background image

14

513 01 3103 00

Table 4 – Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit PAD324--60

UNIT

MOTOR SPEED

WIRE

COLOR

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

24

Low

Blue

CFM

754

650

538

429

---

---

---

---

---

Med-Low

Pink

CFM

851

777

675

591

475

---

---

---

---

Medium

1

Red

CFM

941

851

774

684

576

479

---

---

---

Med-High

Orange

CFM

1009

917

840

759

667

577

447

---

---

High

Black

CFM

1241

1167

1111

1036

969

881

818

731

640

30

Low

Blue

CFM

741

638

547

415

---

---

---

---

---

Med-Low

Pink

CFM

973

887

823

733

665

538

451

---

---

Medium

Red

CFM

1088

1023

954

881

800

723

658

563

461

Med-High

1

Orange

CFM

1140

1064

996

915

840

758

687

564

480

High

Black

CFM

1202

1140

1082

1015

961

881

810

732

631

36

Low

Blue

CFM

1234

1168

1093

1021

961

894

825

759

687

Med-Low

Pink

CFM

1290

1223

1154

1090

1027

977

894

828

762

Medium

1

Red

CFM

1354

1290

1226

1158

1102

1046

981

918

843

Med-High

Orange

CFM

1606

1546

1489

1430

1371

1316

1258

1208

1140

High

Black

CFM

1630

1580

1517

1463

1407

1339

1277

1210

1131

42

Low

Blue

CFM

1295

1234

1182

1126

1075

1016

955

898

857

Med-Low

Pink

CFM

1345

1282

1235

1194

1140

1095

1027

974

921

Medium

Red

CFM

1505

1452

1413

1358

1323

1282

1234

1169

1130

Med-High

1

Orange

CFM

1545

1492

1449

1411

1362

1313

1278

1231

1188

High

Black

CFM

1705

1643

1607

1568

1518

1483

1448

1404

1360

48

Low

Blue

CFM

1402

1351

1311

1263

1224

1172

1136

1080

1041

Med-Low

Pink

CFM

1457

1404

1367

1318

1284

1233

1197

1144

1104

Medium

1

Red

CFM

1736

1695

1642

1601

1553

1512

1465

1427

1381

Med-High

Orange

CFM

2149

2111

2062

2026

1980

1945

1905

1864

1793

High

Black

CFM

2344

2306

2259

2203

2141

2070

1991

1902

1803

60

Med-Low

Pink

CFM

1678

1635

1602

1558

1513

1474

1438

1404

1349

Medium

1

Red

CFM

1962

1915

1880

1843

1794

1753

1711

1675

1628

Med-High

Orange

CFM

2131

2088

2065

2013

1982

1941

1888

1860

1785

High

Black

CFM

2461

2409

2339

2286

2192

2140

2062

1968

1874

* Air delivery values are without air filter and are for dry coil (See Table 5 -- PAD3 Wet Coil Pressure Drop table).

1

Factory--shipped cooling speed

Note: Deduct field--supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.
Shaded areas indicate airflows that are not recommended for dehumidification control.

Table 5 – PAD3 Wet Coil Pressure Drop (in. W.C.)

UNIT

SIZE

STANDARD CFM (S.C.F.M)

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

24

0.030

0.037

0.044

0.053

0.063

--

--

--

--

--

--

--

--

--

--

30

--

0.037

0.044

0.053

0.063

0.072

0.081

0.105

--

--

--

--

--

--

--

36

--

--

--

0.055

0.060

0.090

0.100

0.110

0.140

--

--

--

--

--

--

42

--

--

--

--

0.045

0.050

0.060

0.065

0.075

0.080

0.090

0.094

0.110

--

--

48

--

--

--

--

--

--

0.041

0.063

0.085

0.100

0.104

0.110

0.120

0.130

--

60

--

--

--

--

--

--

--

--

--

0.060

0.065

0.072

0.077

0.085

0.100

Table 6 – Wet Coil Air Delivery -- Downflow with 1--in. Filter and Economizer

UNIT SIZE

EXTERNAL STATIC PRESSURE (in. W.C.)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

36

1333

1289

1256

1214

1152

1118

1076

1035

997

950

42

1612

1569

1527

1481

1451

1393

1351

1317

1278

1242

48

2166

2085

2002

1919

1798

1709

1582

1467

1270

988

60

2298

2239

2180

2110

2044

1951

1862

1777

1697

1591

Table 7 – Filter Pressure Drop (in. W.C.)

