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21

Antifreeze —

In areas where entering loop temperatures

drop below 4.4 C or where piping will be routed through areas
subject to freezing, antifreeze is needed.

Alcohols and glycols are commonly used as antifreeze

agents. Freeze protection should be maintained to 8.3 K below
the lowest expected entering loop temperature. For example, if
the lowest expected entering loop temperature is –1.1 C, the
leaving loop temperature would be –5.6 to –3.9 C. Therefore, the
freeze protection should be at –9.4 C (–1.1 C –8.3 C = –9.4 C).

Calculate the total volume of fluid in the piping system. See

Table 11. Use the percentage by volume in Table 12 to deter-
mine the amount of antifreeze to use. Antifreeze concentration
should be checked from a well mixed sample using a hydrome-
ter to measure specific gravity.
FREEZE PROTECTION SELECTION — The –1.1 C FP1
factory setting (water) should be used to avoid freeze damage
to the unit.

Once antifreeze is selected, the JW3 jumper (FP1) should

be clipped on the control to select the low temperature (anti-
freeze 13 F) set point to avoid nuisance faults.

Table 11 — Approximate Fluid Volume (L)

per 30 m of Pipe

LEGEND

NOTE: Volume of heat exchanger is approximately 3.78 liters.

Table 12 — Antifreeze Percentages by Volume

Cooling Tower/Boiler Systems —

These systems typ-

ically use a common loop temperature maintained at 15.6 to
32.2 C. Carrier recommends using a closed circuit evaporative
cooling tower with a secondary heat exchanger between the
tower and the water loop. If an open type cooling tower is used
continuously, chemical treatment and filtering will be necessary.
The optional cupronickel heat exchanger must also be used in
this case.

Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems —

These systems al-

low water temperatures from –1.1 to 43.3 C. The external loop
field is divided up into 51 mm polyethylene supply and return
lines. Each line has valves connected in such a way that upon
system start-up, each line can be isolated for flushing using
only the system pumps. Locate air separation in the piping sys-
tem prior to the fluid re-entering the loop field.

OPERATION

Power Up Mode —

The unit will not operate until all the

inputs, terminals and safety controls are checked for normal
operation.
NOTE: The compressor will have a 5-minute anti-short cycle
upon power up.

Units with Aquazone™ Complete C Control

STANDBY — Y and W terminals are not active in standby
mode, however the O and G terminals may be active, depend-
ing on the application. The compressor will be off.
COOLING — Y and O terminals are active in Cooling mode.
After power up, the first call to the compressor will initiate a
5 to 80 second random start delay and a 5-minute anti-short
cycle protection time delay. After both delays are complete, the
compressor is energized.
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 1 — Terminal Y is active in heating
stage 1. After power up, the first call to the compressor will
initiate a 5 to 80 second random start delay and a 5-minute
anti-short cycle protection time delay. After both delays are
complete, the compressor is energized.
NOTE: On all subsequent compressor calls the random start
delay is omitted.
HEATING STAGE 2 — To enter Stage 2 mode, terminal W is
active (Y is already active). Also, the G terminal must be

ac-

tive or the W terminal is disregarded. The compressor relay
will remain on and EH1 is immediately turned on. EH2 will
turn on after 10 minutes of continual stage 2 demand.
NOTE: EH2 will not turn on (or if on, will turn off) if FP1 tem-
perature is greater than 7.2 C and FP2 is greater than 43.3 C.
EMERGENCY HEAT — In emergency heat mode, terminal
W is active while terminal Y is not. Terminal G must be active
or the W terminal is disregarded. EH1 is immediately turned
on. EH2 will turn on after 5 minutes of continual emergency
heat demand.

