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FX4D: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

2

A09382

Fig. 1 – Slope Coil Unit in Upflow Application

NOTE: 

To convert units for downflow applications, refer to Installation

Instructions supplied with kit for proper installation. For slope fan coils,

use  kit  Part  No.  KFADC0201SLP.  For  A-coils,  use  kit  Part  No.

KFADC0401ACL. Use  fireproof resilient gasket, 1/8 to 1/4-in (3 to  6

mm) thick, between duct, unit, and floor.

NOTE: 

Gasket  kit  number  KFAHD0101SLP  is  also  required  for  all

downflow applications to maintain low air leak/low sweat performance.

NOTE: 

Modular  units  can  be  disassembled  and  components  moved

separately  to  installation  area  for  reassembly.  This  process

accommodates small scuttle holes and limiting entrances to installation

sites. (See Fig. 2.)

HORIZONTAL INSTALLATION

Units must not be installed with access panels facing up or down. All

other units are factory built for horizontal left installation. (See Fig. 3

and 4.) When suspending unit from ceiling, dimples in casing indicate

suitable location of screws for mounting metal support straps. (See Fig.

3.)
For horizontal applications having high return static and humid return

air, the Water Management Kit, KFAHC0125AAA, may need to be used

to assist in water management.

Horizontal Right Conversion of Units with Slope Coils

NOTE: 

Gasket kit number KFAHD0101SLP is required for horizontal

slope coil conversion to maintain low air leak/low sweat performance.

A95293

Fig. 2 – Modular Unit Assembly

1. Remove blower and coil access panels and fitting panel. (See Fig.

5.)

2. Remove coil mounting screw securing coil assembly to right side

casing flange.

3. Remove coil assembly.
4. Lay  fan  coil  on  its  right  side  and  reinstall  coil  assembly  with

condensate pan down (See Fig. 5.)

5. Attach  coil  to  casing  flange  using  previously  removed  coil

mounting screw.

6. Make sure pan cap in fitting door is properly seated on fitting door

to retain low air leak rating of the unit.

7. Add gaskets from kit - KFAHD.
8. Align  holes  with  tubing  connections  and  condensate  pan

connections. Reinstall access panels and fitting panel. 

A COIL

UNITS

POWER ENTRY

OPTIONS

LOW VOLT
ENTRY
OPTIONS

FIELD MODIFIED
SIDE RETURN
LOCATION FOR
SLOPE COIL
UNITS ONLY

FIELD SUPPLIED
RETURN PLENUM

UPFLOW/DOWNFLOW

SECONDARY DRAIN

UPFLOW/DOWNFLOW

PRIMARY DRAIN

019, 025

17" (432 mm)

A

1.5" (38 mm) 

   2.5" 
(64 mm) 

19" (483 mm)

FIELD SUPPLIED
SUPPLY DUCT

UPFLOW/DOWNFLOW

SECONDARY DRAIN

UPFLOW/DOWNFLOW

PRIMARY DRAIN

     031

19" (483 mm)

019 - 049  21" (533 mm) FRONT SERVICE
     061      24" (610mm)  CLEARANCE

UNIT

A

CAUTION

!

PRODUCT OR PROPERTY DAMAGE HAZARD

Failure to follow this warning caution may result in product or property

damage. 

The conversion of the fan coil to downflow requires special procedures

for  the  condensate  drains  on  both A-coil  and  Slope-coil  units.  The

vertical  drains  have  an  overflow  hole  between  the  primary  and

secondary drain holes. This hole is plugged for all applications except

downflow, and must be used for downflow.  During conversion process,

remove plastic cap covering vertical drains only and discard. Remove

plug  from  overflow  hole  and  discard.  At  completion  of  downflow

installation, caulk around vertical pan fitting to door joint to retain low

air leak performance of the unit.

CAUTION

!

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in product or property damage.
For  optimum  condensate  drainage  performance  in  horizontal

installations, unit should be leveled along its length and width.