FILTER SIZE

in. (mm)

CFM

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

20X20X1

(508X508X25)

0.05

0.07

0.08

0.1

0.12

0.13

0.14

0.15

20X24X1

(508X610x25)

.09

.10

.11

.13

.14

.15

.16

24X30X1

(610X762x25)

0.04

0.05

0.06

0.07

0.07

0.08

0.09

0.1

24X36X1

(610X914X25)

0.06

0.07

0.07

0.08

0.09

0.09

0.10

0.11

0.12

0.13

0.14

0.14

Table 8 – Electric Heat Pressure Drop Small Cabinet: 24--36 cfm

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

5kw

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.02

0.04

0.06

0.07

7.5 kw

0.00

0.00

0.00

0.00

0.00

0.00

0.02

0.03

0.05

0.07

0.08

0.09

10 kw

0.00

0.00

0.00

0.00

0.00

0.02

0.04

0.06

0.07

0.09

0.10

0.11

15 kw

0.00

0.00

0.00

0.02

0.04

0.06

0.08

0.10

0.12

0.14

0.16

0.18

20 kw

0.00

0.00

0.02

0.04

0.06

0.08

0.09

0.11

0.13

0.15

0.17

0.19

Electric Heat Pressure Drop (in. W.C.) Large Cabinet 42--60 cfm

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

2400

2500

5kw

0.00

0.00

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

7.5 kw

0.00

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.13

10 kw

0.00

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.13

15 kw

0.00

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.13

0.14

0.15

20 kw

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.13

0.14

0.15

0.16

Summary of Contents for PAD324

Page 1: ...roduct Labeling Signal words are used in combination with colors and or pictures or product labels SAFETY CONSIDERATIONS 2 RECEIVING AND INSTALLATION 2 Step 1 Check Equipment 2 Step 2 Provide Unit Support 2 Step 3 Provide Clearances 3 Step 4 Field Fabricate Ductwork 3 Step 5 Rig and Place Unit 3 Step 6 Provide for Condensate Disposal 7 Step 7 Install Duct Connections 7 Step 8 Install Electrical Co...

Page 2: ...ns require that you do not vent refrigerant into the atmosphere Recover during system repair or final unit disposal WARNING CUT HAZARD Failure to follow this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp sheet metal parts and screws Although special care is taken to reduce sharp edges to a minimum be extreme...

Page 3: ... unit For horizontal applications unit is provided with flanges on the horizontal openings All ductwork should be secured to the flanges Insulate and weatherproof all external ductwork joints and roof openings with counter flashing and mastic in accordance with applicable codes Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier If a plenum return is use...

Page 4: ... 1 16 13 16 427 0 36 208 230 1 60 208 230 3 60 283 128 3 46 1172 20 1 2 520 7 15 3 4 400 1 17 431 8 460 3 60 297 134 6 46 1172 20 1 2 520 7 15 3 4 400 1 17 431 8 UNIT Voltage Corner Weight LB KG 1 2 3 4 24 208 230 54 4 24 7 43 5 19 7 65 2 29 6 108 7 49 3 30 208 230 55 4 25 1 44 3 20 1 66 4 30 2 110 7 50 3 36 208 230 56 6 25 7 45 2 20 5 67 9 30 8 113 1 51 3 460 56 6 25 7 45 2 20 5 76 9 34 9 118 1 5...

Page 5: ...1187 20 1 4 514 4 17 1 2 444 5 17 3 8 441 60 208 230 1 60 208 230 3 60 397 180 2 46 3 4 1187 20 1 4 514 4 17 1 2 444 5 17 5 8 448 460 3 60 411 186 5 46 3 4 1187 20 1 4 514 4 17 1 2 444 5 17 5 8 448 UNIT Voltage Corner Weight LB KG 1 2 3 4 42 208 230 73 8 33 5 59 1 26 8 88 6 40 2 147 7 67 1 460 73 8 33 5 59 1 26 8 97 6 44 3 1527 69 3 48 208 230 75 0 34 1 60 0 27 3 90 1 40 9 150 1 68 1 460 75 0 34 1...

Page 6: ...UMBER A IN mm B small base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 CPRFCURB011A00 14 356 Large CPRFCURB012A00 11 279 14 356 43 9 1116 42 2 1072 CPRFCURB013A00 14 356 Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units The...

Page 7: ...terials are rated to hold the weight of the unit See Fig 7 3 Attach a clevis of sufficient strength in the middle of the straps Adjust the clevis location to ensure unit is lifted level with the ground After the unit is placed on the roof curb or mounting pad remove the top skid Step 6 Provide for Condensate Disposal NOTE When installing condensate drain connection be sure to comply with local cod...

