Cascade 14J Installation Instructions And Periodic Maintenance Download

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6871082-R2

PERIODIC MAINTENANCE

WARNING:

After completing any service

procedure, always test the attachment

through five complete cycles. First test

empty, then test with load to make sure

attachment operates correctly before

returning it to the job.

Daily Inspection

Prior to each shift of truck operation, complete the

following procedures:
• Check for loose or missing bolts, worn or damaged

supply hoses and hydraulic leaks.

• Inspect cylinder rod ends and anchor bars for damage.

The rod end anchors operate with a loose clearance

and require no lubrication.

• Check for equal movement of arms.
• Check decals and nameplate for legibility.

1000-Hour Maintenance

Every time the lift truck is serviced or every 1000 hours

of truck operation, complete the following maintenance

procedures:
• Inspect arm bearings for wear or damage. If bearings

are worn in any area to less than 0.06 in. (1.5 mm)

thickness, replace bearings.

• Check lower mounting hooks for engagement clearance:

Quick-Change Hooks –

0.18 in. (5 mm) Max.

Bolt-on Hooks –

Tight against lower carriage bar.

If adjustment is necessary, refer to Installation Step 6.
• Inspect stabilizer wear tiles for wear and damage.

Replace or repair, as needed.

• Tighten lower hook capscrews:

Bolt-on Hooks, CL II/III –

120 ft.-lbs. (165 Nm)

Quick-Change Hooks, CL II/III –

165 ft.-lbs. (225 Nm)

• Tighten accessible mounting plate capscrews.

Double-torque capscrews by tightening to final torque

value (shown below), loosen 1/2 turn, then retighten.

8J-22J –

200 ft.-lbs (270 Nm)

26J –

384 ft.-lbs (520 Nm)

IMPORTANT:

If any capscrews are found loose,

remove attachment from truck and check all mounting

capscrews for proper torque values.

NOTE:

Refer to the following pages for periodic

maintenance specific to attachments with external

sideshift (page 19) and tipping attachments (page 20).

CC0009.eps

CC0003.eps

Upper Arm

Bearings

Upper Arm

Bearings

Lower Arm

Bearings

Lower Arm

Bearings

Wear Tiles

Wear Tile

Contact Pad Capscrews

Pivot Block

Capscrews

Wear Shoe

Capscrews

Cylinder

Anchor

Joint

Standard (Shimmed) Design

RH Side

Flexible (ADJUSTA-BLOCK) Design

RH Side

Cylinder

Anchor

Joint

GENERAL

Summary of Contents for 14J

Page 1: ...rporation Cascade is a Registered Trademark of Cascade Corporation NSTALLATION INSTRUCTIONS I and PERIODIC MAINTENANCE J Series Carton Clamps White Goods Clamps and Tipping Carton Clamps Manual Number 6871082 R2 ...

Page 2: ...d Troubleshooting 12 Adjusting Pad Camber Standard Shimmed Design 14 Flexible Adjusta Block Design 16 Periodic Maintenance General 18 Attachments with External Sideshift 20 Tipping Attachments 21 J Series Clamps provide the best performance with one of the hydraulic supply arrangements shown below Refer to Cascade Hose Cable Reel Selection Guide Part No 212199 to select the correct hose reel for t...

Page 3: ...amaged notches Truck Relief Setting see attachment nameplate Low Pressure High Pressure 2245 psi 155 bar 2755 psi 190 bar Recommended 2740 psi 189 bar 3625 psi 250 bar Maximum NOTE The attachment valve has separate pressure relief control for CLAMP and SIDESHIFT functions see Installation Step 11 for adjustment Truck Flow Volume 8J 26J Min Recommended Max SIDESHIFT 1 GPM 4 L min 5 GPM 19 L min 10 ...

Page 4: ... has separate pressure relief control for Clamp and Sideshift functions see Installation Step 11 for adjustment Truck Flow Volume 8J 18J Min Recommended Max SIDESHIFT TIPPING 1 GPM 4 L min 5 GPM 19 L min 10 GPM 38 L min CLAMP 5 GPM 19 L min 12 GPM 45 L min 16 GPM 61 L min Cascade J Series Tipping Carton Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 o...

