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4

CAUTION

!

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
All indoor coil units must be installed with a hard shut

off balance port Puron TXV metering device.

IMPORTANT

: The TXV should be mounted as close to the

indoor coil as possible and in a vertical, upright position. Avoid
mounting the inlet tube vertically down. Valve is more
susceptible to malfunction due to debris if inlet tube is facing
down. A factory--approved filter drier must be installed in the
liquid line.

INSTALLING TXV IN PLACE OF PISTON

1. Pump system down to 2 psig and recover refrigerant.
2. Remove hex nut from piston body. Use backup wrench on

fan coils.

3. Remove and discard factory--installed piston. Be sure

Teflon seal is in place.

4. Reinstall hex nut. Finger tighten nut plus 1/2 turn.

NOTE

: If the piston is not removed from the body, TXV will

not function properly.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Use a brazing shield and wrap TXV with wet cloth or

use heat sink material.

5. Install TXV on indoor coil liquid line. Sweat swivel

adapter to inlet of indoor coil and attach to TXV outlet.
Use backup wrench to avoid damage to tubing or valve.

Sweat inlet of TXV, marked “IN” to liquid line. Avoid
excessive heat which could damage valve.

6. Install vapor elbow with equalizer adapter to suction tube

of line set and suction connection to indoor coil. Adapter

has a 1/4--in. male connector for attaching equalizer tube.

7. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter.

8. Attach TXV bulb to horizontal section of suction line

using clamps provided. Insulate bulb with field--supplied

insulation tape. See Fig. 4 for correct positioning of
sensing bulb.

9. Proceed with remainder of unit installation.

2 O’CLOCK

10 O’CLOCK

SENSING BULB

STRAP

SUCTION TUBE

8 O’CLOCK

4 O’CLOCK

IN. OD & SMALLER

LARGER THAN 7/8 IN. OD

7/8

A81032

Fig. 4

---

Position of Sensing Bulb

REPLACING TXV ON R--22 INDOOR COIL

1. Pump system down to 2 psig and recover refrigerant.
2. Remove coil access panel and fitting panel from front of

cabinet.

3. Remove TXV support clamp using a 5/16--in. nut driver.

Save the clamp.

4. Remove R--22 TXV using a backup wrench on flare

connections to prevent damage to tubing.

5. Using wire cutters, cut equalizer tube off flush with vapor

tube inside cabinet.

6. Remove bulb from vapor tube inside cabinet.
7. Braze equalizer stub--tube closed. Use protective barrier as

necessary to prevent damage to drain pan.

IMPORTANT

: Route the equalizer tube of Puron TXV through

suction line connection opening in fitting panel prior to replacing
fitting panel around tubing.

8. Install TXV with 3/8--in. copper tubing through small hole

in service panel. Use wrench and backup wrench, to avoid
damage to tubing or valve, to attach TXV to distributor.

9. Reinstall TXV support clamp (removed in item 3).

10. Attach TXV bulb to vapor tube inside cabinet, in same

location as original was when removed, using supplied

copper bulb clamps. See Fig. 4 for correct positioning of
sensing bulb.

11. Route equalizer tube through suction connection opening

(large hole) in fitting panel and install fitting panel in
place.

12. Sweat inlet of TXV, marked “IN” to liquid line. Avoid

excessive heat which could damage valve.

13. Install vapor elbow with equalizer adapter to vapor line of

line set and vapor connection to indoor coil. Adapter has
a 1/4--in. male connector for attaching equalizer tube.

14. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter. Use backup wrench to prevent

damage to equalizer fitting.

15. Proceed with remainder of unit installation.

24AN

A

Summary of Contents for INFINITY 24ANA

Page 1: ... series will also be identified TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 INSTALLATION RECOMMENDATIONS 2 INSTALLATION 3 11 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Install TXV 3 4 Step 6 Make Piping Connections 5 8 Step 7 Make Electrical Connections 8 9 Step 8 Compressor Crankcase Heater 9 Step 9 Install A...

Page 2: ...D SAFETY HAZARD Failure to follow this warning could result in personal injury or equipment damage Puron refrigerant systems operate at higher pressures than standard R 22 systems Do not use R 22 service equipment or components on Puron equipment INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Loca...

Page 3: ...ng rooftop applications Roof mounted units exposed to winds above 5 mph may require wind baffles Consult the Application Guideline and Service Manual Residential Split System Air Conditioners and Heat Pumps Using Puron Refrigerant for wind baffle construction UNIT BASE PAN DIMENSIONS TIEDOWN KNOCKOUT LOCATIONS A B C 36 1 2 x 40 11 5 8 6 13 16 28 3 4 29 1 2 X 33 10 1 16 5 5 8 23 3 4 A05177 Fig 3 Cl...

Page 4: ...pe See Fig 4 for correct positioning of sensing bulb 9 Proceed with remainder of unit installation 2 O CLOCK 10 O CLOCK SENSING BULB STRAP SUCTION TUBE 8 O CLOCK 4 O CLOCK IN OD SMALLER LARGER THAN 7 8 IN OD 7 8 A81032 Fig 4 Position of Sensing Bulb REPLACING TXV ON R 22 INDOOR COIL 1 Pump system down to 2 psig and recover refrigerant 2 Remove coil access panel and fitting panel from front of cabi...

