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FX4D: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

7

GROUND CONNECTIONS

NOTE: 

Use  UL  listed  conduit  and  conduit  connectors  for  connecting

supply wire(s) to unit to obtain proper grounding. Grounding may also

be accomplished by using grounding lugs provided in control box. 

MINIMUM CFM AND MOTOR SPEED SELECTION

The fan speed selection is done at the motor connector.  Units with or

without  electric  heaters  require  a  minimum  CFM.  Refer  to  the  unit

wiring label to ensure that the fan speed selected is not lower than the

minimum fan speed indicated. 

† electric heat airflow is same CFM as Tap 3, except 0 sec off delay 

‡ high static applications, see airflow tables for max airflow

To  change  motor  speeds  disconnect  the  BLUE  fan  lead  from  motor

connector  terminal  #2  (factory  default  position)  and  move  to  desired

speed-tap; 1, 2, 3, or 5.
Speed-taps  1,  2,  and  3  have  a  90  second  blower  off  time  delay

pre-programmed  into  the  motor.  Speed-tap  4  is  used  for  electric  heat

only  (with  0  second  blower  time  delay)  and  the WHITE  wire  should

remain on tap 4. Speed-tap 5 is used for high static applications, but has

a  0  second  blower  time  delay  pre-programmed  into  the  motor.    See

Airflow Performance tables for actual CFM.  Also, see Fig. 16 for motor

speed selection location.

NOTE: 

In low static applications, lower motor speed tap should be used

to reduce possibility of water being blown off coil.

REFRIGERANT TUBING CONNECTION AND 

EVACUATION

Use  accessory  tubing  package  or  field-supplied  tubing  of  refrigerant

grade.  Suction  tube  must  be  insulated.  Do  not  use  damaged,  dirty,  or

contaminated  tubing  because  it  may  plug  refrigerant  flow-control

device. ALWAYS  evacuate  the  coil  and  field-supplied  tubing  to  500

microns before opening outdoor unit service valves.
Units have sweat suction and liquid tube connections. Make suction tube

connection first.

1. Cut tubing to correct length.

2. Insert tube into sweat connection on unit until it bottoms.
3. Braze connection using silver bearing or non-silver bearing brazing

materials. Do not use solder (materials which melt below 800_F /

427_C). Consult local code requirements.

A11048

Fig. 16 – Motor Speed Selection

4. Evacuate coil and tubing system to 500 microns using deep vacuum

method.

REFRIGERANT FLOW-CONTROL DEVICE

The FX4D is equipped with PuronR refrigerant TXV. Use outdoor units

designed for PuronR refrigerant only.

CONDENSATE DRAINS

To connect drains, the cap openings must be removed. Use a knife to

start the opening near the tab and using pliers, pull the tab to remove the

disk.  Clean  the  edge  of  the  opening  if  necessary  and  install  the

condensate line. Finally caulk around the lines where they exit the fitting

to retain the low leak rating of the unit.
Units  are  equipped  with  primary  and  secondary  3/4-in.  FPT  drain

connections. For proper condensate line installations see Fig. 1, 3, 4, 5

and  6.  To  prevent  property  damage  and  achieve  optimum  drainage

performance,  BOTH  primary  and  secondary  drain  lines  should  be

installed and include properly-sized condensate traps. (See Fig. 17 and

19.) Factory-approved condensate traps are available. It is recommended

that PVC fittings be used on the plastic condensate pan. Finger-tighten

plus 1-1/2 turns. Do not over-tighten. Use pipe dope.

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to establish uninterrupted or  unbroken ground could result in

personal injury and/or death.

According to NEC, NFPA 70, and local codes, the cabinet must have an

uninterrupted  or  unbroken  ground  to  minimize  personal  injury  if  an

electrical fault should occur. The ground may consist of electrical wire

or metal conduit when installed in accordance with existing electrical

codes. If conduit connection uses reducing washers, a separate ground

wire must be used.

Table 1 – Motor Speed Selection

Tap 1

Low 

90 sec off delay

Tap 2

Medium 

90 sec off delay

Tap 3

High 

90 sec off delay

Tap 4

Electric heat  †

0 sec off delay

Tap 5

Max  ‡

0 sec off delay

CAUTION

!

PRODUCT DAMAGE HAZARD

Failure to follow this caution may result in product or property damage.
A brazing shield MUST be used when tubing sets are being brazed to

the  unit  connections  to  prevent  damage  to  the  unit  surface  and

condensate pan fitting caps.

CAUTION

!