Page 5: ...tall pin in lower hole Attach overhead hoist A Remove banding If required set the attachment upright on pallet Use chains or straps as necessary B Remove bolt on lower mounting hooks if equipped Tighten capscrews to 165 ft lbs 225 Nm Pin LH Lower Hook NOTE Guides can be reversed to change hook to carriage clearance Refer to lower hook installation Step 6 Guide 0 62 in 16 mm offset on top provides ...

Page 6: ...ck Driver s Views Non Sideshifting Single Internal Hose Reeving Sideshifting Clamp Double Internal Hose Reeving External Sideshifting Clamp Double Hose Reels Sideshifting with Solenoid 6 N 1 Cable Hose Reel Non Sideshifting Single Hose Reels Sideshifting Clamp Double Hose Reels LH CLAMP RH SIDESHIFT Ports EXTERNAL SIDESHIFTER EQUIPPED TIPPING with SOLENOID EQUIPPED Open Sideshift Left Sideshift Ri...

Page 7: ...osition C Engage upper mounting hooks with upper carriage bar Make sure a centering tab or hook tab engages a notch on the carriage bar Refer to the illustration below D Lift the attachment 2 in 5 cm above pallet ITA Class II 0 60 0 66 in 15 17 mm ITA Class III 0 72 0 78 in 18 20 mm Truck Carriage Engage Notch ITA Class II 0 32 0 36 in 8 9 mm ITA Class III 0 39 0 43 in 10 11 mm Centering Tabs Left...

Page 8: ...ce See Step 2 Lower Carriage Bar Slide hook up to engage bar install pin in upper hole locked 0 18 in 5 mm Max Tap tight into position Clearance 0 06 in to 0 18 in 1 5 to 5 mm IMPORTANT Adjust lower hooks for operating clearance Lower Carriage Bar BOLT ON TYPE w EXTERNAL SIDESHIFTING 6 CL3407 eps Connect hoses prepared in Step 3 to attachment Internal Hose Reeving Hydraulic Supply Standard Attachm...

Page 9: ...ch for complete installation procedure Push Button Switch Control Handle and Knob Remove existing knob from auxiliary valve handle Install the new knob using the adapter provided IMPORTANT Avoid interference with other control levers and control surfaces NOTE Secure the cable so it will not be pinched when the handle is actuated 9 Install wiring solenoid equipped units Solenoid Coil User supplied ...

Page 10: ...WARNING Truck control handle and attachment function activation shown here conforms to ANSI ITSDF B56 1 ISO 3691 recommended practices Failure to follow these practices may lead to serious bodily injury or property damage End user dealer and OEMs should review any deviation from the practices for safe operation CL3270 eps CL3270 eps CL3270 eps CL4541 eps SIDESHIFTING WITH TIPPING A Sideshift Left ...

Page 11: ...fitting to the valve gauge G port C From fully open close the arms at normal speed to clamp a rigid load clamp force indicator or fully bottom cylinders Release truck handle and read pressure gauge Compare gauge pressure with valve label pressure D Adjust the CLAMP relief cartridge to correct pressure Open arms to release clamp pressure Turn clockwise CW to increase pressure counterclockwise CCW t...

Page 12: ...on Tester is required for this procedure A Extend the arms to the most common load width Lower the contact pads to just above the floor B Position the tester between the contact pads Adjust the tester s spindle locations to be perpendicular to the contact pad surfaces and to the desired position based on the type of product being handled C Set the truck CLAMP circuit to the approximate pressure fo...

Page 13: ...nge should be flush with the top of the pivot block 5 Position the lever to the top face of the pad extension lock flange 6 Adjust the lock lever to firmly clamp the lock flange to the pivot block when in the lock position 7 Fully lock the lever by positioning the lever in the downward position NOTE The face of the pad extension should be flush with the contact pad surface Shim as required CONTACT...

