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Fig. 16—Wiring Diagram

A02157

PCB

TR

A

N

FRS

NOTE  #11

LS

PRS

(WHEN USED)

LGPS

FUSED OR CIRCUIT BREAKER

DISCONNECT SWITCH (WHEN REQ’D)

NOTE #2

JB

L1

L1

BLWR

HI/LO

TO 115VAC FIELD DISCONNECT

NOTE #2

EQUIPMENT GROUND

SPARE-1

HEAT

FAN

COOL

HSIR

EAC-1

START

OL

HI

MED HI

MED LO

LO

BLWM

SCHEMATIC DIAGRAM

(NATURAL GAS & PROPANE)

1

1

HSI

2

PL3

2

PL2

115VAC

PR1

TRAN

24VAC

M

IDR

TEST/TWIN

F U 1

NOTE #6

IDM

OL

AUX

CAP - 2

CAP-1

L2

FRS

LS

LGPS

(WHEN USED)

NOTE #11

PRS

FSE

9

1

5

CPU

PCB

Y1

G

C

R

W

SEC-1

GVR-1

NOTES:

326796-101 REV. A

OM

10

4

6

2

PL4

2

3

1

NEUTRAL

ILK

FU2

L1

ILK

GND

RED

BLU

ORN

WHT

RED

RED

ORN

RED

RED

GRN/YEL

YEL

BLU

BLU

RED

WHT

BLK

LED 1

123

45678

9

1

0

BLOWER OFF DELAY
   JUMPER SELECT

YEL

OL

START

BLK

WHT

WHT

BRN

IDM

BRN

CAP -2

AUX

OL

M

HS

I

WHT

BLK

BLK

WHT

WHT   (COM)

BLK

BLK

WHT

WHT

2

1

PL2

WHT

BLK

BLK

BLWM

CAP -1

SPARE 1

SPARE 2

EAC-1

PR1

SEC-2

SEC-1

EAC-2

SEC-2

8

7

3

PL1

2
1

PL3

3

2

1

PL4

BRN

BRN

RED (LO)

WHT

(COM)

YEL

BLU

(MED LO)

COM

HUM

GVR-2

DHUM

Y/Y2

(MED HI)

FAN

11

WHT

PL1

11

L2

GRN/YEL

GRN/YEL

GRN/YEL

GND

NOTE #3

GV

M

C

NOTE #3

GV

M

C

GRN/YEL

GRN/YEL

FSE

NOTE #10

WHT

Y1

R

Y/Y2

W

C

HUM

om

TEST/TWIN

24V

FU1

J1

180

150

120

90

G

DHUM

NOTE #6

EAC-2

L2

NE

UT

RA

L

N

O

TE #8

BL

W

L1

FAN

BHT/CLR

BFANR

BLWR

COOL

HEAT

BLK (HI)

L
E
G
E
N
D

BFANR

CONTINUOUS-FAN SELECT RELAY, SPDT

BHT/CLR

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

BLWR

BLOWER MOTOR RELAY, SPST-(N.O.)

BLWM

BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR

CAP 1, 2

CAPACITOR

CPU

MICROPROCESSOR AND CIRCUITRY

EAC-1

ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.)

EAC-2

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FRS 

FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)

FSE

FLAME-PROVING ELECTRODE

FU 1

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FU 2

FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED)

GND

EQUIPMENT GROUND

GV

GAS VALVE-REDUNDANT

GVR 1, 2

GAS VALVE RELAY, DPST-(N.O.)

HSI

HOT SURFACE IGNITER (115 VAC)

HSIR

HOT SURFACE IGNITER RELAY, SPST-(N.O.)

HUM

24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.)

IDM

INDUCED DRAFT MOTOR, PSC

IDR

INDUCED DRAFT MOTOR RELAY, SPST-(N.O.)

ILK

BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)

J1

BLOWER - OFF DELAY JUMPER SELECTOR

JB

JUNCTION BOX

LED

LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER

LGPS

LOW GAS PRESSURE SWITCH, SPST-(N.O.)

LS

LIMIT SWITCH, AUTO-RESET, SPST (N.C.)

OL

AUTO-RESET INTERNAL MOTOR OVERLOAD
TEMPERATURE SWITCH (N.C.)

PCB

PRINTED CIRCUIT BOARD CONTROL

PL1

11-CIRCUIT PCB CONNECTOR

PL2

2-CIRCUIT CONNECTOR

PL3

2-CIRCUIT HSI,  CONNECTOR

PL4

3-CIRCUIT IDM EXTENSION CONNECTOR

PRS

PRESSURE SWITCH, SPST-(N.O.)

TEST/TWIN

COMPONENT TEST & TWIN TERMINAL

TRAN

TRANSFORMER-115VAC/24VAC

JUNCTION

UNMARKED TERMINAL

PCB CONTROL TERMINAL

FACTORY WIRING (115VAC)

FACTORY WIRING (24VAC)

FIELD WIRING (115VAC)

FIELD WIRING (24VAC)

CONDUCTOR ON CONTROL PCB

FIELD WIRING SCREW TERMINAL

FIELD EARTH GROUND

EQUIPMENT GROUND

FIELD SPLICE

PLUG RECEPTACLE

1. If any of the original equipment wire is replaced use wire rated for 105

°

C.

2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
3. This wire must be connected to furnace sheet metal for control to prove flame.
4. Symbols are electrical representation only.
5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
6. Replace only with a 3 amp fuse.
7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
8. Neutral connections are interchangeable within the NEUTRAL connector block.
9. Blower motor speed selections are for average conditions, see installation instructions for details on

optimum speed selection.

10. YELLOW lead not on all motors.
11. Factory connected when LGPS is not used.
12.  Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will

auto-reset after three hours.

