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8

TRIPLE EVACUATION METHOD

The triple evacuation method should only be used when vacuum

pump is only capable of pumping down to 28 in. of mercury
vacuum and system does not contain any liquid water. Refer to

Fig. 7 and proceed as follows:

1. Pump system down to 28 in. of mercury and allow pump

to continue operating for an additional 15 minutes.

2. Close service valves and shut off vacuum pump.
3. Connect a nitrogen cylinder and regulator to system and

open until system pressure is 2 psig.

4. Close service valve and allow system to stand for 1 hr.

During this time, dry nitrogen will be able to diffuse
throughout the system absorbing moisture.

5. Repeat this procedure as indicated in Fig. 7. System will

then be free of any contaminants and water vapor.

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM)

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

CHARGE SYSTEM

BREAK VACUUM WITH DRY NITROGEN

EVACUATE

WAIT

A95425

Fig. 7

---

Triple Evacuation Method

FINAL TUBING CHECK
IMPORTANT

: Check to be certain factory tubing on both

indoor and outdoor unit has not shifted during shipment. Ensure
tubes are not rubbing against each other or any sheet metal. Pay
close attention to feeder tubes, making sure wire ties on feeder
tubes are secure and tight.

STEP 7

Make Electrical Connections

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Do not supply power to unit with compressor terminal

box cover removed.

Be sure field wiring complies with local and national fire, safety,
and electrical codes, and voltage to system is within limits shown

on unit rating plate. Contact local power company for correction

of improper voltage. See unit rating plate for recommended
circuit protection device.

NOTE

: Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate. Do
not install unit in system where voltage may fluctuate above or
below permissible limits.

NOTE

: Use copper wire only between disconnect switch and

unit.

NOTE

: Install branch circuit disconnect of adequate size per

NEC to handle unit starting current. Locate disconnect within
sight from and readily accessible from unit, per Section 440--14
of NEC.

ROUTE GROUND AND POWER WIRES

Remove access panel to gain access to unit wiring. Extend wires

from disconnect through power wiring hole provided and into

unit control box.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
The unit cabinet must have an uninterrupted or unbroken

ground to minimize personal injury if an electrical fault

should occur. The ground may consist of electrical wire or

metal conduit when installed in accordance with existing

electrical codes.

CONNECT GROUND AND POWER WIRES

Connect ground wire to ground connection in control box for

safety. Connect power wiring to contactor as shown in Fig. 8.

DISCONNECT

PER N. E. C. AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

A91056

Fig. 8

---

Line Power Connections

24AN

A

Summary of Contents for INFINITY 24ANA

Page 1: ... series will also be identified TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 INSTALLATION RECOMMENDATIONS 2 INSTALLATION 3 11 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Install TXV 3 4 Step 6 Make Piping Connections 5 8 Step 7 Make Electrical Connections 8 9 Step 8 Compressor Crankcase Heater 9 Step 9 Install A...

Page 2: ...D SAFETY HAZARD Failure to follow this warning could result in personal injury or equipment damage Puron refrigerant systems operate at higher pressures than standard R 22 systems Do not use R 22 service equipment or components on Puron equipment INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Loca...

Page 3: ...ng rooftop applications Roof mounted units exposed to winds above 5 mph may require wind baffles Consult the Application Guideline and Service Manual Residential Split System Air Conditioners and Heat Pumps Using Puron Refrigerant for wind baffle construction UNIT BASE PAN DIMENSIONS TIEDOWN KNOCKOUT LOCATIONS A B C 36 1 2 x 40 11 5 8 6 13 16 28 3 4 29 1 2 X 33 10 1 16 5 5 8 23 3 4 A05177 Fig 3 Cl...

Page 4: ...pe See Fig 4 for correct positioning of sensing bulb 9 Proceed with remainder of unit installation 2 O CLOCK 10 O CLOCK SENSING BULB STRAP SUCTION TUBE 8 O CLOCK 4 O CLOCK IN OD SMALLER LARGER THAN 7 8 IN OD 7 8 A81032 Fig 4 Position of Sensing Bulb REPLACING TXV ON R 22 INDOOR COIL 1 Pump system down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabi...

Page 5: ...e or improper operation To prevent damage to unit or service valves observe the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition For tubing requirements beyond 80 ft substantial capacity and perform...

Page 6: ...d with Infinity Control Low Ambient not allowed with non communicating Thermostat No No Winter Start Control Standard with Infinity Control Low Ambient not allowed with Non Communicating Thermostat No No Accumulator No No No Compressor Start Assist Capacitor and Relay Standard on 24ANA7 models Not required on 24ANA1 models since compressor always starts un loaded Standard on 24ANA7 models Not requ...

