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NOTE:

Read the entire instruction manual before starting the installation.

This symbol

indicates a change since the last issue.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS.....................................................................................................................................................................................1

INTRODUCTION..........................................................................................................................................................................................................2

DESCRIPTION AND USAGE .....................................................................................................................................................................................2

ELECTROSTATIC DISCHARGE (ESD) PRECAUTION .........................................................................................................................................4

SECTION I: MULTIPOISE SINGLE-SPEED AND TWO-SPEED NON-CONDENSING HSI FURNACE MODELS ........................................4

Install Furnaces.........................................................................................................................................................................................................4

Upflow/Downflow, Side-by-Side Position .........................................................................................................................................................4
Upflow/Downflow, Back-to-Back Position........................................................................................................................................................7
Horizontal, Back-to-Back Position .....................................................................................................................................................................8
Horizontal, Stacked Together ...........................................................................................................................................................................10

Connect Electrical Components—Heating ............................................................................................................................................................11

All Single-Stage Models: 58STA, 58STX, 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, AND PG8JAA
Multipoise Single-Speed Non-Condensing HSI Furnaces ...............................................................................................................................11
All Two-Stage Models: 58CTA, 58CTX, 312AAV, 312JAV Multipoise Two-Speed Non-Condensing HSI Furnaces with PSC
Motors................................................................................................................................................................................................................15

Connect Electrical Components-Cooling...............................................................................................................................................................17
Venting....................................................................................................................................................................................................................17
Gas Supply Piping..................................................................................................................................................................................................17
Electrical Supply Connections ...............................................................................................................................................................................17
Start-Up and Adjustment........................................................................................................................................................................................19
Sequence of Operation ...........................................................................................................................................................................................21

SECTION II: SINGLE-SPEED AND TWO-SPEED MULTIPOISE CONDENSING HSI FURNACE MODELS...............................................22

Install Furnaces.......................................................................................................................................................................................................22

Upflow, Downflow, Side-By-Side Configuration............................................................................................................................................22
Upflow/Downflow, Back-to-Back Configuration ............................................................................................................................................27
Horizontal, Back-to-Back Configuration..........................................................................................................................................................28

Connect Electrical Components—Heating ............................................................................................................................................................30
Connect Electrical Components—Cooling ............................................................................................................................................................33
Venting....................................................................................................................................................................................................................34
Gas Supply Piping..................................................................................................................................................................................................34
Condensate Drain Connections ..............................................................................................................................................................................34
Electrical Supply Connections ...............................................................................................................................................................................34
Start-Up and Adjustment........................................................................................................................................................................................34
Sequence of Operation ...........................................................................................................................................................................................36

Fixed Capacity Furnaces...................................................................................................................................................................................36

SAFETY CONSIDERATIONS

Installing and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained personnel should install or
service heating equipment.

Untrained personnel can perform basic maintenance such as cleaning and replacing filters. All other operations should be performed by trained
service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to the unit.
Follow all safety codes. Wear safety glasses and work gloves. Have a fire extinguisher available.
Recognize safety information. This is the safety-alert symbol

. When you see this symbol on the furnace and in instructions or manuals, be

alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which

will

result in severe personal injury or death. WARNING signifies a hazard which

could

result in

personal injury or death. CAUTION is used to identify unsafe practices which

would

result in minor personal injury or product and property

damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.

Installation Instructions

KGATW0601HSI

Twinning Kit for HSI Single-and
2-Stage Upflow Condensing and
Non-Condensing Gas Furnaces

Catalog No.:

AG-GATW-15

Cancels:

AG-GATW-14

Printed in U.S.A.

10-05

Summary of Contents for KGATW0601HSI

Page 1: ...ctrical Supply Connections 34 Start Up and Adjustment 34 Sequence of Operation 36 Fixed Capacity Furnaces 36 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to...

Page 2: ...should be at least as high upflow downflow or as long horizontal as the width of one furnace Supply air dampers when used should be installed in the branch ducts not in the common plenum Fire or smoke...

