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k. Multiply gas rate cu ft/hr by heating value (Btu/cu ft).

l. Move setup switch SW-2 to OFF position and jumper R and

W2 thermostat connections. (See Fig. 18.) This keeps
furnace locked in high-heat operation. Repeat items h
through k for high-heat operation.

EXAMPLE: (High-heat operation at 0–2000 ft altitude)
Furnace input from rating plate is 85,000 Btuh
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 92 sec
Gas rate = 80 cu ft/hr (from Table 10) Btu heating input =
1050 X 80 = 84,000 Btuh. In this example, the orifice size
and manifold pressure adjustment is within ±2 percent of
the furnace input rate.

NOTE:

Measured gas inputs (high heat and low heat) must be

within ±2 percent of that stated on furnace rating plate when
installed at sea level or derated per that stated above when installed
at higher altitudes.

m. Remove jumper across R, W/W1, and W2 thermostat

connections to terminate call for heat.

5. Set temperature rise.

Place SW-2 in ON position. Jumper R to W/W1 and W2 to
check high-gas-heat temperature rise. To check low-gas-heat
temperature rise, remove jumper to W2. Determine air tem-
perature rise for both high and low fire. Do not exceed
temperature rise ranges specified on unit rating plate for high
and low stage.

a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not see heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight run
ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

NOTE:

If the temperature rise is outside this range, first check:

(1.) Gas input for low- and high-stage operation.

(2.) Derate for altitude if applicable.

(3.) Return and supply ducts for excessive restrictions

causing static pressures greater than 0.50-in. wc.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise. For high fire,
speed selection can be med-high, med (5-speed blowers
only), or med-low (factory setting). For low fire, speed
selection can be low (factory setting), med-low, or med
(5-speed blowers only).

Disconnect the electrical power before changing the speed tap
(or removing motor lead cap, if used, on 5-speed motors). A
failure to follow this warning can cause personal injury.

NOTE:

For units with 5-speed motors, make sure the unused

speed tap is either capped or placed on SPARE terminal on control
board before power is restored.

d. To change motor speed selection for high heat, remove

blower motor lead from control HIGH-GAS-HEAT termi-
nal. (See Fig. 17 and 19.) Select desired blower motor
speed lead from 1 of the other terminals and relocate it to
the HIGH-GAS-HEAT terminal. (See Table 11 for lead
color identification.) Reconnect original lead to the SPARE
terminal (or use insulating cap, if used, in furnaces using
5-speed blower motors). Follow this procedure for proper
selection of cool and low-gas-heat speed selection.

Table 10—Gas Rate (CU FT/HR)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

I

Cu Ft

2

Cu Ft

5

Cu Ft

1

Cu Ft

2

Cu Ft

5

Cu Ft

10

360

720

1800

50

72

144

360

11

327

655

1636

51

71

141

355

12

300

600

1500

52

69

138

346

13

277

555

1385

53

68

136

340

14

257

514

1286

54

67

133

333

15

240

480

1200

55

65

131

327

16

225

450

1125

56

64

129

321

17

212

424

1059

57

63

126

316

18

200

400

1000

58

62

124

310

19

189

379

947

59

61

122

305

20

180

360

900

60

60

120

300

21

171

343

857

62

58

116

290

22

164

327

818

64

56

112

281

23

157

313

783

66

54

109

273

24

150

300

750

68

53

106

265

25

144

288

720

70

51

103

257

26

138

277

692

72

50

100

250

27

133

267

667

74

48

97

243

28

129

257

643

76

47

95

237

29

124

248

621

78

46

92

231

30

120

240

600

80

45

90

225

31

116

232

581

82

44

88

220

32

113

225

563

84

43

86

214

33

109

218

545

86

42

84

209

34

106

212

529

88

41

82

205

35

103

206

514

90

40

80

200

36

100

200

500

92

39

78

196

37

97

195

486

94

38

76

192

38

95

189

474

96

38

75

188

39

92

185

462

98

37

74

184

40

90

180

450

100

36

72

180

41

88

176

439

102

35

71

178

42

86

172

429

104

35

69

173

43

84

167

419

106

34

68

170

44

82

164

409

108

33

67

167

45

80

160

400

110

33

65

164

46

78

157

391

112

32

64

161

47

76

153

383

116

31

62

155

48

75

150

375

120

30

60

150

49

73

147

367

Table 11—Speed Selection

COLOR

SPEED

AS SHIPPED

White

Common

C

OM

Black

High

Cool

Yellow

Med-High

SPARE

Orange†

Med

SPARE or Capped

Blue

Med-Low

High-Gas Heat

Red

Low*

Low-Gas Heat

* Continuous blower speed
† Available on 5-speed blowers only

22

Summary of Contents for 58UXT Series

Page 1: ...Conditioning Systems NFPA 90B ANSI NFPA 90B In Canada refer to the current edition of the CAN CGA B149 1 and 2 M00 National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have a fire extinguisher available during start up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see ...

Page 2: ...e and unit sizing Improper installation or misapplication of the furnace can require excessive servicing or cause premature component failure To aid in installation troubleshooting and service a status code label is located on the blower compartment door This label explains how to use the LED status indicator on the furnace control which is viewed through the sight glass on the door Fig 1 Dimensio...

Page 3: ...y be 0 inches For upflow furnaces bottom clearance may be 0 inches Indicates supply or return sides when furnace is in the horizontal position Line contact only permissible between lines formed by intersections of the Top and two Sides of the furnace jacket and building joists studs or framing 18 inches front clearance required for alcove For single wall vent 6 inches For Type B 1 vent 3 inches 32...

Page 4: ...ls and many other solvents commonly used in the construction process Excessive exposure to contami nated combustion air will result in safety and performance related problems Do not install furnace in a corrosive or contaminated atmo sphere Make sure all combustion and circulating air require ments are met in addition to all local codes and ordinances This furnace must be installed so the electric...

Page 5: ...tion ventilation and dilution of flue gases using 1 of the following methods See Fig 5 and Table 2 NOTE In determining free area of an opening the blocking effect of louvers grilles and screens must be considered If free area of louver or grille design is unknown assume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area Screens when used must not...

Page 6: ...ir must also be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace Secure ductwork with proper fasteners for type of ductwork used Seal supply and return duct connections to furnace with code approved tape or duct sealer Flexible connections should be used between ductwork and furnace to prevent transmission of vibration Ductwork passing throu...

Page 7: ...er or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment deter mine location for the filter and relocate filter retaining wire if necessary After the return air duct has been connected to the furnace install the filter s inside the furnace blower compartment See Fig 7 for side return application and Fig 8 for bo...

Page 8: ...1 and Fig 11 INSTALL FURNACE 1 Position furnace in desired location 2 Connect gas supply pipe See Fig 11 for typical piping entry 3 Connect supply and return air ducts 4 Install 24 X 24 in sheet metal shield on platform in front of louvered control panel as shown in Fig 11 Step 6 Horizontal Crawlspace Installation The furnace can be installed horizontally with either LH or RH side up In a crawlspa...

Page 9: ...UDS OR FRAMING CLEARANCE TO COMBUSTIBLE MATERIALS Fig 12 Crawlspace Horizontal Installation A97600 NOTES ANGLE IRON OR EQUIVALENT ROD LOCATION USING DIMPLE LOCATORS SEE DIMENSIONAL DWG FOR LOCATIONS 3 8 IN ROD 1 A 1 In clearance minimum between top of furnace and combustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position 3 8 IN HEX NUT WASHER ...

Page 10: ...tion of propane gas Install an accessible manual shutoff valve upstream of furnace gas controls and within 72 in of furnace A 1 8 in NPT plugged tapping is provided on the gas valve for test gage connection Installation of an additional 1 8 in NPT plugged tapping acces sible for test gage connection installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff...

Page 11: ...Canada Natural and Propane Installation Codes CAN CGA B149 1 and 2 M00 in Canada for proper vent sizing and installation requirements After fully assembling the vent connector to the furnace flue collar securely fasten the vent connector to the collar with 2 field supplied corrosion resistant sheet metal screws located 180 degrees apart and midway up the collar The horizontal portion of the ventin...

Page 12: ... DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK TWO WIRE HEATING ONLY FIVE WIRE 1 STAGE THERMOSTAT TERMINALS FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT FURNACE COM R W Y R G C GND GND GND GND GND GND FIELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 230 V SINGLE PHASE WHT BLK WHT BLK W W1 W2...

Page 13: ...ed and a 2 sec flame proving period begins If the high heat pressure switch HPS fails to close on call for high stage gas heat and the low heat pressure switch LPS closes the furnace operates at low heat gas flow rate until the high heat HPS pressure switch closes d Flame proving When burner flame is proved at flame proving sensor electrode FSE the control CPU begins blower on delay period and con...

Page 14: ...en inducer motor IDM reduces pressure sufficiently the high heat pressure switch HPS will open The low heat gas valve solenoid GV remains energized as long as low heat pressure switch LPS remains closed The blower motor BLWM switches speed for low gas heat 5 sec after R W2 circuit opens 3 Cooling Mode a Single Speed Cooling Outdoor Unit See Fig 15 for thermostat connections 1 The thermostat closes...

Page 15: ...to reset thermal overload switches 4 Blower motor speed selections are for average conditions See Installation Instructions for details on optimum speed selection 5 Replace only with a 3 AMP fuse 6 Auxiliary limit switches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RE...

Page 16: ... EAC 2 are energized with 115v when the blower motor BLWM is operat ing 3 When thermostat is satisfied furnace blower motor BLWM continues operating on high cool speed for an additional 90 sec b Two Speed Heat Pump Cooling 1 The thermostat R to G circuits start the furnace blower motor BLWM on low cool speed The thermostat R to G and Y Y2 circuits start the furnace blower motor BLWM on high cool s...

Page 17: ... for correct input a Obtain yearly heat value average at installed altitude from local gas supplier b Obtain yearly specific gravity average from local gas supplier c Verify furnace model Table 9 can only be used for model 58UXT furnaces d Find installation altitude in Table 9 NOTE For Canada altitudes of 2000 to 4500 ft use U S A altitudes of 2001 to 3000 ft in Table 9 e Find closest natural gas ...

Page 18: ... to 3000 or Canada Altitudes 2000 to 4500 775 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 800 44 3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 875 45 3 7 1 6 45 3 8 1 6 44 32 1 4 44 3 4 1 4 44 3 5 1 5 900 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 44 3 3 1 4 925 4...

Page 19: ...3 5 1 5 44 3 6 1 5 725 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 44 3 3 1 4 44 3 4 1 4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6 47 3 4 1 4 47 3 5 1 5 47 3 7 1 5 45 3 2 1 3 850 48 3 6 1 5 48 3 7 1 6 48 3 8 1 6 47 3 4 1 5 47 3 5 1 5 875 48 3 4 1 4 48 3 5 1 5 4...

Page 20: ...nifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 8001 to 9000 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 5 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 4 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 5 675 48 3 6 1 5 48 3 7 1 6 48 3 8 1 6 47 3 5 1 5 47 3 6 1 6 700 48 3 3 1 4 48 3 5 1 5 48 3 6 1 5 48...

Page 21: ...altitudes from 2000 to 4500 ft this furnace must be derated 10 percent by an authorized Gas Conver sion Station or Dealer To determine correct input rate for altitude see example above and use 0 82 as derate multi plier factor b Check that gas valve adjustment caps are in place for proper input to be clocked c Obtain yearly heat value average for local gas supply NOTE Be sure heating value of gas ...

Page 22: ...ry setting med low or med 5 speed blowers only Disconnect the electrical power before changing the speed tap or removing motor lead cap if used on 5 speed motors A failure to follow this warning can cause personal injury NOTE For units with 5 speed motors make sure the unused speed tap is either capped or placed on SPARE terminal on control board before power is restored d To change motor speed se...

Page 23: ...ailure 2 Check draft safeguard switch The purpose of this control is to permit the safe shutdown of the furnace during certain blocked vent conditions a Disconnect power to furnace and remove vent connector from furnace flue collar Be sure to allow time for vent pipe to cool down before removing b Restore power to furnace and set room thermostat above room temperature c After normal start up allow...

Page 24: ...e Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2001 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58uxt5si Manufacturer reserves the right ...

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