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Immersion Temperature Sensors 

 

Installation and Operation

 

Specifications subject to change without notice.

 

4 of 7

 

Catalog No. 11-808-632-01

 

 

 

 

6.5” Overall 
Probe Length

 

2” Thick

 

Pipe Insulation

 

 

1/2” Thick 
Pipe Wall 
(Schedule 80)

 

Threadolet

 

4” Thermowell 

Insertion Length

 

Weld

 

 
#20907 – 

2/20/19

 

 

Thermowells (continued…) 

 

 

Table 3: Pipe Insertion Recommendations using Carrier Thermowells

 

 

 

 

 

 

 

 

 

 

 

 
 
 
  
 
 

Thermowell Installation 

 

 

To install a thermowell, a pipe fitter typically drills a 
¾-inch hole into the pipe where the thermowell is  
needed. A customer-provided fitting, called a  
Threadolet or Weldolet, is welded to the pipe over  
the hole. The Threadolet has a ½” NPT thread in the  
center. Thread sealant such as Teflon tape or pipe  
dope is applied to the ½” NPT threads of the  
thermowell. The thermowell is then inserted into the  
Threadolet and tightened.

 

Figure 6 shows a 4” thermowell and 4” immersion  
sensor probe installed in a 12” pipe. In a properly 
insulated pipe with liquid or steam, the temperature is 
essentially the same across the entire cross-section of the 
pipe.Usually thermowells are sized to extend to the center 
of the pipe; however, shorter thermowells will give proper 
temperature readings if properly installed. The shorter 
thermowells are used in pipes with high flow velocities.

 

Since the wall thickness of the pipe commonly used  
for HVAC plumbing is ½-inch, the thermowell sticks  
four inches into the pipe. The four-inch distance is  
from the inside surface of the pipe to the end of the  
thermowell.

 

 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 

Figure 6: 

Typical Immersion Probe Installed in a Thermowell

 

Summary of Contents for NSB-10K-2-I-2-BB2

Page 1: ...mersion Standard Part s NSB 10K 2 I 2 2 probe no thermowell NSB 10K 2 I 4 4 probe no thermowell NSB 10K 2 I 8 8 probe no thermowell NSB 10K 2 I 2 M304 2 probe 304 SS thermowell NSB 10K 2 I 4 M304 4 probe 304 SS thermowell NSB 10K 2 I 8 M304 8 probe 304 SS thermowell Figure 1 BB2 Box Immersion Part s NSB 10K 2 I 2 BB2 2 probe no thermowell NSB 10K 2 I 4 BB2 4 probe no thermowell NSB 10K 2 I 8 BB2 8...

Page 2: ... Box NEMA 4X IP66 BB4 Box IP10 IP44 with Knockout Plug in the open port Enclosure Materials J Box JB Galvanized steel UL94H B BB2 Box Polycarbonate UL94V 0 UV rated BB4 Box Polycarbonate Nylon UL94V 0 Ambient Encl 0 to 100 RH Non condensing BB2 BB4 Boxes 40ºF to 185ºF 40º to 85ºC J Box No Box 40ºF to 212ºF 40º to 100ºC Agency RoHS CE JIS C1604 1989 Thermistors are CEcompliant Thermowells Thermowel...

Page 3: ...le 2 and Table 3 were developed to insure that there will be no thermowell failures due to application stresses Thermowell failures in most cases are not due to the effects of pressure or temperature on the well The calculations necessary to provide adequate strength under given conditions are familiar enough to permit proper choice of wall thickness and material The values shown in Table 2 are co...

Page 4: ...such as Teflon tape or pipe dope is applied to the NPT threads of the thermowell The thermowell is then inserted into the Threadolet and tightened Figure 6 shows a 4 thermowell and 4 immersion sensor probe installed in a 12 pipe In a properly insulated pipe with liquid or steam the temperature is essentially the same across the entire cross section of the pipe Usually thermowells are sized to exte...

Page 5: ...me with a plastic fitting that screws into the threads of the thermowell Pull the immersion probe away from the plastic fitting until the probe is fullly extended Insert the probe into the thermowell until the plastic fittings come into contact with the threads in the thermowell Hand tighten the immersion sensor snugly into the thermowell without too much torque The temperature probe slides back i...

Page 6: ... Before Insertion Figure 12 BB2 Sensor Before Insertion Figure 13 Standard J Box Before Insertion As the box is hand screwed the probe will push into the box as the probe tip bottoms out in the well The probe can slide up to 1 6 inches Per order Sensor slides 1 Pull sensor to extend fully 2 Insert 3 Hand tighten Per order Sensor slides Per order Sensor slides 1 Pull sensor to extend fully 2 Insert...

Page 7: ...e conduit as high or low voltage AC power wiring Tests show that inaccurate signal levels are possible when AC power wiring is present in the same conduit as the sensor wires Diagnostics Problems Controller reports higher or lower than actual temperature Possible Solutions Confirm the input is set up correctly in the front end software Check wiring for proper termination and continuity shorted or ...

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