Page 3: ...furnace Example 2 8 MIN Common Return Air Plenum Return Air Plenum Return Air Plenum Twinned Furnace Common Supply Air Plenum Fig 2 Downflow Horizontal Ductwork Connections A02224 A A A A A A Common...

Page 4: ...r installed and uninstalled ungrounded furnaces 6 Before removing a new control from its container discharge your body s electrostatic charge to ground to protect the control from damage If the contro...

Page 5: ...imit switch cycling will occur 4 Remove bottom closure panels from both furnaces See Fig 4 a Lay furnaces on back or sides b Remove 2 screws from bottom front panel c Rotate front panel downward to re...

Page 6: ...e top of discharge opening and through both furnaces See Fig 6 Drill two 1 8 in holes approximately 1 in below return air flange from inside top of return air opening and through both furnaces See Fig...

Page 7: ...strips equal distance from top and bottom as shown in Fig 5 Trim off excess material 6 Determine which side of furnace will be used to route external extension harness Remove 7 8 in diameter accessor...

Page 8: ...onal support along the bottom of the rafter or joist Consult local or regional building codes for design and loading requirements For suspended installations See Fig 8b Not recommended for wood trusse...

Page 9: ...e d Remove bottom closure panel and set aside for possible use as roll out protection e Reinstall bottom front panel f Stand furnaces upright Fig 8b Suspended Installation for Horizontal Furnaces Back...

Page 10: ...in the horizontal position consideration must be made to the type of building construction Attic floors should be constructed to support normal live and dead loads of the furnaces and the person s se...

Page 11: ...r compartment and through both furnaces See Fig 7 10 Drive 1 factory supplied screw through each hole and tighten until furnaces are secure and foam strips have sealed gap between furnaces 11 Connect...

Page 12: ...e blower compartment d Install the lock nuts on the 90 conduit connectors e Install 2 kit supplied straps approximately 18 inches from each end of harness Single Stage Heat with Single Stage Gas Heat...

Page 13: ...econdary Harness includes the Auxiliary Door Switch and Auxiliary Limit Switch The harness is also tagged Secondary Furnace near the plug ends of the harness a Connect red wire labeled R Secondary to...

Page 14: ...s 7 Dress wires to ensure they do not contact sharp or moving parts nor interfere with blower operation removal of filters or operation of switches 8 Make all thermostat connections to LH furnace only...

Page 15: ...by side only 2 harness assemblies are required If the furnaces are installed back to back all 3 harness assemblies included in the kit must be used 1 Remove outer doors and blower access doors from bo...

Page 16: ...harness on R H furnace The Secondary Harness includes the Auxiliary Door Switch and Auxiliary Limit Switch The harness is also tagged Secondary Furnace near the plug ends of the harness a Connect red...

Page 17: ...nnect any connection other than supply and return air ducts Furnaces are recommended to be provided with a single shutoff valve However individual shutoff valves may be required by local codes or juri...

Page 18: ...C Y OUTDOOR UNIT NO 2 LEGEND NOTES Y G W R COM NOTE 3 NOTE 6 327893 101 REV A 1 ALS S and ILK 1 are located in the SECONDARY or RH furnace blower compartment 2 Primary connections of transformer not...

Page 19: ...L2 NOTE 2 PR1 MAKE NO THERMOSTAT CONNECTIONS TO SECONDARY OR RH FURNACE 1 2 ORN BLU RED EXTENSION HARNESS IF USED PLA 1 2 ORN BLU ILK 1 ALS S NOTE 1 ORN NOTE 3 24 VAC TRANSFORMER FIELD SUPPLIED NOTE 4...

Page 20: ...ENSION HARNESS IF USED PLA 1 2 ORN BLU ILK 1 ALS S NOTE 1 ORN NOTE 3 24 VAC TRANSFORMER FIELD SUPPLIED NOTE 4 115 VAC C Y OUTDOOR UNIT NO 1 C Y OUTDOOR UNIT NO 2 ACRDJ AIR CONDITIONINGRELAY DISABLE JU...