PRODUCT DAMAGE HAZARD

Failure to follow this caution may result in product or property damage.
Wrap a wet cloth around rear of fitting to prevent damage to TXV and

factory-made joints.

CAUTION

!

PRODUCT OPERATION HAZARD

Failure to follow this caution may result in improper product operation.
If  using  a  TXV  in  conjunction  with  a  single-phase  reciprocating

compressor,  a  compressor  start  capacitor  and  relay  are  required.

Consult outdoor unit pre-sale literature for start assist kit part number.

1   2   3   4   5

Speed Taps may be located on motor,
or on plug close to motor.

CL

G

N

1   2   3   4   5

Summary of Contents for FX4D 019

Page 1: ...quipped with an electric heater package For units not equipped with factory installed heat a factory approved field installed UL listed heater package is available from your equipment supplier See unit rating plate for a list of factory approved heaters Heaters that are not factory approved could cause damage which would not be covered under the equipment warranty If fan coil contains a factory in...

Page 2: ...asing flange 3 Remove coil assembly 4 Lay fan coil on its right side and reinstall coil assembly with condensate pan down See Fig 5 5 Attach coil to casing flange using previously removed coil mounting screw 6 Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit 7 Add gaskets from kit KFAHD 8 Align holes with tubing connections and condensa...

Page 3: ...de coil assembly into casing Be sure coil bracket on each corner of vertical pan engages coil support rails 9 Reinstall 2 snap in clips to correctly position and secure coil assembly in unit Be sure clip with large offset is used on right side of unit to secure horizontal pan 10 Remove two oval fitting caps from left side of the coil access panel and fitting panel 11 Remove insulation knockouts on...

Page 4: ...to top of fan coil using No 10 self tapping screws Angle strap down and away from back of fan coil remove all slack and fasten to wall stud of structure using 5 16 lag screws Typically both sides of the fan coil b If fan coil is against wall secure fan coil to wall stud using 1 8 3mm wide right angle brackets Attach brackets to fan coil using No 10 self tapping screws and to wall stud using 5 16 l...

Page 5: ...ts with a factory installed disconnect with pull out removed service and maintenance can be safely performed on only the load side of the control package LINE VOLTAGE CONNECTIONS If unit contains an accessory electric heater remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units w...

Page 6: ...HAOT0201SEC must be used A09387 Fig 13 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat with 2 Outdoor Thermostats A09388 Fig 14 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat for Manufactured Housing A05182 Fig 15 Transformer Connections R G W Y THERMOSTAT RED GRY WHT BLU VIO BRN WHT R G W2 W3 E C FAN COIL C Y AIR COND R G W Y THERMOSTAT R G W2 W3 E C FAN COIL C Y AIR COND RED GRY WHT...

Page 7: ...LOW CONTROL DEVICE The FX4D is equipped with PuronR refrigerant TXV Use outdoor units designed for PuronR refrigerant only CONDENSATE DRAINS To connect drains the cap openings must be removed Use a knife to start the opening near the tab and using pliers pull the tab to remove the disk Clean the edge of the opening if necessary and install the condensate line Finally caulk around the lines where t...

Page 8: ...gizes R to G R to Y and R to O heat pump only G energizes fan relay on PCB which completes circuit to indoor blower motor When G is de energized there is a 90 second delay before fan relay opens NOTE Speed taps 1 2 and 3 have a 90 second blower off delay Speed taps 4 and 5 have 0 second blower off delay HEAT PUMP HEATING WITH AUXILIARY ELECTRIC HEAT Thermostat energizes R to G R to Y and R to W G ...

Page 9: ... in poor unit performance and or product damage Never operate unit without a filter Factory authorized filter kits may be used when locating the filter inside the unit For those applications where access to an internal filter is impractical a field supplied filter must be installed in the return air duct system R G C E L O Y THERMOSTAT R R C O Y G C W2 W2 W2 W3 E FAN COIL HEAT PUMP CONTROL RED GRY...

Page 10: ... 02 2 8 10 0 3 9 15 0 3 9 15 02 4 20 02 4 20 04 6 18 24 30 10 Table 5 Airflow Performance CFM in Cooling Mode Model Size Blower Speed EXTERNAL STATIC in wc 0 10 0 20 0 30 0 40 0 50 0 60 FX4D 019 Tap 5 776 745 696 660 609 572 Tap 4 683 644 589 548 494 461 Tap 3 683 644 589 548 494 461 Tap 2 631 563 500 443 409 361 Tap 1 625 524 457 417 367 319 FX4D 025 Tap 5 956 920 891 851 816 780 Tap 4 825 795 75...

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