Wilden PROFLO P.025 Engineering, Operation & Maintenance Download | Manualshive

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EOM

ENGINEERING OPERATION

&

MAINTENANCE

P.025 Clamped

Metal Pump

WIL-10080-E-06

Where Innovation Flows

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Summary of Contents for PROFLO P.025

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P 025 Clamped Metal Pump WIL 10080 E 06 Where InnovationFlows ...

Page 2: ... 8 P 025 Metal Fitted 8 P 025 Rubber Fitted 8 P 025 TPE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Reassembly 14 Pump Disassembly 14 Air Valve Center Section Disassembly 17 Reassembly Hints Tips 19 Section 8 Exploded View and Parts List 21 P 025 Metal Rubber TPE Fitted 21 P 025 Metal PTFE Fitted 23 Section 9 E...

Page 3: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written perm...

Page 4: ...sses when operating pump If diaphragm rupture occurs material being pumped may be forced out air exhaust CAUTION Prevent static sparking If static sparking occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTIO...

Page 5: ...FE White TV PTFE ENCAP FKM WF WIL FLEX Santoprene MANIFOLD O RINGS BN BUNA N Red Dot TF PTFE White SPECIALTY CODES 0502 PFA coated hardware 0512 Adapter block no muffler Pro Flo center section 0560 Split manifold 0562 Split manifold BSPT 0670 Inlet manifold dual ported NPT 0671 Inlet manifold dual ported BSPT NOTE Most elastomeric materials use colored dots for identification NOTE Not all models a...

Page 6: ...hese same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center block of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet manifold of the pump The inlet valve ball is forced off its sea...

Page 7: ... E 06 Wilden 7 P 025 Metal DIMENSIONS ITEM METRIC mm STANDARD inch A 165 6 5 B 84 3 3 C 147 5 8 D 135 5 3 E 13 0 5 F 114 4 5 G 91 3 6 H 61 2 4 J 8 0 3 K 71 2 8 L 46 1 8 LW0348 REV B DIMENSIONAL DRAWING Section 4 ...

Page 8: ...umps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P 025 METAL TPE FITTED ShipWeight Aluminum 1 8 kg 4 lb Stainless Steel 4 0 kg 8 9 lb Hastelloy 4 3 kg 9 5 lb Air Inlet 3 2 mm 1 8 Inlet 6 4 mm 1 4 Outlet 6 4 mm 1 4 Suction Lift 3 3 m Dry 10 8 9 3 m Wet 30 6 Disp Per Stroke1 0 02 L 0 005 gal Max Flow Rate 18 91 lpm 5 gpm Max Size Sol...

Page 9: ...ement per stroke was calculated at 70 psig 4 8 bar air inlet pressure against a 30 psig 2 bar head pressure Example To pump 7 6 lpm 2 gpm against a discharge pressure head of 2 8 bar 40 psig requires 4 0 bar 58 psig and 1 0 Nm3 h 0 6 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For op...

Page 10: ...ng at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain ...

Page 11: ...he standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound levels farther but they usually reduce pump performance Elevation Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime issues will be eliminated In addition pump efficiency can be adversely affected if proper attention is not giv...

Page 12: ...hen moved to a nonlubricated location it may need to be disassembled and re lubricated as described in Disassembly Reassembly onpage 14 Pumpdischargerate canbecontrolledbylimitingthevolumeand or pressureoftheair supplytothepump Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by part...

Page 13: ... 7 Check for any broken inner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick materialtoflowintoliquidchambers 2 Verifythatvacuumrequiredtoliftliquidisnotgreater thanthe vaporpressureofthematerialbeingpumped cavitation 3 Check for stickingballcheck valves a Ifmaterialbeingpumpedisn...

Page 14: ...m acetal or polypropylene The air valve is manufactured of acetal or polypropylene All O rings used in the pump are of special materials and should only be replaced with factory supplied parts To expedite parts ordering please find an exploded view of the P 025 model at the back of this manual PLEASE read all directions before starting disassembly NOTE Replace worn parts with genuine Wilden parts ...

Page 15: ...s and seats for abrasion Inspect seat O rings and manifold O rings for swelling cracking or other damage These parts should be replaced if damage is observed NOTE Aluminum pumps require two 2 O rings per valve seat Step 6 Loosen clamp band with 5 16 socket and 3 8 wrench Remove screw and nut Step 7 After clamp bands are removed pull chambers away from center section Step 8 Remove diaphragm by turn...

Page 16: ...st off remaining diaphragm in counterclockwise direction Inspection of diaphragms and O rings is now possible Step 10 For Rubber TPE fitted pumps remove the outer piston with 7 16 wrench You are now able to remove the complete assembly Inspection of diaphragms and outer pistons is now possible ...

Page 17: ...ary Pro Flo air distribution system A 3 2 mm 1 8 air inlet connects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P 025 to run lube free Constructed of acetal or polypropylene the Pro Flo air distribution system is designed to perform in on off non freezing non stalling tough duty applications Step 1 Remove air valve screws from c...

Page 18: ...I grade 2 molybdenum disulfide based grease or equivalent Step 5 Remove the porous polyethylene muffler element by sliding it toward the end cap opening The element can be cleaned by soaking it in a cleaning solution no solvents If the muffler restricts the air exhaust replace muffler element Step 6 Remove pilot spool retaining ring with an O ring pick Step 7 Push pilot spool through center sectio...

Page 19: ...hragm Install the disc spring inner piston diaphragm backup O ring PTFE fitted models only and the outer piston to main shaft assembly NOTE PTFE fitted pumps employ an integral piston diaphragm Add a small amount of Loctite 242 to the bore of the main shaft Set up time is 20 minutes Tighten outer piston to torque value found below PTFE Diaphragm Configuration Lubricate the main shaft assembly with...

Page 20: ...WIL 10080 E 06 Wilden 20 EXPLODED VIEW AND PARTS LISTING P 025 METAL RUBBER TPE FITTED EXPLODED VIEW Section 8 Stainless Steel Hastelloy seating configuration 23 ...

Page 21: ... 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 12 Disc Spring 2 00 6800 08 00 6800 08 00 6800 08 00 6800 08 00 6800 08 00 6800 08 13 Inner Piston for Rubber TPE 2 00 3700 20 700 00 3700 13 700 00 3700 20 700 00 3700 13 700 00 3700 20 700 00 3700 13 700 14 Outer Piston 2 00 4570 08 00 4570 08 00 4570 03 00 4570 03 00 4570 04 00 4570 04 15 Liquid Chamber 2 00 5000...

Page 22: ...WIL 10080 E 06 Wilden 22 Stainless Steel Hastelloy seating configuration EXPLODED VIEW AND PARTS LISTING P 025 METAL PTFE FITTED EXPLODED VIEW ...

Page 23: ...00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700 12 Inner Piston for PTFE Fitted 2 00 3750 20 700 00 3750 13 700 00 3750 20 700 00 3750 13 700 00 3750 20 700 00 3750 13 700 13 Back Up O Ring 2 00 1070 51 00 1070 51 00 1070 51 00 1070 51 00 1070 51 00 1070 51 14 Liquid Chamber 2 00 5000 01 00 5000 01 00 5000 03 00 5000 03 00 5000 04 00 5000 04 15 Manifold NP...

Page 24: ...aphragm O Rings Valve Balls Wil Flex 00 1200 58 00 1260 58 00 1010 58 N A Buna N 00 1200 52 04 2390 52 00 1010 52 N A FKM N A PTFE 00 1200 55 2 00 1370 55 00 1030 55 00 1080 55 Stainless Steel N A PTFE Encapsulated FKM 00 1206 60 1 N A Neoprene 00 1070 51 N A 1 Used on SS Hastelloy only 2 Used on Aluminum only Section 9 ...

Page 25: ...WIL 10080 E 06 Wilden Notes ...

Page 26: ...WIL 10080 E 06 Wilden Notes ...

Page 27: ...WIL 10080 E 06 Wilden Notes ...

Page 28: ...d Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without prior notice This is a non contractual document 05 2018 ...

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