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Installation Instructions

NOTE: 

Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS

Improper  installation,  adjustment,  alteration,  service,  maintenance,  or

use can cause explosion, fire, electrical shock, or other conditions which

may  cause  death,  personal  injury  or  property  damage.  Consult  a

qualified  installer,  service  agency,  or  your  distributor  or  branch  for

information  or  assistance.  The  qualified  installer  or  agency  must  use

factory-authorized  kits  or  accessories  when  modifying  this  product.

Refer  to  the  individual  instructions  packaged  with  kits  or  accessories

when installing.
Follow  all  safety  codes.  Wear  safety  glasses,  protective  clothing  and

work gloves. Have a fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in literature and

attached to the unit. Consult local building codes and the current editions

of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical Code

CSA C22.1.
Recognize safety information. This is the safety-alert symbol  . When

you see this symbol on the unit and in instruction manuals, be alert to the

potential for personal injury.
Understand the signal words 

DANGER

WARNING

, and 

CAUTION

.

These words are used with the safety-alert symbol. 

DANGER

 identifies

the most serious hazards which 

will 

result in severe personal injury or

death. 

WARNING

  signifies  hazards  which 

could

  result  in  personal

injury or death. 

CAUTION

 is used to identify unsafe practices which

may 

result  in  minor  personal  injury  or  product  and  property damage.

NOTE

 is  used to  highlight suggestions  which 

will

  result in  enhanced

installation, reliability, or operation.

INTRODUCTION

Model  FX4D  is  designed  for  flexibility  and  can  be  used  for  upflow,

horizontal,  or  downflow  (kit  required)  and  manufactured  and  mobile

home  applications. These  units  are  designed  to  meet  the  low  air  leak

requirements currently in effect. Because of this, the units need special

attention  in  the  condensate  pan  and  drain  connection  area  and  when

brazing  tubing.  These  units  are  designed  specifically  for  Puronr

refrigerant  and  must  be  used  only  with  Puronr  refrigerant  air

conditioners  and heat pumps as  shipped. These units  are  available for

systems  of  18,000  through  60,000  Btuh  nominal  cooling  capacity.

Factory-authorized, field-installed electric heater packages are available

in  sizes  5  through  30kW.  See  Product  Data  literature  for  available

accessory kits.

HEATER PACKAGES

This unit may or may not be equipped with an electric heater package.

For units not equipped with factory-installed heat, a factory-approved,

field-installed,  UL  listed  heater  package  is  available  from  your

equipment supplier. See unit rating plate for a list of factory-approved

heaters. Heaters that are not factory approved could cause damage which

would not be covered under the equipment warranty. If fan coil contains

a  factory-installed  heater  package,  minimum  circuit  ampacity  (MCA)

and maximum fuse/breaker may be different than units with a same size

field-installed accessory heater. The difference is not an error and is due

to calculation differences per UL guidelines.

INSTALLATION

CHECK EQUIPMENT

Unpack unit and move to final location. Remove carton taking care not

to damage unit. Inspect equipment for damage prior to installation. File

claim with shipping company if shipment is damaged or incomplete. 
Locate unit rating plate which contains proper installation information.

Check rating plate to be sure unit matches job specifications.

MOUNT UNIT

Unit can stand or lie on floor, or hang from ceiling or wall. Allow space

for wiring, piping, and servicing unit.

IMPORTANT: 

When  unit  is  installed  over  a  finished  ceiling  and/or

living  area,  building  codes  may  require  a  field-supplied  secondary

condensate pan to be installed under the entire unit. Some localities may

allow as an alternative, the running of a separate, secondary condensate

line. Consult local codes for additional restrictions or precautions.

NOTE: 

Nuisance sweating may occur if the unit is installed in a high

humidity environment with low airflow.

UPFLOW INSTALLATION

If return air is to be ducted through a floor, set unit on floor over opening

and use 1/8 to 1/4-in (3 to 6 mm) thick fireproof resilient gasket between

duct, unit, and floor.
Side  return  is  a  field  option  on  slope  coil  models.  Cut  opening  per

dimensions. (See Fig. 1.) A field-supplied bottom closure is required.

DOWNFLOW INSTALLATION

In this application, field conversion of the evaporator is required using

accessory downflow kit along with an accessory base kit. Use fireproof

resilient gasket, 1/8 to 1/4-in (3 to 6 mm) thick, between duct, unit, and

floor.

FX4D

FAN COILS

WARNING

!

ELECTRICAL OPERATION HAZARD

Failure to maintain proper clearances could result in personal injury or

death.