2 SCREWS

2 SCREWS

REAR CORNER
BRACKET

BLOWER BOX

COIL BOX

2 SCREWS

Summary of Contents for FX4D 019

Page 1: ...quipped with an electric heater package For units not equipped with factory installed heat a factory approved field installed UL listed heater package is available from your equipment supplier See unit rating plate for a list of factory approved heaters Heaters that are not factory approved could cause damage which would not be covered under the equipment warranty If fan coil contains a factory in...

Page 2: ...asing flange 3 Remove coil assembly 4 Lay fan coil on its right side and reinstall coil assembly with condensate pan down See Fig 5 5 Attach coil to casing flange using previously removed coil mounting screw 6 Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit 7 Add gaskets from kit KFAHD 8 Align holes with tubing connections and condensa...

Page 3: ...de coil assembly into casing Be sure coil bracket on each corner of vertical pan engages coil support rails 9 Reinstall 2 snap in clips to correctly position and secure coil assembly in unit Be sure clip with large offset is used on right side of unit to secure horizontal pan 10 Remove two oval fitting caps from left side of the coil access panel and fitting panel 11 Remove insulation knockouts on...

Page 4: ...to top of fan coil using No 10 self tapping screws Angle strap down and away from back of fan coil remove all slack and fasten to wall stud of structure using 5 16 lag screws Typically both sides of the fan coil b If fan coil is against wall secure fan coil to wall stud using 1 8 3mm wide right angle brackets Attach brackets to fan coil using No 10 self tapping screws and to wall stud using 5 16 l...

Page 5: ...ts with a factory installed disconnect with pull out removed service and maintenance can be safely performed on only the load side of the control package LINE VOLTAGE CONNECTIONS If unit contains an accessory electric heater remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units w...

Page 6: ...HAOT0201SEC must be used A09387 Fig 13 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat with 2 Outdoor Thermostats A09388 Fig 14 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat for Manufactured Housing A05182 Fig 15 Transformer Connections R G W Y THERMOSTAT RED GRY WHT BLU VIO BRN WHT R G W2 W3 E C FAN COIL C Y AIR COND R G W Y THERMOSTAT R G W2 W3 E C FAN COIL C Y AIR COND RED GRY WHT...

Page 7: ...LOW CONTROL DEVICE The FX4D is equipped with PuronR refrigerant TXV Use outdoor units designed for PuronR refrigerant only CONDENSATE DRAINS To connect drains the cap openings must be removed Use a knife to start the opening near the tab and using pliers pull the tab to remove the disk Clean the edge of the opening if necessary and install the condensate line Finally caulk around the lines where t...

Page 8: ...gizes R to G R to Y and R to O heat pump only G energizes fan relay on PCB which completes circuit to indoor blower motor When G is de energized there is a 90 second delay before fan relay opens NOTE Speed taps 1 2 and 3 have a 90 second blower off delay Speed taps 4 and 5 have 0 second blower off delay HEAT PUMP HEATING WITH AUXILIARY ELECTRIC HEAT Thermostat energizes R to G R to Y and R to W G ...

Page 9: ... in poor unit performance and or product damage Never operate unit without a filter Factory authorized filter kits may be used when locating the filter inside the unit For those applications where access to an internal filter is impractical a field supplied filter must be installed in the return air duct system R G C E L O Y THERMOSTAT R R C O Y G C W2 W2 W2 W3 E FAN COIL HEAT PUMP CONTROL RED GRY...

Page 10: ... 02 2 8 10 0 3 9 15 0 3 9 15 02 4 20 02 4 20 04 6 18 24 30 10 Table 5 Airflow Performance CFM in Cooling Mode Model Size Blower Speed EXTERNAL STATIC in wc 0 10 0 20 0 30 0 40 0 50 0 60 FX4D 019 Tap 5 776 745 696 660 609 572 Tap 4 683 644 589 548 494 461 Tap 3 683 644 589 548 494 461 Tap 2 631 563 500 443 409 361 Tap 1 625 524 457 417 367 319 FX4D 025 Tap 5 956 920 891 851 816 780 Tap 4 825 795 75...

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