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PA4G: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

14

interface board (IFB). Verify that static pressure is in the acceptable

range for the speed tap to be used for dehumidification cooling.

7. Use any spare vinyl plugs to cap any unused speed tap wires.

A09059

Fig. 11 – Interface Fan Board (IFB)

Single Speed Cooling with Higher Electric Heat Speed

This unit can also be configured to operate with single speed cooling and

a higher speed for an accessory electric heater.

1. Using 

Fig. 11

, move the two pin DEHUM jumper from the “STD”

position to the “DEHUM” position.

2. See 

Table 2

 for minimum airflow for electric heat operation. Add

electric heater and filter pressure drop to duct system static pressure

to determine total external static pressure.

3. Select  speed  tap  from 

Table 5

  that  will  achieve  required  airflow

from 

Table 2

.

4. Remove the vinyl cap off of the desired speed tap wire (Refer to

Table 3

 for color coding).

5. Connect the desired speed tap wire to the “HIGH” terminal on the

interface fan board (IFB).

– 

Continuous Fan Operation

When the DEHUM feature is not used, the continuous fan speed will be

the same as cooling fan speed. When the DEHUM feature is used, the

continuous fan will operate on IFB “LOW” speed when the DH control

lead  is  not  energized,  or  IFB  “HIGH”  speed  when  the  DH  lead  is

energized (see 

Fig. 11

).

Cooling Sequence of Operation

With the room thermostat SYSTEM switch in the COOL position and

the FAN switch in the AUTO position, the cooling sequence of operation

is as follows:
When the  room temperature  rises  to a point  that  is slightly above the

cooling control setting of the thermostat, the thermostat completes the

circuit  between  thermostat  terminal  R  to  terminals  Y  and  G.  These

completed  circuits  through  the  thermostat  connect  contactor  coil  (C)

(through unit wire Y) and time delay relay (TDR) (through unit wire G)

across the 24-V secondary of transformer (TRAN).
The  normally  open  contacts  of  energized  contactor  (C)  close  and

complete the  circuit through  compressor  motor (COMP)  to  condenser

(outdoor) fan motor (OFM). Both motors start instantly.
A  set  of  normally  open  contacts  on  the  interface  fan  board  (IFB)  are

closed which energizes a circuit to the indoor fan motor (IFB).

NOTE: 

 Once the compressor has started and then has stopped, it should

not be started again until 5 minutes have elapsed.
The cooling cycle remains on until the room temperature drops to a point

that is slightly below the cooling control setting of the room thermostat.

At  this  point,  the  thermostat  breaks  the  circuit  between  thermostat

terminal  R  to  terminals  Y  and  G.  These  open  circuits  deenergize

contactor coil C and IFB. The condenser and compressor motors stop.

After a 90-second delay, the blower motor stops. The unit is in a standby

condition, waiting for the next call for cooling from the room thermostat.

CAUTION

!

 UNIT OPERATION HAZARD

Failure to follow this caution may result in unit component damage or

improper operation.
To use this  mode, a speed connection must be made  on the “HIGH”

terminal that meets or exceeds the minimum airflow found in 

Table 2

.

HIGH

LOW

COM

QC5

QC4

QC3

KZ

KL

07

09

08

0L0

ALO

R13 C8

R11

Q1

Q3

D2

AL2

DCR

QCR

QC1

C

RL

01

G1

G2

Z1

A7

R9

AB A15

C4

C9

C0

QIL

Z2

06

04

U1

C3

R4

RL4

JWZ

C7

D5

D3

R3 R5

R6

R2

JW5

QCB

Y

R

W2 Y

C

W3 W3 W2 W2 C

JW4

P2

JW3

P4

P1

W2

W3

Y2

Y1

Y

DH

G

C

R

SSTZ-8

P3

SDL

24V

AC/R

3AMP

CDM/C

F1

STD

DEHUM

Table 3 – Color Coding for Indoor Fan Motor Leads

Black = High Speed

Orange = Med-High Speed

Red = Med Speed

Pink = Med-Low Speed

Blue = Low Speed

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect electrical power to the unit and install lockout tag before

changing blower speed.

