background image

6

Final Wiring Check

IMPORTANT

: Check factory wiring and field wire connections

to ensure terminations are secured properly. Check wire routing to
ensure wires are not in contact with tubing, sheet metal, etc.

Compressor Crankcase Heater

When equipped with a crankcase heater, furnish power to heater a

minimum of 24 hr before starting unit. To furnish power to heater
only, set thermostat to OFF and close electrical disconnect to

outdoor unit.
A crankcase heater is required if refrigerant tubing is longer than

80 ft (23.4 m), or when outdoor unit is 20 ft (6.09 m) below indoor
unit. Refer to the Residential Piping and Long Line Guideline.

Install Electrical Accessories

Refer to the individual instructions packaged with kits or

accessories when installing.

Start–Up

CAUTION

!

PERSONAL INJURY HAZARD

Failure to follow this caution may result in personal injury.
Wear safety glasses, protective clothing, and gloves when

handling refrigerant and observe the following:

S

Front seating service valves are equipped with Schrader valves.

CAUTION

!

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental

damage.
Federal regulations require that you do not vent refrigerant to

the atmosphere. Recover during system repair or final unit

disposal.

CAUTION

!

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this caution may result in personal injury,

equipment damage or improper operation.

S

Do not overcharge system with refrigerant.

S

Do not operate unit in a vacuum or at negative pressure.

S

Do not disable low pressure switch in scroll compressor

applications.

S

Compressor dome temperatures may be hot.

Follow these steps to properly start up system:

1. After system is evacuated, fully open liquid and vapor ser-

vice valves.

2. Unit is shipped with valve stem(s) front seated (closed) and

caps installed. Replace stem caps after system is opened to
refrigerant flow (back seated). Replace caps finger–tight and

tighten with wrench an additional 1/12 turn.

3. Close electrical disconnects to energize system.
4. Set room thermostat at desired temperature. Be sure set

point is below indoor ambient temperature.

5. Set room thermostat to HEAT or COOL and fan control to

ON or AUTO mode, as desired. Operate unit for 15
minutes. Check system refrigerant charge.

Sequence of Operation

Turn on power to indoor and outdoor units. Transformer is

energized.

Cooling

On a call for cooling, thermostat makes circuits R–O and R–Y, and

R–G. Circuit R–O energizes reversing valve, switching it to

cooling position. Circuit R–Y energizes contactor, starting outdoor
fan motor and compressor circuit. R–G energizes indoor unit

blower relay, starting indoor blower motor on high speed.
When thermostat is satisfied, its contacts open, de–energizing

contactor and blower relay. Compressor and motors should stop.

NOTE

: If indoor unit is equipped with a time–delay relay circuit,

the indoor blower will run an additional 90 seconds to increase
system efficiency.

Heating

On a call for heating, thermostat makes circuits R–Y and R–G.
Circuit R–Y energizes contactor, starting outdoor fan motor and

compressor. Circuit R–G energizes indoor blower relay, starting

blower motor on high speed.
Should temperature continue to fall, R–W2 is made through

second–stage room thermostat. Circuit R–W2 energizes a relay,
bringing on first bank of supplemental electric heat and providing

electrical potential to second heater relay (if used). If outdoor
temperature falls below setting of outdoor thermostat (field

installed option), contacts close to complete circuit and bring on

second bank of supplemental electric heat.
When thermostat is satisfied, its contacts open, de–energizing

contactor and relay. All heaters and motors should stop.

Defrost

The defrost control is a time/temperature control which includes a
field selectable (quick–connects located at board edge) time period

between defrost cycles (30, 60, or 90 minutes), factory set to either
60 or 90 minutes.
The electronic defrost timer sequence is enabled when the T1 input

on the board is energized. The timer starts only when the defrost
thermostat is closed and the contactor is energized.
Defrost mode is identical to cooling mode except that outdoor fan
motor stops and second–stage heat is turned on to continue

warming conditioned spaces.
To initiate defrost, the defrost thermostat must be closed. This can

be accomplished as follows:

1. Turn off power to outdoor unit.
2. Disconnect outdoor fan motor lead from OF2 on control

board (see Fig. 11). Tape lead to prevent grounding.

