose and metal tubing or at threaded hose connections.
These are usually much larger leaks than the natural seepage through the walls of the hose and are almost always
repairable.

Research by the EPA has found that leak detection can be difficult, but existing halogen leak detection systems are
adequate for the major task of finding and repairing leaks causing complaints. Dye stains are not very satisfactory for
finding small leaks.

Newer electronic leak detectors may offer even better leak detection capabilities. However, no single method can find
every leak. Electronic leak detectors may not detect leaks of all refrigerants. For example, older units designed to
detect R12 may not detect

R134

A

. Be sure that the leak detector you use is state-of-the-art and that it is designed to

detect the refrigerant in the system you are servicing.

Service professionals must be extremely diligent in their work to correct all possible leaks. Diligence is essential to
ensure that no small, difficult-to-find leaks go undetected.

Before leaving a job, make one last leak check. Catching a leak just after service will save an inconvenient and
expensive return visit.

Refilling

Refill the air conditioning system using the weight method. The lubricants used in R134a tend to layer onto the walls
of the refrigeration system. This layering obscures the view through the sight glass. Visual methods of refilling R134a
systems will result in improper system charging. For this reason, we do not recommend the old practice of topping
off a partially discharged air conditioning system using the sight glass. The Farmall 40C/50C cab tractors use

700 g

(

25 oz

) of

R134

A

refrigerant.

47941906 16/03/2016

6

Summary of Contents for FARMALL 40C

Page 1: ...CE MANUAL FARMALL 40C FARMALL 50C Tier 4B final Compact Tractor Printed in U S A 2016 CNH Industrial America LLC All Rights Reserved Case IH is a trademark registered in the United States and many oth...

Page 2: ...SERVICE MANUAL Farmall 40C TIER 4B FINAL ROPS Farmall 40C TIER 4B FINAL Cab Farmall 50C TIER 4B FINAL ROPS Farmall 50C TIER 4B FINAL Cab 47941906 16 03 2016 EN Find manuals at https best manuals com...

Page 3: ...R 4B FINAL ROPS North America N844L F 30 Farmall 40C TIER 4B FINAL Cab North America N844L F 30 Farmall 50C TIER 4B FINAL ROPS North America N844L F 34 Farmall 50C TIER 4B FINAL Cab North America N844...

Page 4: ...er 18 3 Transmission 21 21 114 Mechanical transmission 21 1 21 140 Mechanical transmission internal components 21 2 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and...

Page 5: ...xed displacement pump 35 2 35 114 Three point hitch control valve 35 3 35 116 Three point hitch cylinder 35 4 35 204 Remote control valves 35 5 35 300 Reservoir cooler and filters 35 6 35 350 Safety a...

Page 6: ...202 Cold start aid 55 7 55 302 Battery 55 8 55 404 External lighting 55 9 55 405 External lighting switches and relays 55 10 55 408 Warning indicators alarms and instruments 55 11 55 513 Cab transmiss...

Page 7: ...120 Mechanically adjusted operator seat 90 4 90 150 Cab 90 5 90 151 Cab interior 90 6 90 154 Cab doors and hatches 90 7 90 156 Cab glazing 90 8 47941906 16 03 2016 Find manuals at https best manuals...

Page 8: ...INTRODUCTION 47941906 16 03 2016 1 Find manuals at https best manuals com...

Page 9: ...Notice regarding equipment servicing 29 Basic instructions Shop and assembly 30 Torque Minimum tightening torques for normal assembly 32 Torque Standard torque data for hydraulics 37 General specifica...

Page 10: ...nce information On CASE IH equipment left and right are determined by standing behind the unit looking in the direction of travel NOTICE Emissions sensors in the exhaust system and on the vehicle may...

Page 11: ...result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESU...

Page 12: ...INTRODUCTION Safety rules Farmall 40C NA Farmall 50C NA BT09A213 1 47941906 16 03 2016 5...

Page 13: ...metal tubing or at threaded hose connections These are usually much larger leaks than the natural seepage through the walls of the hose and are almost always repairable Research by the EPA has found...

Page 14: ...poor lubrication and leads to failure of the compressor desiccant drier and other system components Ultimately system failure and an expensive repair bill will result if refrigerants become mixed in...

Page 15: ...and Refrigeration Institute standards of purity ARI Standard 700 88 This will ensure that the refrigerant you are using not only meets the purity requirements of SAE J1991 for R12 OR J2099 for R134A...

Page 16: ...ure that all equipment including the connecting hose lines and manifold are compatible with the refrigerant in the system with which you are going to work and that your equipment has previously been u...

Page 17: ...nditioning system and handling re frigerant Failure to comply will result in death or serious injury D0043A Flushing should never be done with compressed air Certain mixtures of air and R 134a are com...

Page 18: ...roper virgin refrigerant or recycled refrigerant purified to meet SAE purity standard J2099 for R134A Use the weight method to determine the proper amount of refrigerant The Farmall 40C and 50C cab tr...