Before installing or  servicing unit, always  turn  off all  power  to unit.

There may be more than 1 disconnect switch. Turn off accessory heater

power if applicable. Lock out and tag switch with a suitable warning

label.

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury. 
Sheet metal parts may have sharp edges or burrs. Use care and wear

appropriate  protective  clothing,  safety  glasses  and  gloves  when

handling parts. 

Summary of Contents for FX4D 019

Page 1: ...quipped with an electric heater package For units not equipped with factory installed heat a factory approved field installed UL listed heater package is available from your equipment supplier See unit rating plate for a list of factory approved heaters Heaters that are not factory approved could cause damage which would not be covered under the equipment warranty If fan coil contains a factory in...

Page 2: ...asing flange 3 Remove coil assembly 4 Lay fan coil on its right side and reinstall coil assembly with condensate pan down See Fig 5 5 Attach coil to casing flange using previously removed coil mounting screw 6 Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit 7 Add gaskets from kit KFAHD 8 Align holes with tubing connections and condensa...

Page 3: ...de coil assembly into casing Be sure coil bracket on each corner of vertical pan engages coil support rails 9 Reinstall 2 snap in clips to correctly position and secure coil assembly in unit Be sure clip with large offset is used on right side of unit to secure horizontal pan 10 Remove two oval fitting caps from left side of the coil access panel and fitting panel 11 Remove insulation knockouts on...

Page 4: ...to top of fan coil using No 10 self tapping screws Angle strap down and away from back of fan coil remove all slack and fasten to wall stud of structure using 5 16 lag screws Typically both sides of the fan coil b If fan coil is against wall secure fan coil to wall stud using 1 8 3mm wide right angle brackets Attach brackets to fan coil using No 10 self tapping screws and to wall stud using 5 16 l...

Page 5: ...ts with a factory installed disconnect with pull out removed service and maintenance can be safely performed on only the load side of the control package LINE VOLTAGE CONNECTIONS If unit contains an accessory electric heater remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wiring harness See Electric Heater Installation Instructions For units w...

Page 6: ...HAOT0201SEC must be used A09387 Fig 13 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat with 2 Outdoor Thermostats A09388 Fig 14 Wiring Layout Heat Pump Unit Cooling and 2 Stage Heat for Manufactured Housing A05182 Fig 15 Transformer Connections R G W Y THERMOSTAT RED GRY WHT BLU VIO BRN WHT R G W2 W3 E C FAN COIL C Y AIR COND R G W Y THERMOSTAT R G W2 W3 E C FAN COIL C Y AIR COND RED GRY WHT...

Page 7: ...LOW CONTROL DEVICE The FX4D is equipped with PuronR refrigerant TXV Use outdoor units designed for PuronR refrigerant only CONDENSATE DRAINS To connect drains the cap openings must be removed Use a knife to start the opening near the tab and using pliers pull the tab to remove the disk Clean the edge of the opening if necessary and install the condensate line Finally caulk around the lines where t...

Page 8: ...gizes R to G R to Y and R to O heat pump only G energizes fan relay on PCB which completes circuit to indoor blower motor When G is de energized there is a 90 second delay before fan relay opens NOTE Speed taps 1 2 and 3 have a 90 second blower off delay Speed taps 4 and 5 have 0 second blower off delay HEAT PUMP HEATING WITH AUXILIARY ELECTRIC HEAT Thermostat energizes R to G R to Y and R to W G ...

Page 9: ... in poor unit performance and or product damage Never operate unit without a filter Factory authorized filter kits may be used when locating the filter inside the unit For those applications where access to an internal filter is impractical a field supplied filter must be installed in the return air duct system R G C E L O Y THERMOSTAT R R C O Y G C W2 W2 W2 W3 E FAN COIL HEAT PUMP CONTROL RED GRY...

Page 10: ... 02 2 8 10 0 3 9 15 0 3 9 15 02 4 20 02 4 20 04 6 18 24 30 10 Table 5 Airflow Performance CFM in Cooling Mode Model Size Blower Speed EXTERNAL STATIC in wc 0 10 0 20 0 30 0 40 0 50 0 60 FX4D 019 Tap 5 776 745 696 660 609 572 Tap 4 683 644 589 548 494 461 Tap 3 683 644 589 548 494 461 Tap 2 631 563 500 443 409 361 Tap 1 625 524 457 417 367 319 FX4D 025 Tap 5 956 920 891 851 816 780 Tap 4 825 795 75...

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