Units with Aquazone Deluxe D Control

STANDBY/FAN ONLY — The compressor will be off. The
Fan Enable, Fan Speed, and reversing valve (RV) relays will be
on if inputs are present. If there is a Fan 1 demand, the Fan
Enable will immediately turn on. If there is a Fan 2 demand,
the Fan Enable and Fan Speed will immediately turn on.
NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1
and Fan 2 outputs.
HEATING STAGE 1 — In Heating Stage 1 mode, the Fan
Enable and Compressor relays are turned on immediately.
Once the demand is removed, the relays are turned off and the
control reverts to Standby mode. If there is a master/slave or
dual compressor application, all compressor relays and related
functions will operate per their associated DIP switch 2 setting
on S1.
HEATING STAGE 2 — In Heating Stage 2 mode, the Fan
Enable and Compressor relays are remain on. The Fan Speed
relay is turned on immediately and turned off immediately
once the demand is removed. The control reverts to Heating
Stage 1 mode. If there is a master/slave or dual compressor
application, all compressor relays and related functions will op-
erate per their associated DIP switch 2 setting on S1.
HEATING STAGE 3 — In Heating Stage 3 mode, the Fan
Enable, Fan Speed and Compressor relays remain on. The EH1
output is turned on immediately. With continuing Heat Stage 3
demand, EH2 will turn on after 10 minutes. EH1 and EH2 are
turned off immediately when the Heating Stage 3 demand is re-
moved. The control reverts to Heating Stage 2 mode.

IMPORTANT: All alcohols should be pre-mixed and
pumped from a reservoir outside of the building or
introduced under water level to prevent fuming.

PIPE

DIAMETER (in.)

VOLUME (l)

Copper

1

15.5

1.25

24.2

1.5

34.8

Rubber Hose

1

14.7

Polyethylene

3

/

4

IPS SDR11

10.6

1 IPS SDR11

17.0

1

1

/

4

IPS SDR11

30.0

1

/

2

IPS SDR11

41.2

2 IPS SDR11

68.1

1

1

/

4

IPS SCH40

31.4

1

1

/

2

IPS SCH40

41.2

2 IPS SCH40

64.3

IPS

Internal Pipe Size

SCH —

Schedule

SDR —

Standard Dimensional Ratio

ANTIFREEZE

MINIMUM TEMPERATURE FOR

FREEZE PROTECTION (C)

–12

–9

–7

–4

Methanol (%)

25

21

16

10

100% USP Food Grade
Propylene Glycol (%)

38

30

22

15

Summary of Contents for AQUAZONE 50RHE006

Page 1: ...Mode 21 Units with Aquazone Complete C Control 21 Units with Aquazone Deluxe D Control 21 SYSTEM TEST 22 23 Test Mode 22 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 23 25 Filters 23 Water Coil 23 Condensate Drain Pans 24 Refrigerant System 24 Condensate Drain Cleaning 24 Air Coil Cleaning 24 Condenser Cleaning 24 Checking System Charge 24 Refrigerant Charging 25 Air Coil Fan ...

Page 2: ...cally sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Check local codes to be sure a secondary drain pan is not required under the unit 5 Be sure unit is mounted at a height sufficient to provide an adequate slope of the condensate lines If an appropri ate slope cannot be achieved a field supplied condensate pump may be required 6 P...

Page 3: ...install units in corrosive environments or in locations subject to temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce performance reliability and service life Always move units in an upright position Tilting units on their sides may cause equipment damage UNIT 50RHE 006 009 012 015 019 024 030 036 042 048 ...

Page 4: ...rovided 4 Right and left orientation is determined by looking at water connection side 50RHE UNITS OVERALL CABINET WATER CONNECTIONS ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTION Duct Flange Installed 0 10 in RETURN CONNECTION Using Return Air Opening 1 2 3 Loop Water FPT in J 1 2 conduit K 1 2 conduit L 3 4 conduit A Width B Depth C Height D In E Out F Cond ensate Low Voltage Ext Pump Power Supply...

Page 5: ...ply Air Insulated supply duct with at least one 90 degree elbow to reduce air noise field supplied Flexible Connection 50RHR RHS Install screw as shown Sizes 042 060 Optional on smaller sizes Vibration Isolator white compressor end and red blower end size 042 070 Washer by others Double Hex Nuts by others Unit Power Unit Power Disconnect Unit Hanger Low Pressure Drop Water Control Valve optional f...

Page 6: ...in the field due to refrigerant piping changes Preparation The unit should be on the ground in a well lit area for conversion Hung units should be taken down to ground level before converting Side to Back Discharge Conversion 1 Remove screws to free the top and discharge panels See Fig 3 2 Remove the access panel and set aside 3 Lift the discharge panel from side of unit and rotate it to back usin...

