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9

Water Supply and Quantity — Check water supply. Water
supply should be plentiful and of good quality. See Table 2 for
water quality guidelines.

In all applications, the quality of the water circulated

through the heat exchanger must fall within the ranges listed in
the Water Quality Guidelines table. Consult a local water treat-
ment firm, independent testing facility, or local water authority
for specific recommendations to maintain water quality within
the published limits.

GROUND-LOOP APPLICATIONS — Temperatures between
–4 to 43 C and a liquid flow rate of 0.040 to 0.054 l/s per kW of
cooling capacity is recommended. In addition to complying
with any applicable codes, consider the following for system
piping:
• Limit piping materials to only polyethylene fusion in the

buried sections of the loop.

• Do not use galvanized or steel fittings at any time due to

corrosion.

• Avoid all plastic to metal threaded fittings due to the

potential to leak. Use a flange fitted substitute.

• Do not overtighten connections.
• Route piping to avoid service access areas to unit.
• Use pressure-temperature (P/T) plugs to measure flow of

pressure drop.

Step 8 — Electrical Wiring

All field installed wiring, including the electrical ground,

MUST comply with applicable local, national and regional
codes.

Refer to unit wiring diagrams Fig. 9-12 for a schematic of

the field connections, which must be made by the installing (or
electrical) contractor. Refer to Electrical Data for fuse sizes.

Consult the unit wiring diagram located on the inside of the

compressor access panel to ensure proper electrical hookup.
The installing (or electrical) contractor must make the field
connections when using field-supplied disconnect.

Operating voltage must be the same voltage and phase as

shown in Electrical Data shown in Table 3.

Make all final electrical connections with a length of flexi-

ble conduit to minimize vibration and sound transmission to
the building.

Table 2 — Water Quality Guidelines

*If the concentration of these corrosives exceeds the maximum allowable level, then the potential for serious cor-

rosion problems exists.

†Sulfides in the water quickly oxidize when exposed to air, requiring that no agitation occur as the sample is

taken. Unless tested immediately at the site, the sample will require stabilization with a few drops of one Molar
zinc acetate solution, allowing accurate sulfide determination up to 24 hours after sampling. A low pH and high
alkalinity cause system problems, even when both values are within ranges shown. The term pH refers to the
acidity, basicity, or neutrality of the water supply. Below 7.0, the water is considered to be acidic. Above 7.0,
water is considered to be basic. Neutral water contains a pH of 7.0.

NOTE: Hardness in mg/l is equivalent to ppm.

IMPORTANT: Failure to comply with the above required
water quality and quantity limitations and the closed-
system application design requirements may cause damage
to the tube-in-tube heat exchanger that is not the responsi-
bility of the manufacturer.

To avoid possible injury or death due to electrical shock,
open the power supply disconnect switch and secure it in
an open position during installation.

Use only copper conductors for field-installed electrical
wiring. Unit terminals are not designed to accept other
types of conductors.

CONDITION

ACCEPTABLE LEVEL

pH

7 to 9 range for copper. Cupronickel may be used in the 5 to 9 range.

Total
Hardness

Calcium and magnesium carbonate should not exceed 350 ppm.

Iron Oxides

Less than 1 ppm.

Iron Bacteria

No level allowable.

Corrosion*

Max Allowable Level

Coaxial Metal

Ammonia, Ammonium Hydroxide

0.5 ppm

Cu

Ammonium Chloride, Ammonium Nitrate

0.5 ppm

Cu

Ammonium Sulfate

0.5 ppm

Cu

Chlorine/Chlorides

0.5 ppm

CuNi

Hydrogen Sulfide†

None Allowable

Brackish

Use Cupronickel heat exchanger when concentrations of calcium or sodium chloride are
greater than 125 ppm are present. (Seawater is approximately 25,000 ppm.)

Summary of Contents for AQUAZONE 50RHE006

Page 1: ...Mode 21 Units with Aquazone Complete C Control 21 Units with Aquazone Deluxe D Control 21 SYSTEM TEST 22 23 Test Mode 22 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 23 25 Filters 23 Water Coil 23 Condensate Drain Pans 24 Refrigerant System 24 Condensate Drain Cleaning 24 Air Coil Cleaning 24 Condenser Cleaning 24 Checking System Charge 24 Refrigerant Charging 25 Air Coil Fan ...

Page 2: ...cally sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Check local codes to be sure a secondary drain pan is not required under the unit 5 Be sure unit is mounted at a height sufficient to provide an adequate slope of the condensate lines If an appropri ate slope cannot be achieved a field supplied condensate pump may be required 6 P...

