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GA5S: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

9

Check Charge

Factory charge amount and desired subcooling are shown on unit rating

plate. Charging method is shown on information plate inside unit. 

For TXV, use subcooling method. For piston, use superheat method.To

properly  check  or  adjust  charge,  conditions  must  be  favorable  for

subcooling  charging.  Favorable  conditions  exist  when  the  outdoor

temperature is between 70°F and 100°F (21°C and 38°C), and the indoor

temperature  is  between  70°F  and  80°F  (21°C  and  27°C).  Follow  the

procedure below:

Unit  is  factory  charged  for  15ft  (4.57 m)  of  lineset. Adjust  charge  by

adding or removing 0.6 oz/ft of 3/8 liquid line above or below 15 ft. (4.6

m) respectively.

Allow system to operate at least 15 minutes. If conditions are favorable,

check system charge by super heat method for fixed metering device and

subcooling  method  for  TXV.  If  any  adjustment  is  necessary,  adjust

charge slowly and allow system to operate for 15 minutes to stabilize

before declaring a properly charged system. 

If  the  indoor  temperature  is  above  80°F  (27°C),  and  the  outdoor

temperature is in  the  favorable range, adjust system charge  by weight

based on line length and allow the indoor temperature to drop to 80°F

(27°C) before attempting to check system charge by subcooling method

as described above. 

If  the  indoor  temperature  is  below  70°F  (21°C),  or  the  outdoor

temperature is not in the favorable range, adjust charge for line set length

above  or  below  15  ft.  (4.6  m)  only.  Charge  level  should  then  be

appropriate for the  system to  achieve rated  capacity. The charge level

could then be checked at another time when the both indoor and outdoor

temperatures are in a more favorable range.

NOTE: 

If line length is beyond 80 ft (24 m) or greater than 35 ft (11 m)

vertical separation, See Residential Piping and Long Line Guideline for

special charging requirements.

WARNING

!

PERSONAL INJURY AND/OR PROPERTY DAMAGE 

HAZARD

Failure  to  follow  this  warning  could  result  in  personal  injury  and/or

property damage.

For continued  performance,  reliability, and safety, the  only  approved

accessories and replacement parts are those specified by the equipment

manufacturer.    The  use  of  non-manufacturer  approved  parts  and

accessories could invalidate the equipment limited warranty and result

in fire risk, equipment malfunction, and failure.  

Please review manufacturer's instructions and replacement part catalogs

available from your equipment supplier. 

Table 6 – Accessory Usage

ACCESSORY

REQUIRED FOR LOW-AMBIENT COOLING 

APPLICATIONS

(Below 55

F/13°C)

REQUIRED FOR LONG LINE 

APPLICATIONS

*

*.For tubing line sets between 80 and 200 ft. (27 and 61 m)  and/or 35 ft. (11 m) vertical differential, refer to Residential Piping and Longline Guideline.

REQUIRED FOR 

SEA COAST 

APPLICATIONS

(Within 2 miles/3.2 km)

Ball Bearing Fan Motor

Yes

†.Additional requirement for Low-Ambient Controller (full modulation feature) MotorMaster® Control. 

No

No

Compressor Start Assist Capacitor and 

Relay

Yes

Yes

No

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shut-Off TXV

Yes

Yes

No

Liquid Line Solenoid Valve

No

No

No

Motor Master

 or Low-ambient Pressure 

Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

Winter Start Control

Yes

‡.Required if Low Pressure Switch is factory or field installed.

No

No

Summary of Contents for GA5S

Page 1: ...away from windows patios decks etc where unit operation sound may disturb customer 3 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 4 Run refrigerant tubes with no bends...

Page 2: ...ce Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 610 mm clearance to service end of unit and 48 in 1219 mm above unit For...

Page 3: ...rit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material s...

Page 4: ...s vacuum depth 1 Vacuum unit to 500 microns 2 When isolating the unit from the pump the pressure shall not rise above 1500 microns in 10 minutes Final Tubing Check IMPORTANT Check to be certain factor...

Page 5: ...nimum of 15 minutes before checking charge 2 Measure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor type...

Page 6: ...4 110 43 108 42 106 41 104 40 102 39 416 114 46 112 44 110 43 108 42 106 41 104 40 427 116 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47...

Page 7: ...et and connect leads to control wiring Refer to thermostat Installation Instructions for wiring specific unit combinations see Fig 7 Use No 18 AWG color coded insulated 35 C minimum wire If thermostat...

Page 8: ...ash if a phase problem exists See code descriptions on monitor If LED is flashing disconnect power to unit and interchange 2 field wiring leads on unit contactor A00010 Fig 8 3 Phase Monitor Control A...

Page 9: ...evel should then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable ra...

Page 10: ...requirements outlined in manual 5 Fill out Dealer Installation Checklist and place in customer file Repairing Refrigerant Circuit When breaking into the refrigerant circuit to make repairs or for any...

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