Carrier 58UXT Series Operating Instructions Manual Download Page 13

The blower door must be installed for power to be conducted
through blower door interlock switch ILK to furnace control CPU,
transformer TRAN, inducer motor IDM, blower motor BLWM,
hot surface ignitor HSI, and gas valve GV.

1. Adaptive Heating Mode—Single-Stage Thermostat with

2-Stage Heating
(See Fig. 15 for thermostat connections.)

NOTE:

In response to thermostat call for heat R to W/W1, the

control selects high-stage gas heating only with HIGH HEAT
ONLY switch (SW1) set to ON regardless of the LOW HEAT
switch (SW2) setting. With the HIGH HEAT ONLY switch set to
OFF, LOW HEAT switch selects either low-stage gas heating only
mode when set to ON, or the adaptive heating mode when set to
OFF in response to a thermostat call for heat R to W/W1. (See Fig.
18 for description of switch settings or Fig. 19 for control circuit
diagram.)

This furnace can operate as a 2-stage furnace with a single-stage
thermostat because furnace control CPU includes a programmed
adaptive sequence of controlled operation, which selects low-gas-
heat or high-gas-heat operation. This selection is based upon the
stored history of the length of previous gas heating on/off periods
of the single-stage thermostat.

The furnace will start up in either low- or high-gas heat. If the
furnace starts up in low-gas heat, the control CPU determines the
low-gas heat on time (from 0 to 16 minutes) which is permitted
before switching to high-gas heat.

If power is interrupted, the stored history is erased. When this
happens, the control CPU selects low-gas heat for up to 16 minutes
and then switches to high-gas heat, as long as the thermostat
continues to call for heat. Subsequent selection is based on stored
history of thermostat cycle times.

When wall thermostat

calls for heat

, R-W/W1 circuit closes. The

furnace control performs a self check, verifies the low-heat and
high-heat pressure switch contacts LPS and HPS are open, and
starts inducer motor IDM in low speed or high speed as appropri-
ate.

a. Inducer prepurge period—As inducer motor IDM comes up

to low speed or high speed, the low-heat pressure switch
contacts LPS (or LPS and HPS) close to begin a 15 sec
prepurge period.

b. Ignitor warm-up—At end of prepurge period, the hot

surface ignitor HSI is energized for a 17-sec ignitor
warm-up period.

c. Trial-for-ignition sequence—When the ignitor warm-up

period is completed, the main gas valve relay contacts
MGVR-1 and -2 (and high-heat pressure switch relay
HPSR for high-stage operation) close to energize the low-
and high-heat gas valve solenoid(s) GV and the humidifier
terminal HUM. The gas valve opens, and 24-v power is
supplied for a field-installed humidifier at terminals HUM
and Com. The low-heat gas valve solenoid GV permits gas
flow to the burners where it is ignited. After 5 sec, the
ignitor HSI is de-energized, and a 2-sec flame-proving
period begins.
If the high-heat pressure switch HPS fails to close on call
for high-stage gas heat and the low-heat pressure switch
LPS closes, the furnace operates at low-heat gas flow rate
until the high-heat HPS pressure switch closes.

d. Flame-proving—When burner flame is proved at flame-

proving sensor electrode FSE, the control CPU begins
blower on delay period and continues to hold gas valve GV
open. If burner flame is not proved within 2 sec, the control
CPU closes gas valve GV, and the control CPU repeats the
ignition sequence for up to 3 more trials-for-ignition before
going to ignition lockout. LOCKOUT IS RESET AUTO-
MATICALLY after 3 hr, or by momentarily interrupting
115-v power to furnace, or by interrupting 24-v power at
SEC1 or SEC2 to the control CPU (not at W/W1, G, R,
etc.). Opening thermostat R-W circuit will not reset an
ignition lockout.
If flame is proved when flame should not be present, the
control CPU locks out of gas heating mode and operates
inducer motor IDM on high speed until flame is no longer
proved.

e. Blower on delay—If burner flame is proven, 45 sec after

gas valve GV is opened the blower motor BLWM is
energized on the appropriate heating speed, low-gas-heat or
high-gas-heat speed. Simultaneously, the EAC terminals
EAC-1 and EAC-2 are energized with 115v and remain
energized as long as blower motor BLWM is energized.

f. Switching from low- to high-gas heat—If furnace control

CPU switches from low-gas heat to high-gas heat, the
control CPU switches inducer motor IDM speed from low
to high. The high-heat pressure switch relay HPSR closes.
When inducer motor IDM provides sufficient pressure to
close the high-heat pressure switch HPS, the high-heat gas
valve solenoid GV is energized. The blower motor BLWM
switches speed for high-gas heat 5 sec after the control CPU
switches from low-gas heat to high-gas heat.