Page 7: ...ity Hard duct ventilation may be required for the ventilating air supply If hard ducted venti lation is not required be sure that a proper air path is provided for ventilation air to unit to meet ventilation requirement of the space Step 6 Condensate Drain Slope the unit to ward the drain at a 6 5 mm per 30 cm pitch See Fig 6 If it is not possible to meet the required pitch install a condensate pu...

Page 8: ...tenance and servicing pressure temperature P T ports are necessary for temperature and flow verification In addition to complying with any applicable codes consid er the following for system piping Piping systems using water temperatures below 10 C require 12 7 mm closed cell insulation on all piping surfaces to eliminate condensation Avoid all plastic to metal threaded fittings due to the potenti...

Page 9: ...onduit to minimize vibration and sound transmission to the building Table 2 Water Quality Guidelines If the concentration of these corrosives exceeds the maximum allowable level then the potential for serious cor rosion problems exists Sulfides in the water quickly oxidize when exposed to air requiring that no agitation occur as the sample is taken Unless tested immediately at the site the sample ...

Page 10: ...ection GND Ground HP High Pressure Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 1 and...

Page 11: ...ble Field Selection Jumper LOC Loss of Charge Pressure Switch P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor and blower motor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Transformer is wired to 240 v ORG lead for 240 50 1 units switch RED and ORG leads to PB 3 and insulate ORG lead 4 FP1 thermistor provides freeze...

Page 12: ...ensor Condensate Overflow FP1 Sensor Water Coil Freeze Protection FP2 Sensor Air Coil Freeze Protection GND Ground HP High Pressure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Trans...

Page 13: ...ure Switch HWTS High Leaving Water Temp Switch JW Clippable Field Selection Jumper LOC Loss of Charge Pressure Switch MV Motorized Valve P1 Field Wiring Terminal Block PB Power Block Optional wiring NOTES 1 Compressor thermally protected internally 2 All wiring to the unit must comply with NEC and local codes 3 Neutral of 380 415 3 50 is required Transformer is wired to 240 v ORG lead for 415 3 50...

Page 14: ...All 220 240 volt units are factory wired for 208 volts The transformers may be switched to 220 volt operation by switching the red 220 volt wire with the orange 240 volt wire at the TB1 1 terminal for single phase and TB1 3 for 3 phase 50RHE UNIT VOLTS PHASE 50 Hz VOLTAGE MIN MAX COMPRESSOR FAN MOTOR FLA TOTAL UNIT FLA MIN CIRCUIT AMP MAX FUSE HACR RLA LRA 006 220 240 1 197 254 2 3 15 0 0 4 2 7 3 ...

Page 15: ...MED 160 146 127 113 94 LO 151 137 123 109 90 012 140 104 HI 170 165 151 137 123 109 MED 165 151 142 127 118 LO 146 137 127 118 104 015 212 160 HI 345 316 288 250 198 MED 321 302 274 241 189 LO 293 278 255 222 179 019 264 198 HI 326 311 283 250 203 MED 302 288 260 227 189 LO 293 269 245 217 179 024 307 231 HI 396 368 335 302 260 MED 387 359 326 297 255 LO 368 340 311 278 231 030 349 264 HI 529 496 ...

Page 16: ...n during a lockout 2 Draw approximately 25 to 35 VA through the Y signal of the thermostat PRE START UP System Checkout When the installation is complete follow the System Checkout procedure outlined below before starting up the system Be sure 1 Voltage is within the utilization range specifications of the unit compressor and fan motor and voltage is balanced for 3 phase units 2 Fuses breakers and...

Page 17: ...Set switch 1 to enable or dis able performance monitor To enable the PM set the switch to ON To disable the PM set the switch to OFF Compressor Relay Staging Operation Switch 2 will en able or disable compressor relay staging operation The com pressor relay can be set to turn on with stage 1 or stage 2 call from the thermostat This setting is used with dual stage units units with 2 compressors and...