Page 3: ...install units in corrosive environments or in locations subject to temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce performance reliability and service life Always move units in an upright position Tilting units on their sides may cause equipment damage UNIT 50RHE 006 009 012 015 019 024 030 036 042 048 ...

Page 4: ...rovided 4 Right and left orientation is determined by looking at water connection side 50RHE UNITS OVERALL CABINET WATER CONNECTIONS ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTION Duct Flange Installed 0 10 in RETURN CONNECTION Using Return Air Opening 1 2 3 Loop Water FPT in J 1 2 conduit K 1 2 conduit L 3 4 conduit A Width B Depth C Height D In E Out F Cond ensate Low Voltage Ext Pump Power Supply...

Page 5: ...ply Air Insulated supply duct with at least one 90 degree elbow to reduce air noise field supplied Flexible Connection 50RHR RHS Install screw as shown Sizes 042 060 Optional on smaller sizes Vibration Isolator white compressor end and red blower end size 042 070 Washer by others Double Hex Nuts by others Unit Power Unit Power Disconnect Unit Hanger Low Pressure Drop Water Control Valve optional f...

Page 6: ...in the field due to refrigerant piping changes Preparation The unit should be on the ground in a well lit area for conversion Hung units should be taken down to ground level before converting Side to Back Discharge Conversion 1 Remove screws to free the top and discharge panels See Fig 3 2 Remove the access panel and set aside 3 Lift the discharge panel from side of unit and rotate it to back usin...

Page 7: ...ity Hard duct ventilation may be required for the ventilating air supply If hard ducted venti lation is not required be sure that a proper air path is provided for ventilation air to unit to meet ventilation requirement of the space Step 6 Condensate Drain Slope the unit to ward the drain at a 6 5 mm per 30 cm pitch See Fig 6 If it is not possible to meet the required pitch install a condensate pu...

Page 8: ...tenance and servicing pressure temperature P T ports are necessary for temperature and flow verification In addition to complying with any applicable codes consid er the following for system piping Piping systems using water temperatures below 10 C require 12 7 mm closed cell insulation on all piping surfaces to eliminate condensation Avoid all plastic to metal threaded fittings due to the potenti...

Page 9: ...onduit to minimize vibration and sound transmission to the building Table 2 Water Quality Guidelines If the concentration of these corrosives exceeds the maximum allowable level then the potential for serious cor rosion problems exists Sulfides in the water quickly oxidize when exposed to air requiring that no agitation occur as the sample is taken Unless tested immediately at the site the sample ...

Page 10: ...ection GND Ground HP High Pressure Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 1 and...

Page 11: ...ble Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 3 and insulate ORG lead 4 FP1 thermistor provides freeze...

Page 12: ...ensor Condensate Overflow FP1 Sensor Water Coil Freeze Protection FP2 Sensor Air Coil Freeze Protection GND Ground HP High Pressure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Trans...

Page 13: ...ure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Neutral of 380 415 3 50 is required Transformer is wired to 240 v ORG lead for 415 3 50...

Page 14: ...All 220 240 volt units are factory wired for 208 volts The transformers may be switched to 220 volt operation by switching the red 220 volt wire with the orange 240 volt wire at the TB1 1 terminal for single phase and TB1 3 for 3 phase 50RHE UNIT VOLTS PHASE 50 Hz VOLTAGE MIN MAX COMPRESSOR FAN MOTOR FLA TOTAL UNIT FLA MIN CIRCUIT AMP MAX FUSE HACR RLA LRA 006 220 240 1 197 254 2 3 15 0 0 4 2 7 3 ...

Page 15: ...MED 160 146 127 113 94 LO 151 137 123 109 90 012 140 104 HI 170 165 151 137 123 109 MED 165 151 142 127 118 LO 146 137 127 118 104 015 212 160 HI 345 316 288 250 198 MED 321 302 274 241 189 LO 293 278 255 222 179 019 264 198 HI 326 311 283 250 203 MED 302 288 260 227 189 LO 293 269 245 217 179 024 307 231 HI 396 368 335 302 260 MED 387 359 326 297 255 LO 368 340 311 278 231 030 349 264 HI 529 496 ...

Page 16: ...n during a lockout 2 Draw approximately 25 to 35 VA through the Y signal of the thermostat PRE START UP System Checkout When the installation is complete follow the System Checkout procedure outlined below before starting up the system Be sure 1 Voltage is within the utilization range specifications of the unit compressor and fan motor and voltage is balanced for 3 phase units 2 Fuses breakers and...

Page 17: ...Set switch 1 to enable or dis able performance monitor To enable the PM set the switch to ON To disable the PM set the switch to OFF Compressor Relay Staging Operation Switch 2 will en able or disable compressor relay staging operation The com pressor relay can be set to turn on with stage 1 or stage 2 call from the thermostat This setting is used with dual stage units units with 2 compressors and...

Page 18: ...tions in temperature humidi ty and corrosive water or air will adversely affect the unit per formance reliability and service life POWER SUPPLY A voltage variation of 10 of name plate utilization voltage is acceptable UNIT STARTING CONDITIONS Depending on the mod el units start and operate in an ambient temperature of 7 2 C with entering air temperature at 4 4 C or 10 C entering water temperature ...

Page 19: ...able 8 Water Temperature Change Through Heat Exchanger Unit Start Up Heating Mode NOTE Operate the unit in heating cycle after checking the cooling cycle Allow five minutes between tests for the pres sure or reversing valve to equalize 1 Turn thermostat to lowest setting and set thermostat switch to HEAT position 2 Slowly turn the thermostat to a higher temperature until the compressor activates 3...

Page 20: ... 275 to 345 kPa for winter months or 105 to 135 kPa for summer months After pressurization be sure to remove the plug from the end of the loop pump motor s to allow trapped air to be discharged and to ensure the motor housing has been flooded Be sure the loop flow center provides adequate flow through the unit by checking pressure drop across the heat exchanger Compare the results to the data in T...

Page 21: ...GE 1 Terminal Y is active in heating stage 1 After power up the first call to the compressor will initiate a 5 to 80 second random start delay and a 5 minute anti short cycle protection time delay After both delays are complete the compressor is energized NOTE On all subsequent compressor calls the random start delay is omitted HEATING STAGE 2 To enter Stage 2 mode terminal W is active Y is alread...

Page 22: ...and off during Test mode See Tables 13 and 14 To exit Test mode short the terminals for 3 seconds or cycle the power 3 times within 60 seconds NOTE Deluxe D Control has a flashing code and alarm relay cycling code that will both have the same numerical label For example flashing code 1 will have an alarm relay cycling code 1 Code 1 indicates the control has not faulted since the last power off to ...

Page 23: ...LED pause 3 Slow flash is 1 flash every 2 seconds 4 Fast flash is 2 flashes every 1 second 5 EXAMPLE Flashing Code 2 is represented by 2 fast flashes followed by a 10 second pause This sequence will repeat contin ually until the fault is cleared IMPORTANT When a compressor is removed from this unit system refrigerant circuit oil will remain in the com pressor To avoid leakage of compressor oil the...

Page 24: ...prevent liquid from being carried over by the gases Warm solution acts faster but cold solution is just as effec tive if applied for a longer period GRAVITY FLOW METHOD Do not add solution faster than vent can exhaust the generated gases When condenser is full allow solution to remain overnight then drain condenser and flush with clean water Follow acid manufacturer s instructions See Fig 18 FORCE...

Page 25: ... motor to hang by its power wires TROUBLESHOOTING Fig 20 and 21 and Table 16 When troubleshooting problems with a WSHP consider the following Thermistor A thermistor may be required for single phase units where starting the unit is a problem due to low voltage See Fig 20 for thermistor nominal resistance Control Sensors The control system employs 2 nom inal 10 000 ohm thermistors FP1 and FP2 that ...

Page 26: ...heck Table 4 X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 1 1 C vs 12 2 C Normal airside applications will require 1 1 C only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain Check for blockage and clean drain X X Improper trap Check trap dimen...

Page 27: ... thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no airflow in heating Check for dirty air filter and clean or replace Check fan motor operatio...

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Page 30: ...scontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 005 00042 Printed in U S A Form 50RHE C1SI Pg 30 2 04 Replaces New Book 1 4 Tab 5a 5a Copyright 2004 Carrier Corporation ...

Page 31: ...TE CONNECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTA...

Page 32: ... OF REJECTION FLOW RATE L S x TEMP DIFF DEG C x FLUID FACTOR kW SUPERHEAT SUCTION TEMPERATURE SUCTION DEW POINT TEMPERATURE DEG C SUBCOOLING DISCHARGE BUBBLE POINT TEMPERATURE LIQUID LINE TEMPERATURE DEG C Use 4 16 for water 4 03 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE C C AIR COIL C kPa WATER OUT WATER IN C kPa LOOK UP PRESSURE DROP IN TABLE 10 TO DETERMINE FLOW RATE C LI...

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