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HORST WELDING

8082 Rd 129 Listowel, ON N4W 3G8 Canada

519-291-4162

1-866-567-4162

Fax 1-519-291-5388

[email protected]

    

www.horstwelding.com

Rev 220620

HWA00102 CHC.Header Wagon Assembly.Ref.Book.SIS.190220

Assembly 

and  Reference Book

Please review and understand the assembly manual 

d understand the assembly manual 

before attempting to assemble this machinery. 

before attempting to assemble this machinery. 

PRINTED IN CANADA

!

!

CAUTION

Operational Hazard

Personal Protection Equipment 

(PPE) is required during 

assembly.

SNL00001

!

CAUTION

Operational Hazard

Machine assembly should be done by 

qualified personnel only.

Two Wheel Steer HEADER WAGON

CHC25, CHC30, CHC36

Summary of Contents for CHC25

Page 1: ...w and understand the assembly manual d understand the assembly manual before attempting to assemble this machinery before attempting to assemble this machinery PRINTED IN CANADA CAUTION Operational Ha...

Page 2: ...Adapter Kit 19 Whats Included 19 Honey Bee AirFLEX Adapter 19 CAUTION Prepare Read and understand ALL safety and operating instructions in the owner manual read and understand ALL safety labels locate...

Page 3: ...3 4 300 407 220 298 Torque Dry Torque Lubricated Wheel Nut Bolt Size 5 Bolt 6 Bolt 8 Bolt 10 Bolt 5 5 5 5 9 4 4 4 4 3 3 3 3 2 2 2 2 1 1 1 1 6 6 6 7 7 8 8 10 Tire PSI kPa Tires 20 5 x 8 10 F Range tire...

Page 4: ...sage 1 Follow good safety practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand 2 Keep the assembly area neat and...

Page 5: ...634 468 904 667 36 mm 24 x 2 0 780 575 1100 811 24 x 3 0 798 588 1136 838 41 mm 27 x 3 0 27 x 3 0 1176 867 1674 1234 46 mm 30 x 2 0 30 x 3 0 1597 1178 2274 1677 Class 10 9 Class 8 8 Wrench Size A Thre...

Page 6: ...need to be replaced Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 C Determine exact position before you remove the backing paper Remove the smallest portion...

Page 7: ...rip Location CHC 25 CHC30 CHC36 Rear all CHC Retroreflective Tape ASTM D 4956 compliant 2 0 wide 9 0 strips Red x 2 all models Yellow x 10 Yellow x 9 Yellow x 9 30 mile h IL00009 S I S S y m b o l U S...

Page 8: ...45 is illustrated however label locations are similar for all models unless otherwise indicated Good safety practice requires that you familiarize yourself with the label and the safety message it is...

Page 9: ...usted potential collision exists if the rail drops suddenly and could result in death or serious injury Caution Moving parts present a potential pinch hazard and could result in a serious injury Use c...

Page 10: ...9 2 Top Rail Mount All 20 2 Top Rail Upright Adjustment Assy All 21 2 Moveable Ratchet Mount Assembly All 22 2 Shoe Tube Cradle Assembly All 23 2 CHCUS Lower Shoe Assembly All 24 2 Ratchet Inner Brack...

Page 11: ...ail 36 4 X 6 X 188 HSS Bridged Split CHC36 29 1 TOP RAIL 26 4 X 4 X 188 HSS CHC25 30 1 CHC Complete Front Axle All 31 1 CHC Complete Rear Axle All 32 1 CHC Tongue Assembly All 33 2 Top Rail Support Ch...

Page 12: ...ardware in an accessible place work bench etc STEP 1 Reach Bottom Rail 1 Set the axle assemblies up on wheel stands ensure they are secure from unexpected movement during assembly 2 Front axle Insert...

Page 13: ...e left side of the tongue bracket insert the hex bolt 2 Thread the locking nut onto the bolt and tighten until the bolt is snug against the plates 3 Do not over tighten Safety Chain 1 Attach the safet...

Page 14: ...annel to the left cast bushings on top of axles and to the top hole on vertical adjuster brackets 3 Insert 5 8 x 6 hex bolt thread the locking nut onto the bolt and tighten until the bolt is snug agai...

Page 15: ...Final adjustments are covered in the owners manual 30 mile h IL00009 S I S S y m b o l U S m o d e l s o n l y Slow Moving Vehicle Sign SMV 1 Attach the SMV bracket to the top rail with the u bolt an...

Page 16: ...Strap 1 Mount the cradle to the shoe assembly with two 3 4 x 11 0 shoe heel pins secure with hitch pins 2 Unlatch the quick release mechanism on the universal header pad 3 Set the universal header pad...

Page 17: ...ing end to the mount plate on the tongue with the bolt lock washer and nut Note some models have a dual spring mount plate welded to the tongue Mount the opposite end to the mounting hole in the tongu...

Page 18: ...5 P clamp on the cable and fasten to the side of the top plate take out any cable slack to the light bar Place three 5 P clamps on the cable and space them equally on the rear reach brace fasten with...

Page 19: ...il to desired position lock the handle Universal Pad kit CAUTION Operational Hazard Chock wheels during assembly to prevent unwanted movement SNL00002 CAUTION Operational Hazard Personal Protection Eq...

Page 20: ...t on to the Honey Bee AirFLEX mid paddle supports The adapter allows the Honey Bee s unique design to work with the header pads on Horst header wagons CAUTION Operational Hazard Personal Protection Eq...

Page 21: ...21 HORST WELDING 8082 Rd 129 Listowel ON N4W 3G8 Canada 519 291 4162 1 866 567 4162 Fax 1 519 291 5388 sales horstwelding com www horstwelding com...

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