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cascade corporation 20G, Original Instructions Manual

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cascade

corporation

Cascade is a Registered Trademark of Cascade Corporation

NSTALLATION INSTRUCTIONS

I

and PERIODIC MAINTENANCE

G-Series

Non-Revolving Clamps

Includes:

Non-Sideshifting Clamps, 

Sideshifting Clamps,

Fork Positioners,

Independent Arm/Fork Control,

Carton Clamps &

White Goods Clamps

Number  6033701-R9 EN

Original Instructions

Summary of Contents for 20G

Page 1: ...rporation NSTALLATION INSTRUCTIONS I and PERIODIC MAINTENANCE G Series Non Revolving Clamps Includes Non Sideshifting Clamps Sideshifting Clamps Fork Positioners Independent Arm Fork Control Carton Cl...

Page 2: ...cade for any required modifications Recommended Hydraulic Supply 1 Truck Requirements 2 Installation 3 Attachments without Arms 11 Contact Pad Extension Carton Clamps 12 Load Troubleshooting Carton Cl...

Page 3: ...P or FORK POSITION and SIDESHIFT functions should be at least M8 with a minimum internal diameter of 7 mm Non Sideshifting A or B RH or LH THINLINE 2 port hose reel group OR C Mast single internal hos...

Page 4: ...r Recommended 189 bar 250 bar Maximum NOTE The attachment valve has separate pressure relief control see Installation Step 11 for adjustment Truck Flow Volume Min Recommended Max 12G thru 64G 19 L min...

Page 5: ...the nearest Cascade Service Department for assistance Unlock quick change lower mounting hooks A Remove pin and drop hooks into unlocked position B Re install pin in lower hole Attach overhead hoist...

Page 6: ...LAMP or FORK POSITION LH SIDESHIFT Ports RH CLAMP or FORK POSITION Ports Sideshifting Double Internal Hose Reeving Sideshifting Double Hose Reels Open Sideshift Left Sideshift Right LH CLAMP or FORK P...

Page 7: ...ck behind the attachment B Tilt forward and raise carriage into position C Engage upper mounting hooks with upper carriage bar Make sure a centering tab or hook tab engages a notch on the carriage bar...

Page 8: ...bar install pin in upper hole locked 5 mm Max Tap tight into position 1 5 to 5 mm Max IMPORTANT Adjust lower hooks for operating clearance Lower Carriage Bar BOLT ON TYPE w EXTERNAL SIDESHIFTING 6 Tig...

Page 9: ...noid Coil Diode Diode Knob Button Normally Open Control Lever Knob with Pushbutton SIDESHIFT PRESS BUTTON TO CLAMP CL2785 eps AC0898 eps 8 Install solenoid control knob or pushbutton switch solenoid e...

Page 10: ...y adjust relief valve cartridges and or open internal CL line equalization orifice Refer to Step 11 Check for leaks at fittings valve manifold and cylinders Tilt Forward AUXILIARY VALVE FUNCTIONS Tilt...

Page 11: ...n the range shown on the attachment nameplate Low Pressure High Pressure 155 bar 190 bar Rec 189 bar 250 bar Max B Install a 345 bar pressure gauge with a No 4 O ring fitting to the valve TEST port lo...

Page 12: ...mp Supply Adjust Relief Cartridges continued Clamp Relief Adjustment Clamp Force Method Carton Clamp Attachments only A Cascade 4 Point Force Distribution Tester is required for this procedure A Exten...

Page 13: ...d as a base to fabricate custom built arms 1 Fasten the arm bases to the arm bars Tighten the capscrews to the torque values indicated below with a drive extension tool required to clear the arm bar 2...

Page 14: ...sion lock flange should be flush with the top of the pivot block 5 Position the lever to the top face of the pad extension lock flange 6 Adjust the lock lever to firmly clamp the lock flange to the pi...

Page 15: ...ighten or replace Position center of load between pad pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT Check for bent pads straighten or replace Check hydraulics for low supply pres...

Page 16: ...ADS Start with neutral look for creases and adjust camber as required IF LOWER TIER OF LOAD IS CREASED Re clamp load so bottom edge is even with bot tom of pads Check for bent pads straighten or repla...

Page 17: ...E It is not necessary to remove the capscrews and nuts to insert the shims 5 Install shims as required Installing shims at the bottom and middle of the pad to provide positive camber increase clamp fo...

Page 18: ...ep 6 for adjustment CL5053 eps Locking Nut Capscrew Collar 8mm Allen Wrench ADJUSTA BLOCK Assembly 6 Clamp force distribution can be changed at the ADJUSTA BLOCK locations on the right hand contact pa...

Page 19: ...are worn in any area to less than 1 5 mm thickness replace bearings Check lower mounting hooks for engagement clearance Quick Change Hooks 5 mm Max Bolt on Hooks Tight against lower carriage bar If a...

Page 20: ...ews for proper torque values Tighten the following accessible mounting plate and lower spacer capscrews Double torque capscrews by tightening to final torque value loosen 1 2 turn then retighten Mount...

Page 21: ...pscrews are found loose remove attachment from truck and check all mounting capscrews for proper torque values Tighten cylinder rod end anchor capscrews 12G 18G 275 Nm 28G 110 Nm 36G 90 Nm 44G 275 Nm...

Page 22: ...RUCK IS H MARKS VINNU R STINGUR NO MAKSIMALT DRIFTSTRYKK TR MAKSIMUM LETME BASINCI EL IT PRESSIONE MASSIMA DI ESERCIZIO PL MAKSYMALNE CI NIENIE ROBOCZE ZH ES PRESI N DE FUNCIONAMIENTO M XIMA JA PT PRE...

Page 23: ...SKAT T AUTOIEKR V JA TEHNISKO DATU PL KSN TI IR J IEV RO AUTOIEKR V JA UN UZKARES IEK RTAS KOP J CELTSP JA MT IL KAPA IT TAT TRAKK U TAT TAG MIR IMQABBAD MIEG U TISTA TKUN INQAS MILL KAPA IT MURIJA T...

Page 24: ...777 Fax 905 629 7785 Cascade do Brasil Pra a Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L Europe...

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