Summary of Contents for PA4G

Page 1: ...manuals be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor...

Page 2: ...ion cant strips roofing and flashing Ductwork must be attached to curb IMPORTANT The gasketing of the unit to the roof curb is critical for a water tight seal Install gasketing material supplied with the roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 35 mm See Fig 4 This is necessary for unit drain to function p...

Page 3: ...PA4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 3 A221496 Fig 2 24 30 Unit Dimensions ...

Page 4: ...PA4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A221497 Fig 3 36 48 Unit Dimensions ...

Page 5: ...E CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm Part Number CPRCURB011B00 can be used on both small and large basepan units The cross supports must be located based on whether the unit is a small basepan or a large basepan C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Smallor Large CPRFCURB011B00 14 356 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 Large...

Page 6: ...rk joints and roof openings with counter flashing and mastic in accordance with applicable codes Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier If a plenum return is used on a vertical unit the return should be ducted through the roof deck to comply with applicable fire codes See unit rating plate for any required clearances around ductwork Cabinet ...

Page 7: ...er drainage Make sure that the outlet of the trap is at least 1 in 25 mm lower than the drain pan condensate connection to prevent the pan from overflowing See Fig 8 When using a gravel apron make sure it slopes away from the unit Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap Do not undersize the tube Pitch the ...

Page 8: ...es Adhere to the following criteria when selecting sizing and installing the duct system 1 Units are shipped for side shot installation 2 Select and size ductwork supply air registers and return air grilles according to American Society of Heating Refrigeration and Air Conditioning Engineers ASHRAE recommendations 3 Use flexible transition between rigid ductwork and unit to prevent transmission of...

Page 9: ...d more than 100 ft 30 5 m from the unit as measured along the control voltage wires use no 16 AWG color coded insulated 35 C minimum wires Standard Connection Locate the seven eight for 3 phase low voltage thermostat leads in 24 volt splice box A gray wire is standard on 3 phase units for connection to an economizer See Fig 10 for connection diagram Run the low voltage leads from the thermostat th...

Page 10: ...ions If the electric heater 24V wires do not have a matching plug cut the 24V wires from the unit receptacle strip the ends and wire nut together to match the schematic connections Factory wires are provided for electric heat staging W1 and W2 W2 and W3 on IFB If room thermostat has only one stage of supplemental heat connect white and violet wires shown in Fig 10 to second stage heat field wire S...

Page 11: ...6 INDOOR BLOWER Nominal Cooling Airflow Cfm Size in Size mm Motor HP RPM 750 10x10 254x254 1 2 1050 950 10x10 254x254 1 2 1050 1150 11x10 279 4x254 1 2 1000 1350 11x10 279 4x254 3 4 1075 1600 11x10 279 4x254 1 0 1075 1750 11x10 279 4x254 1 0 1040 HIGH PRESSURE SWITCH psig Cut out Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRESSURE SWITCH psig cut out Reset auto N A RETURN AIR FILTERS Throwaway Si...

Page 12: ...start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts down after 90 second fan time delay expires IMPORTANT Three phase scroll compressors are direction oriented Unit must be checked to ensure proper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 p...

Page 13: ...coding on the indoor fan motor leads see Table 3 The additional 4 speed tap wires are shipped loose with vinyl caps and are located in the control box near the interface fan board IFB See Fig 11 Single Cooling Fan Speed Set up Dehumidification feature not used To change cooling speed 1 Remove the vinyl cap off of the desired speed tap wire Refer to Table 3 for color coding Add the wet coil pressur...

Page 14: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and time delay relay TDR through unit wire G across the 24 V secondary of transformer TRAN The normally open contacts of energized contactor C close and complete the circuit through compressor motor COMP to condenser outdoor fan motor OFM Both motors start instantly A set of normally open contacts on ...