Page 18: ...tions in temperature humidi ty and corrosive water or air will adversely affect the unit per formance reliability and service life POWER SUPPLY A voltage variation of 10 of name plate utilization voltage is acceptable UNIT STARTING CONDITIONS Depending on the mod el units start and operate in an ambient temperature of 7 2 C with entering air temperature at 4 4 C or 10 C entering water temperature ...

Page 19: ...able 8 Water Temperature Change Through Heat Exchanger Unit Start Up Heating Mode NOTE Operate the unit in heating cycle after checking the cooling cycle Allow five minutes between tests for the pres sure or reversing valve to equalize 1 Turn thermostat to lowest setting and set thermostat switch to HEAT position 2 Slowly turn the thermostat to a higher temperature until the compressor activates 3...

Page 20: ... 275 to 345 kPa for winter months or 105 to 135 kPa for summer months After pressurization be sure to remove the plug from the end of the loop pump motor s to allow trapped air to be discharged and to ensure the motor housing has been flooded Be sure the loop flow center provides adequate flow through the unit by checking pressure drop across the heat exchanger Compare the results to the data in T...

Page 21: ...GE 1 Terminal Y is active in heating stage 1 After power up the first call to the compressor will initiate a 5 to 80 second random start delay and a 5 minute anti short cycle protection time delay After both delays are complete the compressor is energized NOTE On all subsequent compressor calls the random start delay is omitted HEATING STAGE 2 To enter Stage 2 mode terminal W is active Y is alread...

Page 22: ...and off during Test mode See Tables 13 and 14 To exit Test mode short the terminals for 3 seconds or cycle the power 3 times within 60 seconds NOTE Deluxe D Control has a flashing code and alarm relay cycling code that will both have the same numerical label For example flashing code 1 will have an alarm relay cycling code 1 Code 1 indicates the control has not faulted since the last power off to ...

Page 23: ...LED pause 3 Slow flash is 1 flash every 2 seconds 4 Fast flash is 2 flashes every 1 second 5 EXAMPLE Flashing Code 2 is represented by 2 fast flashes followed by a 10 second pause This sequence will repeat contin ually until the fault is cleared IMPORTANT When a compressor is removed from this unit system refrigerant circuit oil will remain in the com pressor To avoid leakage of compressor oil the...

Page 24: ...prevent liquid from being carried over by the gases Warm solution acts faster but cold solution is just as effec tive if applied for a longer period GRAVITY FLOW METHOD Do not add solution faster than vent can exhaust the generated gases When condenser is full allow solution to remain overnight then drain condenser and flush with clean water Follow acid manufacturer s instructions See Fig 18 FORCE...

Page 25: ... motor to hang by its power wires TROUBLESHOOTING Fig 20 and 21 and Table 16 When troubleshooting problems with a WSHP consider the following Thermistor A thermistor may be required for single phase units where starting the unit is a problem due to low voltage See Fig 20 for thermistor nominal resistance Control Sensors The control system employs 2 nom inal 10 000 ohm thermistors FP1 and FP2 that ...

Page 26: ...heck Table 4 X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 1 1 C vs 12 2 C Normal airside applications will require 1 1 C only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain Check for blockage and clean drain X X Improper trap Check trap dimen...

Page 27: ... thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no airflow in heating Check for dirty air filter and clean or replace Check fan motor operatio...

Page 28: ......

Page 29: ......

Page 30: ...scontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 005 00042 Printed in U S A Form 50RHE C1SI Pg 30 2 04 Replaces New Book 1 4 Tab 5a 5a Copyright 2004 Carrier Corporation ...

Page 31: ...TE CONNECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTA...

Page 32: ... OF REJECTION FLOW RATE L S x TEMP DIFF DEG C x FLUID FACTOR kW SUPERHEAT SUCTION TEMPERATURE SUCTION DEW POINT TEMPERATURE DEG C SUBCOOLING DISCHARGE BUBBLE POINT TEMPERATURE LIQUID LINE TEMPERATURE DEG C Use 4 16 for water 4 03 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE C C AIR COIL C kPa WATER OUT WATER IN C kPa LOOK UP PRESSURE DROP IN TABLE 10 TO DETERMINE FLOW RATE C LI...

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