Page 19: ...re is equal to or less than a theoretical value of usable purity established for R134A the container does not have excess air NOTICE Using R134A with excess air will result in higher system operating...

Page 20: ...sed for the storage or recovery of used or recycled refrigerant Dis posable container are the type of container in which virgin refrigerant is often sold Any container of recycled refrigerant that has...

Page 21: ...motive air conditioning J2197 R134a service hose fittings for automotive air conditioning service equipment J2211 Recommended service procedure for the containment of R134A J2219 Mobile Air Conditioni...

Page 22: ...Stop engine remove key and relieve the pressure before connecting or disconnecting fluid lines Make sure all components are in good condition and tighten all connections before starting the engine or...

Page 23: ...t switch is bypassed the engine can start with the transmission in gear Do not connect or short across terminals on the starter solenoid Attach jumper cables as described in the manual Starting in gea...

Page 24: ...When traveling downhill keep the tractor in gear Never place shuttle shift lever in the neutral position 4 When the tractor is moving the operator must remain correctly seated in the driving position...

Page 25: ...llow the procedure in this manual Use only rigid tow bars Stop the engine remove key and relieve pressure before disconnecting or connecting fluid lines Stop the engine and remove key before disconnec...

Page 26: ...an and free of rust or damage Do not weld braze otherwise repair or use a damaged rim Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding proce...

Page 27: ...or stability is maintained at all times Slow down and signal before turning Pull over to allow faster traffic to pass Follow correct towing procedure for equipment with or without brakes When driving...

Page 28: ...ach day and at the end of the day remove all trash and debris from the tractor especially around hot components such as engine transmission exhaust battery etc More frequent cleaning of your tractor m...

Page 29: ...th or injury to the operator or bystanders When doing stationary PTO work keep clear of all moving parts and make sure appropriate guards are in place Never use a spline adapter Match the right tracto...

Page 30: ...UCTION Clean belts only with soap solution and warm water Do not use bleach or dye on the belts because this can make the belts weak For proper seat belt use see the Operator s Manual 47941906 16 03 2...

Page 31: ...UCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure Contact your dealer for protective structure inspection and replacement After an accident fire tip or...

Page 32: ...e fluids and filters in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemical substances Keep out of reach or children or other unaut...

Page 33: ...signated as steps or platforms Do not use the tractor as a lift ladder or platform for working at heights Lifting and overhead loads Never use loader buckets forks etc or other lifting handling or dig...

Page 34: ...ble resources Do not allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosp...

Page 35: ...ers reject any responsibility for damages caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed b...

Page 36: ...CE Emissions sensors in the exhaust system and on the vehicle may be damaged by vibrations from use of impact wrenches or hammers during service work Avoid using these tools when servicing components...

Page 37: ...punch or seal installation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal m...

Page 38: ...he battery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you...

Page 39: ...N m 89 lb in M8 18 N m 163 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb f...

Page 40: ...N m 257 lb in 39 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft...

Page 41: ...44 N m 33 lb ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb...

Page 42: ...lb ft 115 N m 85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119...

Page 43: ...4 Grade identification Grade Corner marking method 1 Flats marking method 2 Clock marking method 3 Grade A No notches No mark No marks Grade B One circumferential notch Letter B Three marks Grade C T...

Page 44: ...ft 14 20 N m 10 15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 5...

Page 45: ...OCTITE 567 PST PIPE SEALANT for all fittings including stainless steel or LOCTITE 565 PST for most metal fittings For high filtration zero contamination systems use LOCTITE 545 Pipe thread fitting Thr...

Page 46: ...2 mm 0 008 in 0 2 mm 0 008 in Exhaust 0 2 mm 0 008 in 0 2 mm 0 008 in Block type Cast iron Cast iron Lubrication Pressure Feed by oil pump Pressure Feed by oil pump Capacities Fuel tank 40 L 10 5 US...

Page 47: ...1 Diesel 0 3 Sulphur content Maximum No 2 Diesel 0 3 Injection pump Type In line In line Timing 16 17 5 16 17 5 BTDC 16 17 5 16 17 5 BTDC Gear transmission Clutch Type Dry disc Dry disc Number of clu...

Page 48: ...136 in Right turn Steering system relief valve setting 145 Kg cm 2062 psi 145 Kg cm 2062 psi Maximum pump flow 15 9 L min 4 20 US gpm Gear 19 9 L min 5 3 US gpm HST 15 9 L min 4 20 US gpm Gear 19 9 L...

Page 49: ...km h 0 2 89 mph 0 4 65 km h 0 2 89 mph Reverse mid 0 10 49 km h 0 6 52 mph 0 10 49 km h 0 6 52 mph Reverse high 0 24 10 km h 0 14 98 mph 0 24 10 km h 0 14 98 mph Transmission speeds Gear Gear positio...

Page 50: ...bracket installed 5 weights 26 kg 60 lb each 5 weights 26 kg 60 lb each With weight extension bracket installed Optional 3 weights 45 kg 100 lb each Optional 3 weights 45 kg 100 lb each Rear Wheel Ag...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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