Page 7: ...refrigerant grade tubing Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth braze sweat connections using industry accepted methods and materials Consult local code requirements Refrigerant tubing and indoor coil are now ready for leak testing This check should include all field and factory joints EVACUATE REFRIGERANT TUBING AND INDOOR COIL C...

Page 8: ...t with compressor terminal box cover removed Be sure field wiring complies with local and national fire safety and electrical codes and voltage to system is within limits shown on unit rating plate Contact local power company for correction of improper voltage See unit rating plate for recommended circuit protection device NOTE Operation of unit on improper line voltage constitutes abuse and could...

Page 9: ...he positions of SW1 5 AIRFLOW SELECTION FOR FK4 FV4 FAN COILS FOR 24ANA7 MODELS ONLY USING NON COMMUNICAT ING NON INFINITY THERMOSTATS The FK4 and FV4 provide high and low stage blower operation to match the capacities of compressor at high and low stage To select recommended airflow refer to the FK4 and FV4 Installation Instructions The FK4 and FV4 utilize an Easy Select control board that allows...

Page 10: ...mber Status Light An amber colored STATUS light is used to display the operation mode and fault codes as specified in the troubleshooting section See Table 5 for codes and definitions NOTE Only one code will be displayed on the outdoor unit control board the most recent with the highest priority UTILITY INTERFACE With Infinity Control The utility curtailment relay should be wired between R and Y2 ...

Page 11: ...d low ambient operation The Infinity Control provides an automatic evaporator coil freeze protection algorithm that eliminates the need for an evaporator freeze thermostat Low ambient cooling must be enabled in the User Interface set up Fan may not begin to cycle until about 40_F OAT Fan will cycle based on coil and outdoor air temperature Infinity controlled low ambient mode operates as follows S...

Page 12: ...trol senses the opening of a high or low pressure switch it will respond as follows 1 De energize the appropriate compressor contactor 2 Keep the outdoor fan operating for 15 minutes 3 Display the appropriate fault code See Table 5 4 After a 15 minute delay if there is still a call for cooling and the LPS or HPS is reset the appropriate compressor contactor is energized 5 If LPS or HPS has not clo...

Page 13: ...art voltage at VS terminal is not achieved the start relay is de energized after 1 second and the control will flash the appropriate fault code If the specified start voltage is not achieved for 3 consecutive low stage starts low stage operation is locked out for 30 minutes If the specified start voltage is not achieved for 3 consecutive high stage starts high stage operation is locked out for 30 ...

Page 14: ... If the outdoor air sensor indicates 10_F warmer thanthe coil sensor or the outdoor air sensor indicates 20_F cooler than the coil sensor the sensors are out of range If the sensors are out of range the control will flash the appropriate fault code as shown in Table 5 The thermistor comparison is not performed during low ambient cooling or defrost operation FAILED THERMISTOR DEFAULT OPERATION Fact...

Page 15: ...2 74 1 98 1 55 0 74 Run R C 0 80 0 75 0 48 0 36 Winding 24ANA1024 24ANA1036 24ANA1048 24ANA1060 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49 Table 4 Required Liquid Line Temperature F LIQUID PRESSURE AT SER VICE VALVE PSIG REQUIRED SUBCOOLING TEMPERATURE F 8 10 12 14 16 18 189 58 56 54 52 50 48 195 60 58 56 54 52 50 202 62 60 58 56 54 52 208 64 62 60 58 56 54 215 66 64 62 60 58 56 222...

Page 16: ...or not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Low Stage Ther mal Cutout 71 No voltage phase difference is detected on 24ANA7 models or compres sor voltage sensed then disappears on 24ANA1 models while cooling or heating demand exists Possible causes are int...

Page 17: ...TY RISE HL38MG026 AIRFLOW SELECTOR R1 H AFS A02005 Fig 13 Infinity Wiring with 2 Stage Puron refrigerant Air Conditioner Applies to 24ANA7 Models Only WIRING DIAGRAM NOTES 1 WIRING MUST CONFORM TO NEC OR LOCAL CODES 2 UNDERLINED LETTER ON THERMOSTAT TERMINAL INDICATES USAGE FOR EXAMPLE O W2 MEANS O IS ENERGIZED IN COOLING MODE 3 REFER TO INDOOR UNIT INSTALLATION INSTRUCTIONS FOR ANY ADDITIONAL FEA...

Page 18: ...h rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A facto...

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