g. Switching from high- to low-gas heat—The control CPU

will not switch from high-gas heat to low-gas heat while
the thermostat R to W circuit is closed when a single-stage
thermostat is used.

h. Blower off delay—When thermostat is satisfied, the R-W

circuit is opened, de-energizing gas valve GV, stopping gas
flow to burners, and de-energizing humidifier terminals
HUM and C

OM

. The inducer motor IDM remains energized

for a 5 sec post-purge period. The blower motor BLWM
and EAC terminals EAC-1 and EAC-2 remain energized
for 90, 135, 180, or 225 sec (depending on selection at
blower off delay switches SW-3 and SW-4). The furnace
control CPU is factory set for a 135-sec blower off delay.

Fig. 17—Control Center

A01370

1

2

3

4

5

6

7

8

9

PR2

L2

COM

PR1

L1

H

I-

COO

L

HI-GAS

-HEA

T

LO-GAS

-HEA

T

P

ARK

3

FU1

SEC-1

SEC-2

1

1

2

3

4

5

6

7

8

9

10

11

12

M S

TWIN

TEST

LED

G

R

Y/Y2

W/W1

COM

24 V

W2

1

ON

OFF

1

2

3

4

FURNACE AND
BLOWER OFF DELAY
SETUP SWITCHES

24-VOLT
THERMOSTAT
TERMINALS

EAC - ELECTRONIC

AIR CLEANER

(115-VAC 1 AMP MAX)

3-AMP
FUSE

LED -
DIAGNOSTIC
LIGHT

TWIN / TEST
TERMINAL

HUM -
HUMIDIFIER
(24-VAC 0.5
AMP MAX)

HUM

13

Summary of Contents for 58UXT Series

Page 1: ...Conditioning Systems NFPA 90B ANSI NFPA 90B In Canada refer to the current edition of the CAN CGA B149 1 and 2 M00 National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have a fire extinguisher available during start up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see ...

Page 2: ...e and unit sizing Improper installation or misapplication of the furnace can require excessive servicing or cause premature component failure To aid in installation troubleshooting and service a status code label is located on the blower compartment door This label explains how to use the LED status indicator on the furnace control which is viewed through the sight glass on the door Fig 1 Dimensio...

Page 3: ...y be 0 inches For upflow furnaces bottom clearance may be 0 inches Indicates supply or return sides when furnace is in the horizontal position Line contact only permissible between lines formed by intersections of the Top and two Sides of the furnace jacket and building joists studs or framing 18 inches front clearance required for alcove For single wall vent 6 inches For Type B 1 vent 3 inches 32...

Page 4: ...ls and many other solvents commonly used in the construction process Excessive exposure to contami nated combustion air will result in safety and performance related problems Do not install furnace in a corrosive or contaminated atmo sphere Make sure all combustion and circulating air require ments are met in addition to all local codes and ordinances This furnace must be installed so the electric...

Page 5: ...tion ventilation and dilution of flue gases using 1 of the following methods See Fig 5 and Table 2 NOTE In determining free area of an opening the blocking effect of louvers grilles and screens must be considered If free area of louver or grille design is unknown assume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area Screens when used must not...

Page 6: ...ir must also be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace Secure ductwork with proper fasteners for type of ductwork used Seal supply and return duct connections to furnace with code approved tape or duct sealer Flexible connections should be used between ductwork and furnace to prevent transmission of vibration Ductwork passing throu...

Page 7: ...er or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment deter mine location for the filter and relocate filter retaining wire if necessary After the return air duct has been connected to the furnace install the filter s inside the furnace blower compartment See Fig 7 for side return application and Fig 8 for bo...

Page 8: ...1 and Fig 11 INSTALL FURNACE 1 Position furnace in desired location 2 Connect gas supply pipe See Fig 11 for typical piping entry 3 Connect supply and return air ducts 4 Install 24 X 24 in sheet metal shield on platform in front of louvered control panel as shown in Fig 11 Step 6 Horizontal Crawlspace Installation The furnace can be installed horizontally with either LH or RH side up In a crawlspa...

Page 9: ...UDS OR FRAMING CLEARANCE TO COMBUSTIBLE MATERIALS Fig 12 Crawlspace Horizontal Installation A97600 NOTES ANGLE IRON OR EQUIVALENT ROD LOCATION USING DIMPLE LOCATORS SEE DIMENSIONAL DWG FOR LOCATIONS 3 8 IN ROD 1 A 1 In clearance minimum between top of furnace and combustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position 3 8 IN HEX NUT WASHER ...

Page 10: ...tion of propane gas Install an accessible manual shutoff valve upstream of furnace gas controls and within 72 in of furnace A 1 8 in NPT plugged tapping is provided on the gas valve for test gage connection Installation of an additional 1 8 in NPT plugged tapping acces sible for test gage connection installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff...

Page 11: ...Canada Natural and Propane Installation Codes CAN CGA B149 1 and 2 M00 in Canada for proper vent sizing and installation requirements After fully assembling the vent connector to the furnace flue collar securely fasten the vent connector to the collar with 2 field supplied corrosion resistant sheet metal screws located 180 degrees apart and midway up the collar The horizontal portion of the ventin...

Page 12: ... DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK TWO WIRE HEATING ONLY FIVE WIRE 1 STAGE THERMOSTAT TERMINALS FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT FURNACE COM R W Y R G C GND GND GND GND GND GND FIELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 230 V SINGLE PHASE WHT BLK WHT BLK W W1 W2...

Page 13: ...ed and a 2 sec flame proving period begins If the high heat pressure switch HPS fails to close on call for high stage gas heat and the low heat pressure switch LPS closes the furnace operates at low heat gas flow rate until the high heat HPS pressure switch closes d Flame proving When burner flame is proved at flame proving sensor electrode FSE the control CPU begins blower on delay period and con...

Page 14: ...en inducer motor IDM reduces pressure sufficiently the high heat pressure switch HPS will open The low heat gas valve solenoid GV remains energized as long as low heat pressure switch LPS remains closed The blower motor BLWM switches speed for low gas heat 5 sec after R W2 circuit opens 3 Cooling Mode a Single Speed Cooling Outdoor Unit See Fig 15 for thermostat connections 1 The thermostat closes...

Page 15: ...to reset thermal overload switches 4 Blower motor speed selections are for average conditions See Installation Instructions for details on optimum speed selection 5 Replace only with a 3 AMP fuse 6 Auxiliary limit switches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RE...

Page 16: ... EAC 2 are energized with 115v when the blower motor BLWM is operat ing 3 When thermostat is satisfied furnace blower motor BLWM continues operating on high cool speed for an additional 90 sec b Two Speed Heat Pump Cooling 1 The thermostat R to G circuits start the furnace blower motor BLWM on low cool speed The thermostat R to G and Y Y2 circuits start the furnace blower motor BLWM on high cool s...

Page 17: ... for correct input a Obtain yearly heat value average at installed altitude from local gas supplier b Obtain yearly specific gravity average from local gas supplier c Verify furnace model Table 9 can only be used for model 58UXT furnaces d Find installation altitude in Table 9 NOTE For Canada altitudes of 2000 to 4500 ft use U S A altitudes of 2001 to 3000 ft in Table 9 e Find closest natural gas ...

Page 18: ... to 3000 or Canada Altitudes 2000 to 4500 775 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 800 44 3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 875 45 3 7 1 6 45 3 8 1 6 44 32 1 4 44 3 4 1 4 44 3 5 1 5 900 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 44 3 3 1 4 925 4...

Page 19: ...3 5 1 5 44 3 6 1 5 725 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 44 3 3 1 4 44 3 4 1 4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6 47 3 4 1 4 47 3 5 1 5 47 3 7 1 5 45 3 2 1 3 850 48 3 6 1 5 48 3 7 1 6 48 3 8 1 6 47 3 4 1 5 47 3 5 1 5 875 48 3 4 1 4 48 3 5 1 5 4...

Page 20: ...nifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 8001 to 9000 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 5 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 4 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 5 675 48 3 6 1 5 48 3 7 1 6 48 3 8 1 6 47 3 5 1 5 47 3 6 1 6 700 48 3 3 1 4 48 3 5 1 5 48 3 6 1 5 48...

Page 21: ...altitudes from 2000 to 4500 ft this furnace must be derated 10 percent by an authorized Gas Conver sion Station or Dealer To determine correct input rate for altitude see example above and use 0 82 as derate multi plier factor b Check that gas valve adjustment caps are in place for proper input to be clocked c Obtain yearly heat value average for local gas supply NOTE Be sure heating value of gas ...

Page 22: ...ry setting med low or med 5 speed blowers only Disconnect the electrical power before changing the speed tap or removing motor lead cap if used on 5 speed motors A failure to follow this warning can cause personal injury NOTE For units with 5 speed motors make sure the unused speed tap is either capped or placed on SPARE terminal on control board before power is restored d To change motor speed se...

Page 23: ...ailure 2 Check draft safeguard switch The purpose of this control is to permit the safe shutdown of the furnace during certain blocked vent conditions a Disconnect power to furnace and remove vent connector from furnace flue collar Be sure to allow time for vent pipe to cool down before removing b Restore power to furnace and set room thermostat above room temperature c After normal start up allow...

Page 24: ...e Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2001 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58uxt5si Manufacturer reserves the right ...

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