Page 14: ...r replace Position center of load between pad pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT Check for bent pads straighten or replace Check hydraulics for low supply pressure Add or increase positive camber Contact Cascade Service Re clamp load so bottom edge is even with bottom of pads Check for worn lower surfaces rotate pads 180 and exchange sides or replace 1 2 3 4 1 2 3 ...

Page 15: ...rt with neutral look for creases and adjust camber as required IF LOWER TIER OF LOAD IS CREASED Re clamp load so bottom edge is even with bottom of pads Check for bent pads straighten or replace Check hydraulics for high supply pressure Add or increase negative camber Contact Cascade Service Re clamp load squarely between pads 1 2 3 4 5 CL0093 eps TYPICAL PAD CAMBER FOR HANDLING CARTON CASE LOADS ...

Page 16: ...rce Distribution Tester Method Perform the following steps A Position the tester between the contact pads with the spindles perpendicular to the contact pad surfaces Align the spindles with the contact pad capscrews at 4 in 100 mm above and below the stabilizer top and bottom edges as shown B Clamp on the tester and hold activated for 5 seconds C Note the clamp force percentage of each spindle Add...

Page 17: ...e an equal number of shims on each contact pad Pad camber must be the same on both sides of the attachment for proper load handling CL5078 eps U Shim CL0556 ill 4 4 5 5 5 5 Top Shim Contact Pad Pad Capscrews and Nuts Arm Bottom Shim Stabilizer Middle Shim FOR MINIMUM POSITIVE CAMBER FOR MAXIMUM POSITIVE CAMBER Middle Shim Long Shim One Each 0 06 in 1 6 mm U Shim One Each 2 Places 0 04 in 1 mm Midd...

Page 18: ...d activated for 5 seconds 4 The tester will display clamp force and percentage of clamp force for each spindle location and total clamp force sum of force of the four spindles 5 Clamp force distribution should be within the desired percentages and tolerances If the tolerance difference is greater than allowable tolerance difference the contact pads require pivot block adjustment Continue to Step 6...

Page 19: ...ocation 1 to the desired specification Validate clamp force with tester and adjust as required Adjust force at location 3 to the desired specification Validate clamp force with tester and adjust as required IMPORTANT When adjustments are made in Rows A or C Row B must be adjusted by 1 2 Example 1 If location 2 in row C is increased by 0 08 in 2 mm the location above 2 in row B must be increased by...

Page 20: ... engagement clearance Quick Change Hooks 0 18 in 5 mm Max Bolt on Hooks Tight against lower carriage bar If adjustment is necessary refer to Installation Step 6 Inspect stabilizer wear tiles for wear and damage Replace or repair as needed Tighten lower hook capscrews Bolt on Hooks CL II III 120 ft lbs 165 Nm Quick Change Hooks CL II III 165 ft lbs 225 Nm Tighten accessible mounting plate capscrews...

Page 21: ...tenance After each 4000 hours of truck operation in addition to the 1000 hour maintenance perform the following procedures Due to normal mechanical wear and component service life cylinder seals should be replaced to maintain performance and safe operation Mounting Plate Capscrews Bolt On Lower Mounting Hook Quick Change Lower Mounting Hook Standard Attachments Back Driver s View CC0004 eps GENERA...

Page 22: ...ounting capscrews Socket Capscrews Upper 210 ft lbs 285 Nm Hex Capscrews Lower 173 ft lbs 235 Nm IMPORTANT If any capscrews are found loose remove attachment from truck and check all sideshifter mount capscrews for proper torque values Tighten lower spacer capscrews Double Torque capscrews by tightening to final torque of 200 ft lbs 270 Nm loosen 1 2 turn then retighten In addition to or in place ...

Page 23: ...es Check lower mounting hooks for engagement Hooks should be tight against lower carriage If adjustment is necessary refer to Installation Step 6 Tighten lower hook capscrews to 120 ft lbs 165 Nm Inspect all tipping pivot bushings and pins for wear Replace as needed Tighten tipping eye pin or retainer capscrews to Retainer Capscrew 14 ft lbs 19 Nm Eye Pin Capscrew 28 ft lbs 38 Nm Eye Pin Capscrew ...

Page 24: ...ton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City ...

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