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FX4D: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

6

A09383

Fig. 9 – Wiring Layout Air Conditioning Unit 

(Cooling Only)

A09384

Fig. 10 – Wiring Layout Air Conditioning Unit 

(Cooling and 1-Stage Heat)

A09385

Fig. 11 – Wiring Layout Heat Pump Unit 

(Cooling and 2-Stage Heat with No Outdoor Thermostat)

A09386

Fig. 12 – Wiring Layout Heat Pump Unit 

(Cooling and 2-Stage Heat with 1 Outdoor Thermostat)

HEATER STAGING

The controls are factory circuited for single-stage operation. For 2-stage

operation, use outdoor thermostat kit Part No. KHAOT0301FST, and for

3-stage use both kits Part No. KHAOT0201SEC and KHAOT0301FST. 

When  2  stages  are  desired,  cut  W3  at  the  W2  wire  nut,  strip  and

reconnect per the thermostat kit instruction. (See Fig. 13.) When 3 stages

are desired, cut the W2 wire nut off and discard. Strip W2, W3, and E

and reconnect per thermostat kit instructions. (See Fig. 13.)

NOTE: 

When 3 stages are used or anytime the E terminal is not tied to

W2,  the  emergency  heat  relay,  part  of  outdoor  kit  Part  No.

KHAOT0201SEC must be used.

A09387

Fig. 13 – Wiring Layout Heat Pump Unit 

(Cooling and 2-Stage Heat with 2 Outdoor Thermostats)

A09388

Fig. 14 – Wiring Layout Heat Pump Unit 

(Cooling and 2-Stage Heat for Manufactured Housing)

A05182

Fig. 15 – Transformer Connections

R

G

W

Y

THERMOSTAT

RED

GRY

WHT

BLU

VIO

BRN

WHT

R

G

W

2

W

3

E

C

FAN COIL

C

Y

AIR COND.

R

G

W

Y

THERMOSTAT

R

G

W

2

W

3

E

C

FAN COIL

C

Y

AIR COND.

RED

GRY

WHT

WHT

BLU

VIO

BRN

R

G

C

E

L

O

Y

THERMOSTAT

R

R

C

O

Y

G

C

W

2

W

2

W

2

W

3

E

FAN COIL

HEAT PUMP

(CONTROL)

RED

GRY

BRN

WHT

BLU

VIO

R

G

C

E

L

O

Y

THERMOSTAT

R

R

C

O

Y

G

C

W

2

W

2

W

2

W

3

E

ODTS

FAN COIL

HEAT PUMP

(CONTROL)

RED

GRY

BRN

WHT

VIO

BLU

CAUTION

!

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or property damage.
If W2,  W3,  and  E  on  any  3  stage  heater  (18,  20,  24,  or  30kW)  are

individually  connected  -  as  with  outdoor  thermostats  or  any  other

situation - emergency heat relay must be used. This relay is in kit Part

No.  KHOT0201SEC  and  is  used  normally  with  kit  Part  No.

KHAOT0301FST.

R

G

C

L

E

O

C

1

4

7

C

9

6

3

Y

THERMOSTAT

R

R

C

O

Y

G

C

W

2

W

2

W

2

W

3

E

FAN COIL

EMERGENCY HEAT RELAY

HEAT PUMP

(CONTROL)

ODTS1

ODTS2

RED

GRY

BRN

WHT

BLU

VIO

R

E

W

2

R

C

THERMOSTAT

FAN COIL

HEAT PUMP

(CONTROL)

G

C

W

2

E

L

G

C

R

O

Y

ODTS

O

Y

W

3

W

2

230

C

208

BRN

RED

YEL

BLK

SECONDARY

PRIMARY

Summary of Contents for FX4D 019

Page 1: ...quipped with an electric heater package For units not equipped with factory installed heat a factory approved field installed UL listed heater package is available from your equipment supplier See unit rating plate for a list of factory approved heaters Heaters that are not factory approved could cause damage which would not be covered under the equipment warranty If fan coil contains a factory in...

Page 2: ...asing flange 3 Remove coil assembly 4 Lay fan coil on its right side and reinstall coil assembly with condensate pan down See Fig 5 5 Attach coil to casing flange using previously removed coil mounting screw 6 Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit 7 Add gaskets from kit KFAHD 8 Align holes with tubing connections and condensa...

Page 3: ...de coil assembly into casing Be sure coil bracket on each corner of vertical pan engages coil support rails 9 Reinstall 2 snap in clips to correctly position and secure coil assembly in unit Be sure clip with large offset is used on right side of unit to secure horizontal pan 10 Remove two oval fitting caps from left side of the coil access panel and fitting panel 11 Remove insulation knockouts on...

Page 4: ...to top of fan coil using No 10 self tapping screws Angle strap down and away from back of fan coil remove all slack and fasten to wall stud of structure using 5 16 lag screws Typically both sides of the fan coil b If fan coil is against wall secure fan coil to wall stud using 1 8 3mm wide right angle brackets Attach brackets to fan coil using No 10 self tapping screws and to wall stud using 5 16 l...

Page 5: ...ts with a factory installed disconnect with pull out removed service and maintenance can be safely performed on only the load side of the control package LINE VOLTAGE CONNECTIONS If unit contains an accessory electric heater remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units w...

Page 6: ...HAOT0201SEC must be used A09387 Fig 13 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat with 2 Outdoor Thermostats A09388 Fig 14 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat for Manufactured Housing A05182 Fig 15 Transformer Connections R G W Y THERMOSTAT RED GRY WHT BLU VIO BRN WHT R G W2 W3 E C FAN COIL C Y AIR COND R G W Y THERMOSTAT R G W2 W3 E C FAN COIL C Y AIR COND RED GRY WHT...

Page 7: ...LOW CONTROL DEVICE The FX4D is equipped with PuronR refrigerant TXV Use outdoor units designed for PuronR refrigerant only CONDENSATE DRAINS To connect drains the cap openings must be removed Use a knife to start the opening near the tab and using pliers pull the tab to remove the disk Clean the edge of the opening if necessary and install the condensate line Finally caulk around the lines where t...

Page 8: ...gizes R to G R to Y and R to O heat pump only G energizes fan relay on PCB which completes circuit to indoor blower motor When G is de energized there is a 90 second delay before fan relay opens NOTE Speed taps 1 2 and 3 have a 90 second blower off delay Speed taps 4 and 5 have 0 second blower off delay HEAT PUMP HEATING WITH AUXILIARY ELECTRIC HEAT Thermostat energizes R to G R to Y and R to W G ...

Page 9: ... in poor unit performance and or product damage Never operate unit without a filter Factory authorized filter kits may be used when locating the filter inside the unit For those applications where access to an internal filter is impractical a field supplied filter must be installed in the return air duct system R G C E L O Y THERMOSTAT R R C O Y G C W2 W2 W2 W3 E FAN COIL HEAT PUMP CONTROL RED GRY...

Page 10: ... 02 2 8 10 0 3 9 15 0 3 9 15 02 4 20 02 4 20 04 6 18 24 30 10 Table 5 Airflow Performance CFM in Cooling Mode Model Size Blower Speed EXTERNAL STATIC in wc 0 10 0 20 0 30 0 40 0 50 0 60 FX4D 019 Tap 5 776 745 696 660 609 572 Tap 4 683 644 589 548 494 461 Tap 3 683 644 589 548 494 461 Tap 2 631 563 500 443 409 361 Tap 1 625 524 457 417 367 319 FX4D 025 Tap 5 956 920 891 851 816 780 Tap 4 825 795 75...

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