Page 15: ...0 11 0 11 0 11 Med Low Pink CFM 817 744 673 597 516 431 325 190 BHP 0 14 0 15 0 15 0 16 0 17 0 17 0 18 0 18 Medium Red CFM 1159 1104 1045 990 937 878 821 759 693 618 BHP 0 31 0 32 0 33 0 33 0 34 0 35 0 36 0 37 0 37 0 38 Med High Orange CFM 1201 1147 1095 1037 987 934 877 818 755 671 BHP 0 34 0 35 0 36 0 37 0 37 0 38 0 39 0 40 0 41 0 40 High Black CFM 1291 1236 1181 1131 1080 1033 978 909 792 661 B...

Page 16: ...6 0 06 0 07 0 07 0 08 0 08 0 09 Med Low Pink CFM 1437 1395 1351 1307 1265 1221 1176 1132 1084 1039 BHP 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 Medium Red CFM 1771 1735 1699 1664 1627 1592 1557 1522 1486 1450 BHP 0 51 0 52 0 53 0 55 0 56 0 57 0 58 0 59 0 61 0 62 Med High Orange CFM 1928 1897 1862 1830 1796 1764 1732 1698 1620 1512 BHP 0 64 0 65 0 67 0 68 0 69 0 71 0 72 0 73 0 71 0 66 High...

Page 17: ...FM 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 600 1400CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 0 03 0 05 0 06 0 08 0 10 0 11 0 13 0 14 0 16 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 0 07 0 08 0 09 0 09 0 10 0 11 0 12 1100 2200 CFM 16x24x1 18x24x1 406x610x25 457x610x25 3 0 4 0 5 0 0 02 0 02 0 03 0 03 0 04 0 06 0 08 0 10 0 11 0 13 0 14 0 1...

Page 18: ...G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 18 A221589 Fig 12 Connection Wiring Diagram 208 230 1 60 ...

Page 19: ...A4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A221590 Fig 13 Ladder Wiring Diagram 208 230 1 60 ...

Page 20: ...G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A221587 Fig 14 Connection Wiring Diagram 208 230 3 60 ...

Page 21: ...A4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 21 A221588 Fig 15 Ladder Wiring Diagram 208 230 3 60 ...

Page 22: ...A4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 22 A221585 Fig 16 Connection Wiring Diagram 460 3 60 ...

Page 23: ...PA4G Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 23 A221586 Fig 17 Ladder Wiring Diagram 460 3 60 ...

Page 24: ...tions 24 Superheat charging table is derived from optimum performance point 95_F 35_C outdoor ambient and 80_F 27_C dry bulb 67_F 19_C wet bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 Fig 18 Cooling Charging Chart ...

Page 25: ...n in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscrew s that secures wheel to motor shaft remove screws that secure motor mount brackets to housing and slide motor and motor mount out of housing 2 Remove and clean blower wheel as follows a Ensure proper reassembly by marking wheel orientation b Lift w...

Page 26: ...in trough with clear water Do not splash water on the insulation motor wiring or air filter s If the drain trough is restricted clear it with a plumbers snake or similar probe device Outdoor Fan 1 Remove 6 screws holding condenser grille and motor to top cover 2 Turn motor grille assembly upside down on top cover to expose the fan blade 3 Inspect the fan blades for cracks or bends 4 If fan needs t...

Page 27: ... pressure It opens at 650 psig 31 1 kPa High pressure may be caused by a dirty condenser coil failed fan motor or condenser air recirculation To check switch 1 Turn off all power to unit 2 Disconnect leads on switch 3 Apply ohmmeter leads across switch You should have continuity on a good switch Compressor R 410A Refrigerant The compressor used in this product is specifically designed to operate w...

Page 28: ...device coil accumulator or reversing valve Synthetic Roof Precautionary Procedure 1 Cover extended roof working area with an impermeable polyethylene plastic drip cloth or tarp Cover an approximate 10 x 10 ft 3 x 3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills prevent run offs and protect drop cloth from tears caused by tools or com...

Page 29: ...erant evacuate system and recharge to capacities shown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restrict...

Page 30: ...TS PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS INSPECT TUBING III START UP ELECTRICAL SUPPLY VOLTAGE_______________________________________ COMPRESSOR AMPS ___________...

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