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Immersion Temperature Sensors 

 

Installation and Operation

 

Specifications subject to change without notice.

 

5 of 7

 

Catalog No. 11-808-632-01

 

 

 

 

#20907 – 

2/20/19

 

 

Thermowell Installation (continued…) 

 

 

Pipes less than 3 inches in diameter

 

 

T- Mount

 

Figure 7 shows how a 2” tee and a ½” to 2” bushing 
allows a 2” thermowelll to measure the temperature of the 
contents of a 2” water pipe. 
 
Be sure to use a thread sealant on the outside threads of 
the thermowell. 
 
 
 
 
 
 
 
 

Corner  Mount

 

Figure 8 shows how a pipe tee can be used in an elbow 
application. A 2” tee and a ½” to 2” bushing allows a 4” 
thermowell to measure the temperature of the contents of 
a 2” water pipe. 

NOTE

  Temperatures in pipes as small as 1-1/4” may be 

measured by this method. In small pipes, the diameter of 
the thermowell may become a significant obstruction, so 
be sure to check for proper flow rates after installation is 
complete. 

 

 
 
 
 
 
 
 
 
 
 
 

Figure 7: 

Typical T-Mount

 

 
 
 
 
 
 
 
 
 
 
 
 

Figure 8: 

Typical Corner Mount 

 

Immersion Sensor Installation 

 

 

 

Immersion probes come with a plastic fitting that 
screws into the threads of the thermowell.  

Pull the immersion probe away from the plastic fitting 
until the probe is fullly extended. Insert the probe into 
the thermowell until the plastic fittings come into contact 
with the threads in the thermowell. Hand tighten the 
immersion sensor snugly into the thermowell without 
too much torque. The temperature probe slides back 
into the enclosure as the sensor contacts the end of the 
thermowell.

 

Make sure that the tip of the immersion sensor probe is 
in good contact with the bottom of the thermowell by 
pushing on the flaired end of the probe until the tip 
bottoms out in the thermowell.

 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

Figure 9: 

Immersion Sensor Before Insertion

 

* As the immersion sensor is hand-threaded into the thermowell, the flair end of the 
probe will be pushed into the enclosure as the probe tip bottoms out in the 
thermowell. The probe can slide up to 1.6”. The Junction Box enclosure is shown 
above but the process is the same for the other enclosure styles.

 

 
 

 

 

 

 
 

 

T-pipe fitting

 

Reducer

 

1/2 inch NPT

 

T-pipe fitting

 

Reducer

 

1/2 inch NPT

 

Length Per Order

 

*Sensor Slides

 

1. 

Pull Sensor to 

Extend Fully

 

2. 

Insert

 

3. 

Hand Tighten

 

Summary of Contents for NSB-10K-2-I-2-BB2

Page 1: ...mersion Standard Part s NSB 10K 2 I 2 2 probe no thermowell NSB 10K 2 I 4 4 probe no thermowell NSB 10K 2 I 8 8 probe no thermowell NSB 10K 2 I 2 M304 2 probe 304 SS thermowell NSB 10K 2 I 4 M304 4 probe 304 SS thermowell NSB 10K 2 I 8 M304 8 probe 304 SS thermowell Figure 1 BB2 Box Immersion Part s NSB 10K 2 I 2 BB2 2 probe no thermowell NSB 10K 2 I 4 BB2 4 probe no thermowell NSB 10K 2 I 8 BB2 8...

Page 2: ... Box NEMA 4X IP66 BB4 Box IP10 IP44 with Knockout Plug in the open port Enclosure Materials J Box JB Galvanized steel UL94H B BB2 Box Polycarbonate UL94V 0 UV rated BB4 Box Polycarbonate Nylon UL94V 0 Ambient Encl 0 to 100 RH Non condensing BB2 BB4 Boxes 40ºF to 185ºF 40º to 85ºC J Box No Box 40ºF to 212ºF 40º to 100ºC Agency RoHS CE JIS C1604 1989 Thermistors are CEcompliant Thermowells Thermowel...

Page 3: ...le 2 and Table 3 were developed to insure that there will be no thermowell failures due to application stresses Thermowell failures in most cases are not due to the effects of pressure or temperature on the well The calculations necessary to provide adequate strength under given conditions are familiar enough to permit proper choice of wall thickness and material The values shown in Table 2 are co...

Page 4: ...such as Teflon tape or pipe dope is applied to the NPT threads of the thermowell The thermowell is then inserted into the Threadolet and tightened Figure 6 shows a 4 thermowell and 4 immersion sensor probe installed in a 12 pipe In a properly insulated pipe with liquid or steam the temperature is essentially the same across the entire cross section of the pipe Usually thermowells are sized to exte...

Page 5: ...me with a plastic fitting that screws into the threads of the thermowell Pull the immersion probe away from the plastic fitting until the probe is fullly extended Insert the probe into the thermowell until the plastic fittings come into contact with the threads in the thermowell Hand tighten the immersion sensor snugly into the thermowell without too much torque The temperature probe slides back i...

Page 6: ... Before Insertion Figure 12 BB2 Sensor Before Insertion Figure 13 Standard J Box Before Insertion As the box is hand screwed the probe will push into the box as the probe tip bottoms out in the well The probe can slide up to 1 6 inches Per order Sensor slides 1 Pull sensor to extend fully 2 Insert 3 Hand tighten Per order Sensor slides Per order Sensor slides 1 Pull sensor to extend fully 2 Insert...

Page 7: ...e conduit as high or low voltage AC power wiring Tests show that inaccurate signal levels are possible when AC power wiring is present in the same conduit as the sensor wires Diagnostics Problems Controller reports higher or lower than actual temperature Possible Solutions Confirm the input is set up correctly in the front end software Check wiring for proper termination and continuity shorted or ...

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