Page 5: ...e or improper operation To prevent damage to unit or service valves observe the following S Use a brazing shield S Wrap service valves with wet cloth or use a heat sink material Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition For tubing requirements beyond 80 ft substantial capacity and perform...

Page 6: ...d with Infinity Control Low Ambient not allowed with non communicating Thermostat No No Winter Start Control Standard with Infinity Control Low Ambient not allowed with Non Communicating Thermostat No No Accumulator No No No Compressor Start Assist Capacitor and Relay Standard on 24ANA7 models Not required on 24ANA1 models since compressor always starts un loaded Standard on 24ANA7 models Not requ...

Page 7: ...refrigerant grade tubing Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth braze sweat connections using industry accepted methods and materials Consult local code requirements Refrigerant tubing and indoor coil are now ready for leak testing This check should include all field and factory joints EVACUATE REFRIGERANT TUBING AND INDOOR COIL C...

Page 8: ...t with compressor terminal box cover removed Be sure field wiring complies with local and national fire safety and electrical codes and voltage to system is within limits shown on unit rating plate Contact local power company for correction of improper voltage See unit rating plate for recommended circuit protection device NOTE Operation of unit on improper line voltage constitutes abuse and could...

Page 9: ...he positions of SW1 5 AIRFLOW SELECTION FOR FK4 FV4 FAN COILS FOR 24ANA7 MODELS ONLY USING NON COMMUNICAT ING NON INFINITY THERMOSTATS The FK4 and FV4 provide high and low stage blower operation to match the capacities of compressor at high and low stage To select recommended airflow refer to the FK4 and FV4 Installation Instructions The FK4 and FV4 utilize an Easy Select control board that allows...

Page 10: ...mber Status Light An amber colored STATUS light is used to display the operation mode and fault codes as specified in the troubleshooting section See Table 5 for codes and definitions NOTE Only one code will be displayed on the outdoor unit control board the most recent with the highest priority UTILITY INTERFACE With Infinity Control The utility curtailment relay should be wired between R and Y2 ...

Page 11: ...d low ambient operation The Infinity Control provides an automatic evaporator coil freeze protection algorithm that eliminates the need for an evaporator freeze thermostat Low ambient cooling must be enabled in the User Interface set up Fan may not begin to cycle until about 40_F OAT Fan will cycle based on coil and outdoor air temperature Infinity controlled low ambient mode operates as follows S...

Page 12: ...trol senses the opening of a high or low pressure switch it will respond as follows 1 De energize the appropriate compressor contactor 2 Keep the outdoor fan operating for 15 minutes 3 Display the appropriate fault code See Table 5 4 After a 15 minute delay if there is still a call for cooling and the LPS or HPS is reset the appropriate compressor contactor is energized 5 If LPS or HPS has not clo...

Page 13: ...art voltage at VS terminal is not achieved the start relay is de energized after 1 second and the control will flash the appropriate fault code If the specified start voltage is not achieved for 3 consecutive low stage starts low stage operation is locked out for 30 minutes If the specified start voltage is not achieved for 3 consecutive high stage starts high stage operation is locked out for 30 ...

Page 14: ... If the outdoor air sensor indicates 10_F warmer thanthe coil sensor or the outdoor air sensor indicates 20_F cooler than the coil sensor the sensors are out of range If the sensors are out of range the control will flash the appropriate fault code as shown in Table 5 The thermistor comparison is not performed during low ambient cooling or defrost operation FAILED THERMISTOR DEFAULT OPERATION Fact...

Page 15: ...2 74 1 98 1 55 0 74 Run R C 0 80 0 75 0 48 0 36 Winding 24ANA1024 24ANA1036 24ANA1048 24ANA1060 Start S C 1 40 1 29 1 52 0 60 Run R C 1 32 0 89 0 64 0 49 Table 4 Required Liquid Line Temperature F LIQUID PRESSURE AT SER VICE VALVE PSIG REQUIRED SUBCOOLING TEMPERATURE F 8 10 12 14 16 18 189 58 56 54 52 50 48 195 60 58 56 54 52 50 202 62 60 58 56 54 52 208 64 62 60 58 56 54 215 66 64 62 60 58 56 222...

Page 16: ...or not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Low Stage Ther mal Cutout 71 No voltage phase difference is detected on 24ANA7 models or compres sor voltage sensed then disappears on 24ANA1 models while cooling or heating demand exists Possible causes are int...

Page 17: ...TY RISE HL38MG026 AIRFLOW SELECTOR R1 H AFS A02005 Fig 13 Infinity Wiring with 2 Stage Puron refrigerant Air Conditioner Applies to 24ANA7 Models Only WIRING DIAGRAM NOTES 1 WIRING MUST CONFORM TO NEC OR LOCAL CODES 2 UNDERLINED LETTER ON THERMOSTAT TERMINAL INDICATES USAGE FOR EXAMPLE O W2 MEANS O IS ENERGIZED IN COOLING MODE 3 REFER TO INDOOR UNIT INSTALLATION INSTRUCTIONS FOR ANY ADDITIONAL FEA...

Page 18: ...h rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materials S Wrap all filter driers and service valves with wet cloth when brazing S A facto...

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