13. Blower-on delay:  gas heating 60 seconds, cooling or heat pump 2 seconds.
14. Blower-off delay:  gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump

90 seconds or 5 seconds when dehumidify call is active.

NOTE #10

P

R

INTED

 C
IR

C

IU

T B
O

ARD

P

R

INTED

 C
IR

C

IU

T B
O

ARD

NOTE #5

12

Summary of Contents for GAS FURNACE 58MXA

Page 1: ...aning com pounds plastic or plastic containers gasoline kerosene cigarette lighter fluid dry cleaning fluids or other volatile fluids 3 Paint thinners and other painting compounds paper bags or other paper products Failure to follow this warning can cause corrosion of the heat exchanger fire personal injury or death NOTE Read the entire instruction manual before starting the installation This symb...

Page 2: ...talled in any of the 4 positions shown in Fig 2 you may need to revise your orientation to component location accordingly ELECTROSTATIC DISCHARGE ESD PRECAUTIONS Electrostatic discharge can affect electronic components Take precautions during furnace installation and servicing to protect the furnace electronic control Precautions will pre vent electrostatic discharges from personnel and hand tools...

Page 3: ...et adjacent to furnace 1 Turn off electrical supply to furnace 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace ...

Page 4: ...stall blower assembly in furnace 11 Reinstall control box transformer and door switch assembly on blower shelf 12 Reinstall condensate trap and tubing if previously removed a Reinstall condensate trap in hole in blower shelf b Connect condensate trap drain tubes See Fig 8 or tubing diagram on main furnace door for proper tube location NOTE Ensure tubes are not kinked or pinched as this will affect...

Page 5: ...exchangers get an accumulation of light dirt or dust on the inside they may be cleaned by the following procedure NOTE If the heat exchangers get a heavy accumulation of soot and carbon both the primary and secondary heat exchangers should be replaced rather than trying to clean them thoroughly due to their intricate design A build up of soot and carbon indicates that a problem exists which needs ...

Page 6: ...ndary heat exchangers CANNOT be serviced or inspected A small number of bottom outlet openings can be inspected by removing the inducer assembly See Flushing Collector Box and Drainage System section for details on removing inducer assembly Step 5 Flushing Collector Box and Drainage System 1 Turn off gas and electrical supplies to furnace 2 Remove main furnace door 3 Disconnect inducer motor and p...

Page 7: ...UE PLUGGED END COLLECTOR BOXDRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX EXTENSIONTUBE CONDENSATE TRAP INDUCER HOUSINGDRAIN TUBE VIOLET COLLECTOR BOX EXTENSION TUBE COLLECTOR BOXTUBE PINK COLLECTOR BOX DRAIN TUBE BLUE COLLECTOR BOX TUBE GREEN CONDENSATE TRAP INDUCER HOUSINGDRAIN TUBE VIOLET COLLECTOR BOX EXTENSION TUBE COLLECTOR BOXDRAIN TUBE BLUE WH...

Page 8: ...block out of bracket 6 To replace igniter igniter assembly reverse items 5a through 5d 7 Reconnect igniter wire connection 8 Turn on gas and electrical supplies to furnace 9 Verify igniter operation by initiating furnace control board self test feature or by cycling thermostat 10 Replace main furnace door Step 7 Electrical Controls and Wiring There may be more than 1 electrical supply to the unit ...

Page 9: ...d must be replaced use same type or equivalent wire W Y Y2 GND THERMOSTAT TERMINALS 1 2 3 Fig 12 Control Center A02142 BLW NUETRAL STATUS CODE LED SEC 2 SEC 1 EAC 2 L2 FUSE 3 AMP 0 5 AMP 24VAC HUM TEST TWIN Y1 DHUM G COM W W1 Y Y2 R 24V PLT 120 180 90 150 BLOWER OFF DELAY PLT 1 COOL HEAT SPARE 1 SPARE 2 FAN EAC 1 1 AMP 115VAC PR 1 L1 PL2 1 24 V THERMOSTAT TERMINALS 3 AMP FUSE LED OPERATION DIAGNOS...

Page 10: ... heat tape insulation If any damage or discolored insulation is evident replace heat tape 3 Check that heat tape power supply circuit is on Step 9 Winterizing Freezing condensate left in the furnace will damage the equipment If the furnace will be off for an extended period of time in a structure where the temperature will drop to 32 F or below winterize as follows 1 Turn off electrical supply to ...

Page 11: ...nger periods of time as the control will assume an overtemperature condition exists and will respond with blower operation This places the control in the status recall mode and displays the last code stored in memory Record the code After the last code is displayed the control will perform the component test and then return to normal standby mode COMPONENT TEST Blower access panel door switch open...

Page 12: ...UM 24VAC HUMIDIFIER CONNECTION 0 5 AMP MAX IDM INDUCED DRAFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMPER SELECTOR JB JUNCTION BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH N C PCB P...

Page 13: ...ing 31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry Check for Excessive wind Proper vent sizing Defective inducer motor Low inducer voltage 115VAC Defective pressure switch Inadequate combustion air supply Restricted vent Disconnected or obstructed pressure tubing Low inlet gas pressure if LGPS used If it opens during blow...

Page 14: ...test sequence The inducer will start and run for the entire component test The HSI blower motor FAN speed AMBER LED boards only HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on Was there a previous status code other than 11 Is door switch closed Is there 115V going to switch Replace door switch Replace transformer Does the control respond to ...

Page 15: ...stricted vent Proper vent sizing Excessive wind Blower motor on incorrect speed tap Input rate to furnace set too high 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition period the control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off del...

Page 16: ...31 58mxa9sm Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80099 Printed in U S A Form 58MXA 9SM Pg 16 11 02 Replaces 58MXA 8SM ...

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