Page 21: ...beled TEST from LH furnace control TEST TWIN terminal After removing yellow wire component test can be initiated on each furnace individually as stated in Installation Start Up and Operating Instructi...

Page 22: ...ultipoise units can be installed in UPFLOW DOWNFLOW or HORIZONTAL configurations A Upflow Downflow Side By Side Configuration Refer to Fig 20 for appearance and dimensional drawing of twinned furnaces...

Page 23: ...tructions for details on optimum speed selection 10 Factory connected when BVSS Chimney Adapter Accessory Kit is not installed 11 Factory connected when LGPS is not used 12 Ignition lockout will occur...

Page 24: ...INTERLOCK SWITCH SPST N O JB JUNCTION BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS 1 2 LIMIT SWITCH AUTO RESET SPS...

Page 25: ...tighten until furnaces are secure and foam strips have sealed gap between furnaces Fig 20 Dimensional Drawing for Twinned Single Speed Condensing Furnaces Upflow Downflow A93537 17 5 16 24 1 2 27 1 2...

Page 26: ...e from inside top of return air opening and through both furnaces See Fig 25 Fig 21 Back to Back Upflow Downflow or Horizontal A02234 Table 4 Dimensions INPUT HEATING SIZE BTUH NOMINAL COOLING SIZE A...

Page 27: ...eath DO NOT use the back of the furnace for return air duct connections as limit cycling will occur B Upflow Downflow Back to Back Configuration Refer to Fig 21 and Table 4 for appearance and dimensio...

Page 28: ...both furnaces See Fig 25 c Drive 1 factory supplied No 6 X 3 4 in LG screw through each hole and tighten until furnaces are secure and foam strips have sealed gap between furnaces 7 Determine which si...

Page 29: ...bles per the furnace Installation Start up and Operating Instructions 5 Unistrut or similar material may be used provided that the furnaces do not sag in the middle or bend or twist at the support end...

Page 30: ...w applications reference the furnaces from the front as you would see them in the upflow application See Fig 29 The LH furnace is the main furnace and the RH furnace is the secondary furnace b In the...

Page 31: ...20 and 29 Route female four pin connector through previously installed bushings in unused condensate drain holes located on casing in blower compartment area Connect to male four pin connector of RH...

Page 32: ...ZARD Failure to follow this caution could result in intermitted furnace operation and unit damage Supply air temperature will be uneven left to right when only main system is operating Fig 29 Twinning...

Page 33: ...as shown in Fig 23 2 Position ALS S so terminals face front of furnace 3 Secure bracket to blower housing using factory supplied No 6 X 3 4 in LG screw b Install auxiliary door switch ILK 1 1 Drill 7...

Page 34: ...ers connected to the same service panel 115 vac phase leg On single phase residential systems each furnace circuit breaker should be located directly across from each other in service panel or each fu...

Page 35: ...single stage thermostat 327893 101 Single Stage furnaces with two stage thermostat 327892 101 Two Stage furnaces with single stage or 2 stage thermostat 327891 101 Fig 33 Concentric Vent and Combusti...

Page 36: ...out main limit or twinning kit auxiliary limit switch in which case both furnaces respond Before performing component test disconnect TKR yellow wire labeled TEST from LH furnace control center TEST...

Page 37: ...RELAY SPST N O HUM 24VAC HUMIDIFIER CONNECTION 0 5 AMP MAX IDM INDUCED DRAFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMP...

Page 38: ...BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOA...

Page 39: ...ard Energizes accessory cooling relay s to start L H and R H A C for cooling G G Starts both indoor fans on cooling speed With Y Y2 energized Dehum Dehum Reduces airflow in cooling mode from cooling s...

Page 40: ...on cooling speed With Y Y2 energized Dehum Dehum Reduces airflow in cooling mode from cooling speed to heating speed when Dehum input is removed Do not remove ACRDJ from furnace control boards Dehum...

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