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Table 2 – Approved Combustion Air and Vent Pipe, Fitting and Cement Materials

SPECIFICATION

(MARKED ON

MATERIAL)

MATERIAL

PIPE

FITTINGS

SOLVENT CEMENT

AND PRIMERS

DESCRIPTION

D1527

ABS

Pipe

----

----

Schedule--40

D1785

PVC

Pipe

----

----

Schedule--40

D2235

For ABS

----

----

Solvent Cement

For ABS

D2241

PVC

Pipe

----

----

SDR--21 & SDR--26

D2466

PVC

----

Fittings

----

Schedule--40

D2468

ABS

----

Fittings

----

Schedule--40

D2564

For PVC

----

----

Solvent Cement

For PVC

D2661

ABS

Pipe

Fittings

----

DWV at Schedule--40 IPS

sizes

D2665

PVC

Pipe

Fittings

----

DWV

F438

CPVC

----

Fittings

----

Schedule--40

F441

CPVC

Pipe

----

----

Schedule--40

F442

CPVC

Pipe

----

----

SDR

F493

For CPVC

----

----

Solvent Cement

For CPVC

F628

ABS

Pipe

----

----

Cellular Core DWV at
Schedule--40 IPS sizes

F656

For PVC

----

----

Primer

For PVC

F891

PVC

Pipe

----

----

Cellular Core Schedule--40

& DWV

1. Determine the best location for kit components. They

should be installed as close to furnace as possible. See Fig.

2 -- 9 for examples.

2. Cut existing section of 2--in. (51 mm) PVC vent/exhaust

pipe exiting furnace casing. (See Fig. 10.)

3. Dry fit tee--vent fitting (supplied in kit) on vent/exhaust

pipe exiting furnace.

NOTE

: Position tee--vent fitting such that curved portion is as

shown in Fig. 1 to ensure proper vent/exhaust pipe draining.

4. Cut existing section of vent/exhaust pipe to attach to outlet

connection on tee--vent fitting.

5. Dry fit vertical section of vent/exhaust pipe to tee--vent

fitting outlet connection.

6. Cement tee--vent fitting in place.
7. Cement bushing (supplied in kit) in bottom tee--vent

fitting connection.

8. Position condensate trap (supplied in kit) in bushing such

that drain connection is positioned for suitable field drain
attachment.

9. Cement condensate trap in place.

10. Attach drain tube to condensate drain connection using

field----supplied components.

NOTE

: Condensate trap drain connection is 5/8--in. (16 mm)

OD, suitable for attachment of 1/2--in. (13 mm) CPVC or 5/8--in.
(16 mm) ID plastic tubing.

11. Terminate drain tube in an open drain.
12. Prime vent/exhaust pipe condensate trap. This can be

accomplished by one of the following methods:

a. Pour water into the vent/exhaust pipe termination.

b. Raise condensate trap drain tube above drain tube

connection and pour water into drain tube.

13. Prime condensate trap at furnace with water.

UNIT OPERATIONAL HAZARD

Failure to follow this caution may result in intermittent unit

operation.
Condensate trap at furnace must be PRIMED or proper

draining may not occur. The condensate trap has 2 internal

chambers which can ONLY be primed by pouring water

into the inducer drain side of condensate trap.

CAUTION

!

14. When condensate pump is required, select a pump which

is approved for condensing furnace applications. To avoid

condensate spillage, select a pump with an overflow
switch. Furnace condensate is mildly acidic, typically in
the pH range of 3.2 to 4.5. Due to the corrosive nature of

this condensate, a condensate pH neutralizing filter may be
desired. Check with local authorities to determine if a pH

neutralizer is required.

Summary of Contents for KGAET0101ETK

Page 1: ...rimers and cements from one manufacturer with a vent system from a different manufacturer Follow the manufacturer s instructions in the use of primer and cement and never use primer or cement beyond i...

Page 2: ...kit contains the following items Condensate trap 1 Tee vent fitting 2 in 51 mm PVC 1 Bushing vent fitting 2 x 1 1 2 in 51 x 38 mm PVC 1 Adapter fitting 1 1 2 38 mm male x 1 1 2 38 mm female 1 INSTALLA...

Page 3: ...fitting in place 7 Cement bushing supplied in kit in bottom tee vent fitting connection 8 Position condensate trap supplied in kit in bushing such that drain connection is positioned for suitable fie...

Page 4: ...ondensate trap sides 4 Wrap field drain pipe with remaining heat tape approximately one wrap per ft 5 When using field supplied heat tape follow heat tape manufacturer s instructions for all other ins...

Page 5: ...p and Trap Kit for Vent Above Floor A99082 Fig 4 Upflow Furnace Left Side Outlet with Blower Com partment Condensate Trap Location and Trap Kit for Vent Above Floor A99083 Fig 5 Downflow Furnace Left...

Page 6: ...e Approved Drain A Restricted to maximum of 60 B Restricted to maximum of 24 below flooring D Pipe must slope back to external drain trap E Pipe must be insulated when exposed to freezing temperatures...

Page 7: ...C Heat Tape Required F Elbow directly into trap To Code Approved Drain or Condensate Pump D Slope Back to Trap E 60 ft Max Length A05290 Fig 9 Horizontal Furnace with ETK Under Furnace FURNACE PIPE DI...

Page 8: ...0 12 20 29 2 5 64 38 12 21 6 40 12 40 12 20 7 3 76 70 21 63 19 70 21 70 21 0 18 3 76 50 15 30 9 70 21 70 21 20 29 3 76 28 9 12 4 70 21 70 21 120 20 7 3 76 70 21 70 21 70 21 70 21 0 18 3 76 61 19 38 12...

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