3. Restart unit in heating mode, allowing frost to accumulate

on outdoor coil.

4. After a few minutes in heating mode, liquid line temperat-

ure should drop below closing point of defrost thermostat

(approximately 30

°

F/–1.11

°

C).

5. Short between speedup terminals with a flat–blade screw-

driver. This reduces the timing sequence to 1/25th of origin-

al time. (See Table 4.)

6. When you hear reversing valve change position, remove

screwdriver immediately; otherwise, control will terminate
normal 10–minute defrost cycle in approximately 2
seconds.

NOTE

: Length of defrost cycle is dependent upon length of time

it takes to remove screwdriver from test pins after reversing valve
has shifted.

7. Unit will remain in defrost for remainder of defrost cycle

time or until defrost thermostat reopens at approximately

65

°

F (18.33

°

C) coil temperature of liquid line.

8. Turn off power to outdoor unit and reconnect fan motor

lead to OF2 on control board.

25H

B

B

/25H

B

C

/25H

C

D

Summary of Contents for Comfort 25HBB series

Page 1: ...th a suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testi...

Page 2: ...piping and service Allow 24 in 609 6 mm clearance to service end of unit and 48 in 1219 2 mm above unit For proper airflow a 6 in 152 4 mm clearance on 1 side of unit and 12 in 304 8 mm on all remain...

Page 3: ...for accessory requirements Refer to Table 2 for field tubing diameters There are no buried line applications greater than 36 in 914 4 mm If refrigerant tubes or indoor coil are exposed to atmosphere...

Page 4: ...braze liquid refrigerant tube to the filter drier A05227 Fig 6 Liquid Line Filter Drier CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation I...

Page 5: ...0010 Fig 9 3 Phase Monitor Control Applies to 3 Phase Units Only Table 3 3 Phase Monitor LED Indicators LED STATUS OFF No call for compressor operation FLASHING Reversed phase ON Normal Connect Contro...

Page 6: ...starting indoor blower motor on high speed When thermostat is satisfied its contacts open de energizing contactor and blower relay Compressor and motors should stop NOTE If indoor unit is equipped wi...

Page 7: ...lowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system Refer to Table 5 or 6 for additional subcooling required If the indoor temperature is above 80_...

Page 8: ...item 6 and suction pressure At this intersection note suction line temperature 8 If unit has a higher suction line temperature than charted temperature add refrigerant until charted temperature is rea...

Page 9: ...5 3 CAP 30 A 3 CNP 30 A 3 3 CSPH 3012A 3 3 FB4CNF030 TXV 3 FF1ENP030 3 FF1ENP031 3 FX4DN B F 031 5 5 CAP 36 A 5 3 CNP 36 A 3 CSPH 3612A 5 3 FB4CNF036 TXV FV4C FE4A N B F 003 5 5 3 FF1ENP036 5 3 FF1ENP...

Page 10: ...4C FE4A NF002 3 FX4DNF025 CAP 30 A CNP 30 A CSPH 3012A FB4CNF030 TXV FF1ENP030 FF1ENP031 FX4DN B F 031 3 CAP 36 A CNP 36 A CSPH 3612A FB4CNF036 TXV FV4C FE4A N B F 003 FF1ENP036 FF1ENP037 FX4DN B F 03...

Page 11: ...22 23 23 23 23 65 3 7 12 18 19 21 21 22 22 70 7 14 16 18 20 20 20 75 3 11 13 16 18 18 19 82 6 8 12 15 16 17 85 4 7 11 14 15 16 90 4 8 12 14 15 95 6 10 12 14 100 4 8 11 12 105 3 6 9 11 110 5 7 10 115 3...

Page 12: ...ide with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE...

Reviews: