background image

12

FAN

ENABLE

RELAY

POWER SUPPLY

REFER TO

DATA PLATE

USE COPPER

CONDUCTORS

ONLY

SEE NOTE 8

EARTH (GRD)

N (NEUTRAL)

L

1

2

3

4

5

6

G/Y

G/Y

YEL

START ASSIST

(WHEN NEEDED)

RED

BLK

BLK

YEL

RED

BLU

6 8

2

4

CR

COMPRESSOR

RED*

BLU*

RED

CAP

S

C

R

BLK

2

4

BR1

6

8

YEL

BLK

YEL OR WHT

BLK

BLU

RED

BMC

BRN

BR2

NO COM

NC

SEE NOTE 3

TRANS

BLK

RED

(220V)

ORG

(240V)

24V

CB

YEL

BLU

COMPONENT LOCATION

SIZES: 015-060

CR

BR2

BR1

(CAP TUBE
UNITS) OR

SEE NOTE 5

TYPICAL HEAT

PUMP T-STAT

O

G

R
C

XI

COMPR.

FAN

24VAC

ALARM

SEE NOTE 6 FOR

DRY CONTACT

FOR ALARM

Y1

O/W2

G

R

C

AL1

W1

AL2

A

P3

R

C

ALARM

RELAY

SEE

NOTE 6

JW1
LP

STATUS

TEST

FAULT

G

DXM

MICROPROCESSOR

CONTROL LOGIC

SEE
NOTE 7

TEST

PINS

1

2

RV RELAY

3

4
5
6
7
8
9

10

HP

LOC

FP1

RV

CO

P7

P6 CCG

24V
DC

EH1

EH2

RED

BLU

GRY
GRY

HP

LOC

FP1

FP2

BRN

BRN

ORG

YEL

VIO

VIO
VIO

SEE NOTE 4

(TXV UNITS)

NSB

ESD
OVR

H

P2

C

R

Y2

P1

R

R

COM

NC2

NO2

COM

NC1

NO1

RELAY

ACC1

RELAY

ACC2

JW2
FP2

JW3
FP1 LOW

LOW

N.O.

ACC1
FUNCTIONS

ACC2
FUNCTIONS
H: HI FAN/DEHUMID
NOT USED

OFFON

S2

DIP SWITCH PACKAGE

S1

DIP SWITCH PACKAGE

OFFON

PM: DISABLE/ENABLE
UNIT STAGE: 2/1

T’STAT: HEAT COOL/HEAT PUMP

RV ON B/RV ON 0
DEHUMID/NORMAL
NOT USED

BOILERLESS: ENABLE/DISABLE

BOILERLESS: 40

°

F/50

°

F

SEE
NOTE 4

FP2

CC

1
2
3
4
5
6
7
8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

CO

YEL

CR

1

MV

*

Y

R

RED

BLK*

HWTS

BLK*

GRY

BR2

SEE
NOTE 7

BRN

BRN

1

0

COM

NO

NC

COM

NO

FAN

SPEED

RELAY

COM2 COM1

RC S

C

S

COMPR

RELAY

GRY

RED

RED

JW4

AL2

DRY

COOLING

COMMON

BRN*

2

RED*

BR1

12

SIZES: 006, 009, 012

CR

BR1

BR2

POWER

DISTRIBUTION

BLOCK

PB

AL

Alarm Relay Contacts

BM

Blower Motor

BMC

Blower Motor Capacitor

BR

Blower Relay

CAP

Compressor Capacitor

CB

Circuit Breaker

CO

Sensor, Condensate Overflow

FP1

Sensor, Water Coil Freeze Protection

FP2

Sensor, Air Coil Freeze Protection

GND

Ground

HP

High-Pressure Switch

HWTS —

High (Leaving) Water Temp Switch

JW

Clippable Field Selection Jumper

LOC

Loss of Charge Pressure Switch

MV

Motorized Valve

*Optional wiring.

NOTES:
1. Compressor thermally protected internally.
2. All wiring to the unit must comply with NEC and local codes.
3. Transformer is wired to 240 v (ORG) lead for 240/50/1 units,

switch RED and ORG leads to PB(1) and insulate ORG lead for
220/50/1.

4. FP1 thermistor provides freeze protection for water. When using

antifreeze solutions, cut JW3 jumper.

5. Check installation wiring information for specific thermostat

hookup. Refer to thermostat installation instructions for wiring to
the unit. Thermostat wiring must be “Class 1” and voltage rating
equal to or greater than unit supply voltage.

LEGEND

P1

Field Wiring Terminal Block

PB

Power Block

PM

Performance Monitor

PSC

Permanent Split Capacitor

RVS

Reversing Valve Solenoid

TRANS —

Transformer Optional Wiring
Field Line Voltage Wiring

Field Low Voltage Wiring

Printed Circuit Trace

Optional Wiring

Relay/Contactor Coil

Thermistor

Condensate Pan

LED

Solenoid Coil

Relay Contacts — N.O.

Temperature Switch

Switch — Loss of Charge

Ground

Wire Nut

G

6. 24-v alarm signal shown. For dry alarm contact, cut JW4 jumper,

and dry contact will be available between AL1 and AL2.

7. Transformer secondary ground via microprocessor board stand-

offs and screws to control box. (Ground available from top two
standoffs as shown.)

8. Blower motor is factory wired for medium and high speeds. For

any other combination of speeds, at the motor attach black wire
to the higher of the two desired speed taps, and the blue wire to
the lower of the two desired speed taps.

Fig. 11 — Typical Aquazone™ Deluxe D Control Wiring (Single-Phase Unit)

Summary of Contents for AQUAZONE 50RHE006

Page 1: ...Mode 21 Units with Aquazone Complete C Control 21 Units with Aquazone Deluxe D Control 21 SYSTEM TEST 22 23 Test Mode 22 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 23 25 Filters 23 Water Coil 23 Condensate Drain Pans 24 Refrigerant System 24 Condensate Drain Cleaning 24 Air Coil Cleaning 24 Condenser Cleaning 24 Checking System Charge 24 Refrigerant Charging 25 Air Coil Fan ...

Page 2: ...cally sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Check local codes to be sure a secondary drain pan is not required under the unit 5 Be sure unit is mounted at a height sufficient to provide an adequate slope of the condensate lines If an appropri ate slope cannot be achieved a field supplied condensate pump may be required 6 P...

Page 3: ...install units in corrosive environments or in locations subject to temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce performance reliability and service life Always move units in an upright position Tilting units on their sides may cause equipment damage UNIT 50RHE 006 009 012 015 019 024 030 036 042 048 ...

Page 4: ...rovided 4 Right and left orientation is determined by looking at water connection side 50RHE UNITS OVERALL CABINET WATER CONNECTIONS ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTION Duct Flange Installed 0 10 in RETURN CONNECTION Using Return Air Opening 1 2 3 Loop Water FPT in J 1 2 conduit K 1 2 conduit L 3 4 conduit A Width B Depth C Height D In E Out F Cond ensate Low Voltage Ext Pump Power Supply...

Page 5: ...ply Air Insulated supply duct with at least one 90 degree elbow to reduce air noise field supplied Flexible Connection 50RHR RHS Install screw as shown Sizes 042 060 Optional on smaller sizes Vibration Isolator white compressor end and red blower end size 042 070 Washer by others Double Hex Nuts by others Unit Power Unit Power Disconnect Unit Hanger Low Pressure Drop Water Control Valve optional f...

Page 6: ...in the field due to refrigerant piping changes Preparation The unit should be on the ground in a well lit area for conversion Hung units should be taken down to ground level before converting Side to Back Discharge Conversion 1 Remove screws to free the top and discharge panels See Fig 3 2 Remove the access panel and set aside 3 Lift the discharge panel from side of unit and rotate it to back usin...

Page 7: ...ity Hard duct ventilation may be required for the ventilating air supply If hard ducted venti lation is not required be sure that a proper air path is provided for ventilation air to unit to meet ventilation requirement of the space Step 6 Condensate Drain Slope the unit to ward the drain at a 6 5 mm per 30 cm pitch See Fig 6 If it is not possible to meet the required pitch install a condensate pu...

Page 8: ...tenance and servicing pressure temperature P T ports are necessary for temperature and flow verification In addition to complying with any applicable codes consid er the following for system piping Piping systems using water temperatures below 10 C require 12 7 mm closed cell insulation on all piping surfaces to eliminate condensation Avoid all plastic to metal threaded fittings due to the potenti...

Page 9: ...onduit to minimize vibration and sound transmission to the building Table 2 Water Quality Guidelines If the concentration of these corrosives exceeds the maximum allowable level then the potential for serious cor rosion problems exists Sulfides in the water quickly oxidize when exposed to air requiring that no agitation occur as the sample is taken Unless tested immediately at the site the sample ...

Page 10: ...ection GND Ground HP High Pressure Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 1 and...

Page 11: ...ble Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 3 and insulate ORG lead 4 FP1 thermistor provides freeze...

Page 12: ...ensor Condensate Overflow FP1 Sensor Water Coil Freeze Protection FP2 Sensor Air Coil Freeze Protection GND Ground HP High Pressure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Trans...

Page 13: ...ure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Neutral of 380 415 3 50 is required Transformer is wired to 240 v ORG lead for 415 3 50...

Page 14: ...All 220 240 volt units are factory wired for 208 volts The transformers may be switched to 220 volt operation by switching the red 220 volt wire with the orange 240 volt wire at the TB1 1 terminal for single phase and TB1 3 for 3 phase 50RHE UNIT VOLTS PHASE 50 Hz VOLTAGE MIN MAX COMPRESSOR FAN MOTOR FLA TOTAL UNIT FLA MIN CIRCUIT AMP MAX FUSE HACR RLA LRA 006 220 240 1 197 254 2 3 15 0 0 4 2 7 3 ...

Page 15: ...MED 160 146 127 113 94 LO 151 137 123 109 90 012 140 104 HI 170 165 151 137 123 109 MED 165 151 142 127 118 LO 146 137 127 118 104 015 212 160 HI 345 316 288 250 198 MED 321 302 274 241 189 LO 293 278 255 222 179 019 264 198 HI 326 311 283 250 203 MED 302 288 260 227 189 LO 293 269 245 217 179 024 307 231 HI 396 368 335 302 260 MED 387 359 326 297 255 LO 368 340 311 278 231 030 349 264 HI 529 496 ...

Page 16: ...n during a lockout 2 Draw approximately 25 to 35 VA through the Y signal of the thermostat PRE START UP System Checkout When the installation is complete follow the System Checkout procedure outlined below before starting up the system Be sure 1 Voltage is within the utilization range specifications of the unit compressor and fan motor and voltage is balanced for 3 phase units 2 Fuses breakers and...

Page 17: ...Set switch 1 to enable or dis able performance monitor To enable the PM set the switch to ON To disable the PM set the switch to OFF Compressor Relay Staging Operation Switch 2 will en able or disable compressor relay staging operation The com pressor relay can be set to turn on with stage 1 or stage 2 call from the thermostat This setting is used with dual stage units units with 2 compressors and...

Page 18: ...tions in temperature humidi ty and corrosive water or air will adversely affect the unit per formance reliability and service life POWER SUPPLY A voltage variation of 10 of name plate utilization voltage is acceptable UNIT STARTING CONDITIONS Depending on the mod el units start and operate in an ambient temperature of 7 2 C with entering air temperature at 4 4 C or 10 C entering water temperature ...

Page 19: ...able 8 Water Temperature Change Through Heat Exchanger Unit Start Up Heating Mode NOTE Operate the unit in heating cycle after checking the cooling cycle Allow five minutes between tests for the pres sure or reversing valve to equalize 1 Turn thermostat to lowest setting and set thermostat switch to HEAT position 2 Slowly turn the thermostat to a higher temperature until the compressor activates 3...

Page 20: ... 275 to 345 kPa for winter months or 105 to 135 kPa for summer months After pressurization be sure to remove the plug from the end of the loop pump motor s to allow trapped air to be discharged and to ensure the motor housing has been flooded Be sure the loop flow center provides adequate flow through the unit by checking pressure drop across the heat exchanger Compare the results to the data in T...

Page 21: ...GE 1 Terminal Y is active in heating stage 1 After power up the first call to the compressor will initiate a 5 to 80 second random start delay and a 5 minute anti short cycle protection time delay After both delays are complete the compressor is energized NOTE On all subsequent compressor calls the random start delay is omitted HEATING STAGE 2 To enter Stage 2 mode terminal W is active Y is alread...

Page 22: ...and off during Test mode See Tables 13 and 14 To exit Test mode short the terminals for 3 seconds or cycle the power 3 times within 60 seconds NOTE Deluxe D Control has a flashing code and alarm relay cycling code that will both have the same numerical label For example flashing code 1 will have an alarm relay cycling code 1 Code 1 indicates the control has not faulted since the last power off to ...

Page 23: ...LED pause 3 Slow flash is 1 flash every 2 seconds 4 Fast flash is 2 flashes every 1 second 5 EXAMPLE Flashing Code 2 is represented by 2 fast flashes followed by a 10 second pause This sequence will repeat contin ually until the fault is cleared IMPORTANT When a compressor is removed from this unit system refrigerant circuit oil will remain in the com pressor To avoid leakage of compressor oil the...

Page 24: ...prevent liquid from being carried over by the gases Warm solution acts faster but cold solution is just as effec tive if applied for a longer period GRAVITY FLOW METHOD Do not add solution faster than vent can exhaust the generated gases When condenser is full allow solution to remain overnight then drain condenser and flush with clean water Follow acid manufacturer s instructions See Fig 18 FORCE...

Page 25: ... motor to hang by its power wires TROUBLESHOOTING Fig 20 and 21 and Table 16 When troubleshooting problems with a WSHP consider the following Thermistor A thermistor may be required for single phase units where starting the unit is a problem due to low voltage See Fig 20 for thermistor nominal resistance Control Sensors The control system employs 2 nom inal 10 000 ohm thermistors FP1 and FP2 that ...

Page 26: ...heck Table 4 X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 1 1 C vs 12 2 C Normal airside applications will require 1 1 C only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain Check for blockage and clean drain X X Improper trap Check trap dimen...

Page 27: ... thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no airflow in heating Check for dirty air filter and clean or replace Check fan motor operatio...

Page 28: ......

Page 29: ......

Page 30: ...scontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 005 00042 Printed in U S A Form 50RHE C1SI Pg 30 2 04 Replaces New Book 1 4 Tab 5a 5a Copyright 2004 Carrier Corporation ...

Page 31: ...TE CONNECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTA...

Page 32: ... OF REJECTION FLOW RATE L S x TEMP DIFF DEG C x FLUID FACTOR kW SUPERHEAT SUCTION TEMPERATURE SUCTION DEW POINT TEMPERATURE DEG C SUBCOOLING DISCHARGE BUBBLE POINT TEMPERATURE LIQUID LINE TEMPERATURE DEG C Use 4 16 for water 4 03 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE C C AIR COIL C kPa WATER OUT WATER IN C kPa LOOK UP PRESSURE DROP IN TABLE 10 TO DETERMINE FLOW RATE C LI...

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