Carrier AGAGC9PNS01D, Installation Instructions Manual

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AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
14
SET GAS INPUT RATE
A11461
Fig. 24 – Burner Flame
Single Stage Gas Valve
1. Jumper R and W thermostat connections to call for heat, see
Fig. 20 .
2. Check manifold orifices for gas leaks when main burners ignite.
3. Adjust gas manifold pressure, see
Table 4 .
4. Remove cap that conceals gas valve regulator adjustment screw.
5. Turn adjusting screw counterclockwise (out) to decrease manifold
pressure or clockwise (in) to increase manifold pressure.
6. Replace gas valve regulator seal cap.
7. Verify manifold pressure is correct.
NOTE: Gas valve regulator seal cap MUST be in place when checking
input rate. When correct input is obtained, main burner flame should be
clear blue, almost transparent, see Fig. 24 . Be sure regulator seal cap is
in place when finished.
8. Remove jumper across R and W thermostat connections to
terminate call for heat.
9. Turn furnace gas valve control switch or control knob to OFF
position.
10. Turn off furnace power supply.
11. Remove manometer and on some models remove pressure tap
fitting.
12. On some models, apply pipe dope sparingly to end of 1/8-in. (3
mm) pipe plug and install in the manifold pressure tap opening. Or,
on some models, tighten set screw on manifold tower pressure tap
with a 3/32-in. hex wrench, see Fig. 5 .
13. Turn furnace gas-valve switch to ON position.
14. Turn on furnace power supply.
15. Set room thermostat to call for heat.
16. Check pressure tap plug for gas leaks when main burners ignite.
17. Check for correct burner flame.
18. After making the required manifold pressure adjustments, check
and adjust the furnace temperature rise per the furnace installation
instructions.
Fixed-Speed Blower (FCT), Two-Stage Gas Valve
1. Verify SW1 (LHT or TT) on furnace control is turned “ON”. See
Fig. 22 .
2. Jumper R and W/W1 thermostat connections to call for heat.
3. Check manifold orifices for gas leaks when main burners ignite.
4. Adjust gas manifold pressure, see
Table 5 .
5. Remove caps that conceal adjustment screws for gas valve
regulators, see Fig. 6 .
6. Adjust low heat input rate manifold pressure for propane gas.
7. Turn low heat adjusting screw counterclockwise (out) to decrease
input rate or clockwise (in) to increase input rate.
8. When correct input is obtained, main burner flame should be clear
blue, almost transparent, see Fig. 24 .
9. Jumper R and W/W1 and W2 on control center thermostat
connections. This keeps furnace locked in high heat operation.
10. Adjust high heat input rate manifold pressure for propane gas.
11. Turn high heat adjusting screw counterclockwise (out) to decrease
input rate or clockwise (in) to increase input rate.
12. Replace caps that conceal gas valve regulator adjustment screws.
13. When correct input is obtained, main burner flame should be clear
blue, almost transparent, see Fig. 24 .
14. Remove jumper across R, W1, and W2 after high heat adjustment
to terminate call for heat.
15. Turn setup switch SW1 (TT) on furnace control to OFF position.
16. Turn furnace gas-valve switch to OFF position.
17. Turn off furnace power supply.
18. Remove manometer from the manifold pressure tap of the gas
valve.
19. On some models, apply pipe dope sparingly to end of 1/8-in. (3
mm) pipe plug and install in the manifold pressure tap opening. Or,
on some models, tighten set screw on manifold tower pressure tap
with a 3/32-in. hex wrench, see Fig. 6 .
20. Turn on furnace power supply.
21. Set room thermostat to call for heat.
22. Check pressure tap plug for gas leaks when main burners ignite.
23. Check for correct burner flame.
24. After making the required manifold pressure adjustments, check
and adjust the furnace temperature rise per the furnace installation
instructions.
Two-Stage Gas Valve
1. Enable two-stage thermostat on control board by:
a. For boards with DIP switches, turn SW1-2 on furnace control
ON.
b. For boards with 3 digit display, navigate to (
Htt
) and select
(
2st
). See furnace installation manual for additional
instructions.
2. Jumper R and W/W1 thermostat connections to call for heat.
3. Check manifold orifices for gas leaks when main burners ignite.
4. Remove caps that conceal adjustment screws for gas valve
regulators, see Fig. 6 .
5. Adjust low-heat manifold pressure for propane gas, see Fig. 6 .
6. Turn low-heat adjusting screw counterclockwise (out) to decrease
input rate or clockwise (in) to increase input rate.
NOTE: When correct input is obtained, main burner flame should be
clear blue, almost transparent, see Fig. 24 .
7. Jumper R, W/W1 and W2 on control center thermostat connections.
This keeps furnace locked in high-heat operation.
8. Adjust high-heat manifold pressure for propane gas.
9. Turn high-heat adjusting screw counterclockwise (out) to decrease
input rate or clockwise (in) to increase input rate.
10. Replace caps that conceal gas valve regulator adjustment screws.
NOTE: When correct input is obtained, main burner flame should be
clear blue, almost transparent, see Fig. 24 .
11. Remove jumper across R, W1, and W2 after high-heat adjustment
to terminate call for heat.
12. Return thermostat type setting back to it’s desired setting based on
your thermostat:
a. For boards with DIP switches, turn SW1-2 on furnace control
ON for a two-stage Thermostat, OFF for a single-stage
thermostat, see Fig. 22 .
b. For boards with 3 digit display, navigate to (
Htt
) and select
(
2St
) for a two-stage thermostat or select (
1St
) for a
single-stage thermostat. See furnace installation manual for
additional instructions.
13. Turn furnace gas valve switch to OFF position.
Burner Flame
Burner
Manifold