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58MXA

4-Way Multipoise Fixed-Capacity

Direct-Vent Condensing Gas Furnace

Service and Maintenance Instructions

For Sizes 040-140, Series 160

ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property dam-
age.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
- Before servicing, disconnect all electrical power to furnace.
- When servicing controls, label all wires prior to disconnect-

ing. Reconnect wires correctly.

- Verify proper operation after servicing.

The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User’s Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.

Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners, or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.

3. Paint thinners and other painting compounds, paper bags,

or other paper products.

Failure to follow this warning can cause corrosion of the heat
exchanger, fire, personal injury, or death.

NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................2

GENERAL......................................................................................2

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........2

CARE AND MAINTENANCE.....................................................2

Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance ...................................3
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers........................................................5

Primary Heat Exchangers ......................................................5
Secondary Heat Exchangers ..................................................6

Flushing Collector Box and Drainage System ........................6

Servicing Hot Surface Igniter...................................................7
Electrical Controls and Wiring.................................................8
Checking Heat Tape Operation (If Applicable) ....................10
Winterizing..............................................................................10

WIRING DIAGRAM...................................................................11

TROUBLESHOOTING ...............................................................11

Status Codes............................................................................11
Component Tests ....................................................................11

A93040

Fig. 1—Multipoise Furnace in Upflow Orientation

A93007

®

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I C I E N C Y

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®

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 535-80099

Printed in U.S.A.

Form 58MXA-9SM

Pg 1

11-02

Replaces: 58MXA-8SM

Summary of Contents for GAS FURNACE 58MXA

Page 1: ...aning com pounds plastic or plastic containers gasoline kerosene cigarette lighter fluid dry cleaning fluids or other volatile fluids 3 Paint thinners and other painting compounds paper bags or other paper products Failure to follow this warning can cause corrosion of the heat exchanger fire personal injury or death NOTE Read the entire instruction manual before starting the installation This symb...

Page 2: ...talled in any of the 4 positions shown in Fig 2 you may need to revise your orientation to component location accordingly ELECTROSTATIC DISCHARGE ESD PRECAUTIONS Electrostatic discharge can affect electronic components Take precautions during furnace installation and servicing to protect the furnace electronic control Precautions will pre vent electrostatic discharges from personnel and hand tools...

Page 3: ...et adjacent to furnace 1 Turn off electrical supply to furnace 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace ...

Page 4: ...stall blower assembly in furnace 11 Reinstall control box transformer and door switch assembly on blower shelf 12 Reinstall condensate trap and tubing if previously removed a Reinstall condensate trap in hole in blower shelf b Connect condensate trap drain tubes See Fig 8 or tubing diagram on main furnace door for proper tube location NOTE Ensure tubes are not kinked or pinched as this will affect...

Page 5: ...exchangers get an accumulation of light dirt or dust on the inside they may be cleaned by the following procedure NOTE If the heat exchangers get a heavy accumulation of soot and carbon both the primary and secondary heat exchangers should be replaced rather than trying to clean them thoroughly due to their intricate design A build up of soot and carbon indicates that a problem exists which needs ...

Page 6: ...ndary heat exchangers CANNOT be serviced or inspected A small number of bottom outlet openings can be inspected by removing the inducer assembly See Flushing Collector Box and Drainage System section for details on removing inducer assembly Step 5 Flushing Collector Box and Drainage System 1 Turn off gas and electrical supplies to furnace 2 Remove main furnace door 3 Disconnect inducer motor and p...

Page 7: ...UE PLUGGED END COLLECTOR BOXDRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX EXTENSIONTUBE CONDENSATE TRAP INDUCER HOUSINGDRAIN TUBE VIOLET COLLECTOR BOX EXTENSION TUBE COLLECTOR BOXTUBE PINK COLLECTOR BOX DRAIN TUBE BLUE COLLECTOR BOX TUBE GREEN CONDENSATE TRAP INDUCER HOUSINGDRAIN TUBE VIOLET COLLECTOR BOX EXTENSION TUBE COLLECTOR BOXDRAIN TUBE BLUE WH...

Page 8: ...block out of bracket 6 To replace igniter igniter assembly reverse items 5a through 5d 7 Reconnect igniter wire connection 8 Turn on gas and electrical supplies to furnace 9 Verify igniter operation by initiating furnace control board self test feature or by cycling thermostat 10 Replace main furnace door Step 7 Electrical Controls and Wiring There may be more than 1 electrical supply to the unit ...

Page 9: ...d must be replaced use same type or equivalent wire W Y Y2 GND THERMOSTAT TERMINALS 1 2 3 Fig 12 Control Center A02142 BLW NUETRAL STATUS CODE LED SEC 2 SEC 1 EAC 2 L2 FUSE 3 AMP 0 5 AMP 24VAC HUM TEST TWIN Y1 DHUM G COM W W1 Y Y2 R 24V PLT 120 180 90 150 BLOWER OFF DELAY PLT 1 COOL HEAT SPARE 1 SPARE 2 FAN EAC 1 1 AMP 115VAC PR 1 L1 PL2 1 24 V THERMOSTAT TERMINALS 3 AMP FUSE LED OPERATION DIAGNOS...

Page 10: ... heat tape insulation If any damage or discolored insulation is evident replace heat tape 3 Check that heat tape power supply circuit is on Step 9 Winterizing Freezing condensate left in the furnace will damage the equipment If the furnace will be off for an extended period of time in a structure where the temperature will drop to 32 F or below winterize as follows 1 Turn off electrical supply to ...

Page 11: ...nger periods of time as the control will assume an overtemperature condition exists and will respond with blower operation This places the control in the status recall mode and displays the last code stored in memory Record the code After the last code is displayed the control will perform the component test and then return to normal standby mode COMPONENT TEST Blower access panel door switch open...

Page 12: ...UM 24VAC HUMIDIFIER CONNECTION 0 5 AMP MAX IDM INDUCED DRAFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMPER SELECTOR JB JUNCTION BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH N C PCB P...

Page 13: ...ing 31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry Check for Excessive wind Proper vent sizing Defective inducer motor Low inducer voltage 115VAC Defective pressure switch Inadequate combustion air supply Restricted vent Disconnected or obstructed pressure tubing Low inlet gas pressure if LGPS used If it opens during blow...

Page 14: ...test sequence The inducer will start and run for the entire component test The HSI blower motor FAN speed AMBER LED boards only HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on Was there a previous status code other than 11 Is door switch closed Is there 115V going to switch Replace door switch Replace transformer Does the control respond to ...

Page 15: ...stricted vent Proper vent sizing Excessive wind Blower motor on incorrect speed tap Input rate to furnace set too high 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition period the control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off del...

Page 16: ...31 58mxa9sm Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80099 Printed in U S A Form 58MXA 9SM Pg 16 11 02 Replaces 58MXA 8SM ...

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