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Installation Instructions

25HBB, 25HBC, 25HCD

Comfort

t

Series Heat Pumps

with Puron

r

Refrigerant

1–1/2 To 5 Nominal Tons

NOTE

: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory–authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.

Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in

literature and attached to the unit. Consult local building codes and

current editions of the National Electrical Code (NEC) NFPA 70.

In Canada, refer to current editions of the Canadian electrical code

CSA 22.1.
Recognize safety information. This is the safety–alert symbol

!

!

.

When you see this symbol on the unit and in instructions or

manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and

CAUTION. These words are used with the safety–alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death.

WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability, or

operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch. Lock out and

tag switch with a suitable warning label.

EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal injury,

and/or property damage.
Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors.

Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!

WARNING

INSTALLATION RECOMMENDATIONS

NOTE

: In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

for unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding un-

necessary turns and bends.

4. Leave some slack between structure and unit to absorb vi-

bration.

5. When passing refrigerant tubes through the wall, seal open-

ing with RTV or other pliable silicon–based caulk (see Fig.
1).

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with
tubing (see Fig. 1).

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation (see Fig. 1).

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25.4 mm)

 MIN

THROUGH THE WALL

SUSPENSION

A07588

Fig. 1 -- Connecting Tubing Installation

When outdoor unit is connected to factory–approved indoor unit,
outdoor unit contains system refrigerant charge for operation with

AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field–supplied or factory accessory tubing. For proper unit

operation, check refrigerant charge using charging information

located on control box cover and/or in the Check Charge section of
this instruction.

IMPORTANT

: Maximum liquid–line size is 3/8–in. OD for all

residential applications including long line.

IMPORTANT

: Always install the factory–supplied liquid–line

filter drier. Obtain replacement filter driers from your distributor or
branch.

Summary of Contents for Comfort 25HBB series

Page 1: ...th a suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testi...

Page 2: ...piping and service Allow 24 in 609 6 mm clearance to service end of unit and 48 in 1219 2 mm above unit For proper airflow a 6 in 152 4 mm clearance on 1 side of unit and 12 in 304 8 mm on all remain...

Page 3: ...for accessory requirements Refer to Table 2 for field tubing diameters There are no buried line applications greater than 36 in 914 4 mm If refrigerant tubes or indoor coil are exposed to atmosphere...

Page 4: ...braze liquid refrigerant tube to the filter drier A05227 Fig 6 Liquid Line Filter Drier CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation I...

Page 5: ...0010 Fig 9 3 Phase Monitor Control Applies to 3 Phase Units Only Table 3 3 Phase Monitor LED Indicators LED STATUS OFF No call for compressor operation FLASHING Reversed phase ON Normal Connect Contro...

Page 6: ...starting indoor blower motor on high speed When thermostat is satisfied its contacts open de energizing contactor and blower relay Compressor and motors should stop NOTE If indoor unit is equipped wi...

Page 7: ...lowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system Refer to Table 5 or 6 for additional subcooling required If the indoor temperature is above 80_...

Page 8: ...item 6 and suction pressure At this intersection note suction line temperature 8 If unit has a higher suction line temperature than charted temperature add refrigerant until charted temperature is rea...

Page 9: ...5 3 CAP 30 A 3 CNP 30 A 3 3 CSPH 3012A 3 3 FB4CNF030 TXV 3 FF1ENP030 3 FF1ENP031 3 FX4DN B F 031 5 5 CAP 36 A 5 3 CNP 36 A 3 CSPH 3612A 5 3 FB4CNF036 TXV FV4C FE4A N B F 003 5 5 3 FF1ENP036 5 3 FF1ENP...

Page 10: ...4C FE4A NF002 3 FX4DNF025 CAP 30 A CNP 30 A CSPH 3012A FB4CNF030 TXV FF1ENP030 FF1ENP031 FX4DN B F 031 3 CAP 36 A CNP 36 A CSPH 3612A FB4CNF036 TXV FV4C FE4A N B F 003 FF1ENP036 FF1ENP037 FX4DN B F 03...

Page 11: ...22 23 23 23 23 65 3 7 12 18 19 21 21 22 22 70 7 14 16 18 20 20 20 75 3 11 13 16 18 18 19 82 6 8 12 15 16 17 85 4 7 11 14 15 16 90 4 8 12 14 15 95 6 10 12 14 100 4 8 11 12 105 3 6 9 11 110 5 7 10 115 3...

Page 12: ...ide with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE...

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