Page 8: ...or maintenance operations on the system turn off main power to unit and install lockout tag WARNING 1 Open all electrical disconnects and install lockout tag before starting any service work 2 Remove horizontal metal ductcovers to access vertical downflow discharge duct knockouts in unit basepan See Fig 9 3 To remove downflow return and supply knockout covers break front and right side connecting ...

Page 9: ...to the line side of the contactor 4 Connect field L1 to black wire on connection 11 of the compressor contactor 5 Connect field wire L2 to yellow wire on connection 23 of the compressor contactor Three phase units 1 Run the high voltage L1 L2 L3 and ground lead into the control box 2 Connect ground lead to chassis ground connection 3 Locate the black and yellow wires connected to the line side of ...

Page 10: ...1 21 11 9 1 21 15 4 1 21 13 6 1 21 15 5 2 21 15 5 OUTDOOR FAN Nominal Cfm Diameter in Diameter mm Motor Hp Rpm 2800 24 610 1 5 810 3000 24 610 1 5 810 3200 24 610 1 5 810 3600 26 660 1 5 810 4000 26 660 1 5 810 3200 26 660 1 5 810 INDOOR COIL Rows Fins in Face Area sq ft 2 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 5 7 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 800...

Page 11: ...refrigerant vapor to system and leak test unit 4 Recover refrigerant from system and evacuate to 500 microns if no additional leaks are found 5 Charge unit with R 410A refrigerant using an accurate scale Refer to unit rating plate for required charge Step 2 Start Up Cooling Section And Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do n...

Page 12: ...cation feature not used To change cooling speed 1 Remove the vinyl cap off of the desired speed tap wire Refer to Table 3 for color coding Add the wet coil pressure drop in Table 5 to the system static to determine the correct cooling airflow speed in Table 4 that will deliver the nominal cooling airflow as listed in Table 1 for each size 2 Remove the current speed tap wire from the LOW terminal o...

Page 13: ...ging blower speed WARNING Continuous Fan Operation When the DEHUM feature is not used the continuous fan speed will be the same as cooling fan speed When the DEHUM feature is used the continuous fan will operate on IFB LOW speed when the DH control lead is not energized or IFB HIGH speed when the DH lead is energized See Figure 11 COOLING SEQUENCE OF OPERATION With the room thermostat SYSTEM switc...

Page 14: ...tic pressure available for ducting Shaded areas indicate airflows that are not recommended for dehumidification control Table 5 PAD3 Wet Coil Pressure Drop in W C UNIT SIZE STANDARD CFM S C F M 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 24 0 030 0 037 0 044 0 053 0 063 30 0 037 0 044 0 053 0 063 0 072 0 081 0 105 36 0 055 0 060 0 090 0 100 0 110 0 140 42 0 045 0 050 0 0...

Page 15: ...TION OF SPEED TAPS MA WHEN USING FIELD INSTALLED CONSULT INSTALLATION INSTRU DETERMINE CORRECT SPEED TAP 6 DO NOT DISCONNECT PLUG UND 7 THIS FUSE IS MANUFACTURED B 8 UNIT FACTORY SHIPPED IN STD ACCESSSORY ELECTRIC HEAT HR1 5 KW HR1 2 10 KW HR1 2 3 15 KW HR1 2 3 4 20 KW HR3 HR2 HR4 1 3 HR1 1 3 BRN BRN BRN BRN BRN RED BLK YEL FIELD SUPPLY POWER UNIT ONLY MAXIMUM WIRE SIZE 2 AWG 1 1 OFM COMPRESSOR PL...

Page 16: ...L C G Y BLK RED BRN YEL GRN WHT VIO P1 7 P1 5 P1 6 P1 4 P1 3 P1 2 P1 1 P2 4 P2 3 P2 2 P2 1 C C1 C2 HR1 HR4 HR2 HR3 BRN BRN BRN BRN WHT VIO PNK GRY 2 5 4 3 1 BLU PNK RED BLK G Y HIGH C P4 4 P4 3 P4 2 P4 1 P4 5 IFB RED 24VAC IF USED ACCESSORY ELECTRIC HEAT G Y RED BRN WHT VIO PNK GRY R C Y G W2 W3 Y YEL ORN SEE NOTE 4 50VL500269 DANGER ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING BLU C ...

Page 17: ...DISCONNECT PLUG UNDER LOAD I 7 THIS FUSE IS MANUFACTURED BY LITTELFUSE P N 257003 8 DEHUM FEATURE CANNOT BE USED WHEN ECONOMIZER IS INSTALLED UNIT FACTORY SHIPPED IN STD MODE HR3 HR2 HR4 HR1 BRN BRN BRN BRN BRN RED BLK YEL FIELD SUPPLY POWER UNIT ONLY MAXIMUM WIRE SIZE 2 AWG 1 1 SCHEMATIC 230 3 60 OFM COMPRESSOR PLUG EQUIP_GND 1 1 1 1 1 WHT VIO PNK GRY BRN WHT VIO PNK GRY BRN BRN IFB 24V SPLICE DI...

Page 18: ...2 4 P2 3 P2 2 P2 1 HR1 HR4 HR2 HR3 BRN BRN BRN BRN WHT VIO PNK GRY 2 5 4 3 1 BLU PNK RED BLK HIGH P4 4 P4 3 P4 2 P4 1 P4 5 IFB RED 24VAC IF USED ACCESSORY ELECTRIC HEAT G Y RED BRN WHT VIO PNK GRY R C Y1 G W2 W3 50VL500270 YEL L2 DANGER ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING TRAN BRN C C2 Y C 13 FUSE 3A BRN C SEE NOTE 7 3 5 6 4 2 8 7 ECON HARNESS GRY Y2 YEL RED BLK PNK BLU PNK B...

Page 19: ...R LOAD I 7 THIS FUSE IS MANUFACTURED BY LITTELFUSE P N 257003 8 THESE FUSES ARE MANUFACTURED BY COOPER BUSSMAN P N FNQ R 5 9 DEHUM FEATURE CANNOT BE USED WHEN ECONOMIZER IS INSTALLED UNIT FACTORY SHIPPED IN STD MODE ACCESSSORY ELECTRIC HEAT HR1 5 KW HR1 2 10 KW HR1 2 3 15 KW HR1 2 3 4 20 KW HR3 HR2 HR4 1 3 HR1 1 3 BRN BRN BRN BRN BRN RED BLK YEL FIELD SUPPLY POWER UNIT ONLY MAXIMUM WIRE SIZE 2 AWG...

Page 20: ...P2 1 HR1 HR4 HR2 HR3 BRN BRN BRN BRN WHT VIO PNK GRY 2 5 4 3 1 BLU PNK RED BLK G Y HIGH C P4 4 P4 3 P4 2 P4 1 P4 5 IFB RED 24VAC IF USED ACCESSORY ELECTRIC HEAT G Y RED BRN WHT VIO PNK GRY R C Y1 G W2 W3 50VL500271 YEL L2 ORN SEE NOTE 4 DANGER ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING TRAN BRN C C2 Y C 13 FUSE 3A BRN C BRN SEE NOTE 7 C1 3 5 6 4 2 8 7 ECON HARNESS VIO Y2 YEL RED BLK...

Page 21: ...21 513 01 3103 00 Fig 18 Cooling Charging Chart ...

Page 22: ...e dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice during each cooling season and twice during the heating season or whenever the filter becomes clogged with dust and lint INDOOR BLOWER AND MOTOR NOTE All motors are pre lubricated Do not attempt ...

Page 23: ...ser fan free from all obstructions to ensure proper cooling operation Never place articles on top of the unit CAUTION 1 Remove 6 screws holding condenser grille and motor to top cover 2 Turn motor grille assembly upside down on top cover to expose the fan blade 3 Inspect the fan blades for cracks or bends 4 If fan needs to be removed loosen the setscrew and slide the fan off the motor shaft 5 When...

Page 24: ...ondenser air recirculation To check switch 1 Turn off all power to unit 2 Disconnect leads on switch 3 Apply ohmmeter leads across switch You should have continuity on a good switch COPELAND SCROLL COMPRESSOR R 410A REFRIGER ANT The compressor used in this product is specifically designed to operate with R 410A refrigerant and cannot be interchanged The compressor is an electrical as well as mecha...

Page 25: ...Refer to the Troubleshooting Chart Table 9 for troubleshooting information START UP CHECKLIST Use the Start Up Checklist at the back of this manual AIR CONDITIONER WITH R 410A QUICK REFERENCE GUIDE R 410A refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A refrigerant cylinders are r...

Page 26: ...ate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Re...

Page 27: ...S CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB PRESSURES REFRIGERANT SUCT...

Reviews: