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GA5S: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

5

Air Conditioner Applied as Replacement Component

If  the  air  conditioner  is  installed  as  a  replacement  component  in  an

existing piston indoor system, the piston size in the indoor unit should be

changed to the size required for the air conditioner which can be found in

the indoor unit Product Data 

Units with Cooling Mode TXV

Units  installed  with  cooling  mode  TXV  require  charging  by  the

subcooling method.

1. Operate unit a minimum of 15 minutes before checking charge.
2. Measure liquid service valve pressure by attaching an accurate gage

to service port. 

3. Measure liquid line temperature by attaching an accurate thermistor

type or electronic thermometer to liquid line near outdoor coil. 

4. Refer to unit rating plate for required subcooling temperature. 
5. Refer to 

Table 2

 - Rating Plate (required) Subcooling Temperature.

Find  the  point  where  required  subcooling  temperature  intersects

measured liquid service valve pressure. 

6. To obtain required subcooling temperature at a specific 

liquid  line  pressure,  add  refrigerant  if  liquid  line  temperature  is

higher than indicated or reclaim refrigerant if temperature is lower.

Allow a tolerance of ±3°F (±1.7°C).

Units with Indoor Piston

Units  installed  with  indoor  pistons  require  charging  by  the  superheat

method. 
The  following  procedure  is  valid  when  indoor  airflow  is  within  ±21

percent of its rated CFM. 

1. Operate unit a minimum of 15 minutes before checking charge. 
2. Measure suction pressure by attaching an accurate gage to suction

valve service port. 

3. Measure  suction  temperature  by  attaching  an  accurate  thermistor

type or electronic thermometer to suction line at service valve. 

4. Measure outdoor air dry-bulb temperature with thermometer. 
5. Measure  indoor  air  (entering  indoor  coil)  wet-bulb  temperature

with a sling psychrometer. 

6. Refer  to 

Table 3

  -  Superheat  Charging  - AC  Only.  Find  outdoor

temperature  and evaporator  entering air wet-bulb  temperature. At

this intersection, note superheat. Where a dash (--) appears on the

table,  do  not  attempt  to  charge  system  under  these  conditions  or

refrigerant slugging may occur. Charge must be weighted in, adding

or  removing  0.6  oz/ft  of  3/8  liquid  line  above  or  below  15  feet

(4.6m) respectively.

7. Refer  to 

Table 4

  -  Required  Suction-Line  Temperature.  Find

superheat temperature (from #6 above) and suction pressure. At this

intersection, note suction line temperature.

8. If  unit  has  a  higher  suction  line  temperature  than  charted

temperature, add refrigerant until charted temperature is reached. 

9. If  unit  has  a  lower  suction  line  temperature  than  charted

temperature,  reclaim  refrigerant  until  charted  temperature  is

reached. 

10. When adding refrigerant, charge in liquid form into suction service

port using a flow-restricting device. 

11. If  outdoor  air  temperature  or  pressure  at  suction  valve  changes,

charge to new suction line temperature indicated on chart. 

12. Optimum performance will be achieved when the operating charge

produces 10°F suction superheat at suction service valve with 95°F

(35°C) outdoor ambient and 80°F  (27°C) dry bulb (67°F / 19°C)

wet  bulb) indoor  temperature (DOE “A”  test conditions) at  rated

airflow.

Summary of Contents for GA5S

Page 1: ...away from windows patios decks etc where unit operation sound may disturb customer 3 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 4 Run refrigerant tubes with no bends...

Page 2: ...ce Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 610 mm clearance to service end of unit and 48 in 1219 mm above unit For...

Page 3: ...rit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material s...

Page 4: ...s vacuum depth 1 Vacuum unit to 500 microns 2 When isolating the unit from the pump the pressure shall not rise above 1500 microns in 10 minutes Final Tubing Check IMPORTANT Check to be certain factor...

Page 5: ...nimum of 15 minutes before checking charge 2 Measure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor type...

Page 6: ...4 110 43 108 42 106 41 104 40 102 39 416 114 46 112 44 110 43 108 42 106 41 104 40 427 116 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47...

Page 7: ...et and connect leads to control wiring Refer to thermostat Installation Instructions for wiring specific unit combinations see Fig 7 Use No 18 AWG color coded insulated 35 C minimum wire If thermostat...

Page 8: ...ash if a phase problem exists See code descriptions on monitor If LED is flashing disconnect power to unit and interchange 2 field wiring leads on unit contactor A00010 Fig 8 3 Phase Monitor Control A...

Page 9: ...evel should then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable ra...

Page 10: ...requirements outlined in manual 5 Fill out Dealer Installation Checklist and place in customer file Repairing Refrigerant Circuit When breaking into the refrigerant circuit to make repairs or for any...

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