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a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not "see" heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight-run
ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise.

Disconnect the electrical power before changing the speed
tap. A failure to follow this warning could result in personal
injury.

d. To change motor speed taps, remove the motor tap lead and

relocate it on the desired terminal on the plug-in terminal
block/speed selector located on the blower housing. (See
Table 9.)

Table 8—Canadian Orifice Size

GAS

SEA LEVEL

0—2000

HIGH ALTITUDE

2001—4500 FT

Natural

44

45

Propane

54

55

Table 9—Speed Selector

SPEED

TAP NO.*

Common

C

High

1

Med-High

2

Med-Low

3

Low

4

* White wire from control box to common; black wire from control box to cooling
speed selection; red wire from control box to heating and constant fan speed
selection.

Recheck the temperature rise. It must be within the limits
specified on the unit rating plate. Recommended operation is
at midpoint of rise or above.

3. Set thermostat heat anticipator

The thermostat heat anticipation must be set to match the amp
draw of the electrical components in the R-W circuit. Accurate
amp draw readings can be obtained at thermostat subbase
terminals R and W. Fig. 14 illustrates an easy method of
obtaining the actual amp draw. The amp reading should be
taken after the blower motor has started. See the thermostat
manufacturer’s instructions for adjusting the heat anticipator
and for varying the heating cycle length.

NOTE:

When using an electronic thermostat, set cycle rate for 3

cycles per hr.

CHECK SAFETY CONTROLS

1. Check operation of gas shut-off control for 100 percent

shutoff.

NOTE:

The furnace pilot must be lit so the thermocouple

energizes the thermal magnet circuit of gas valve GV, which
permits gas flow to the remaining portion of the valve.

If the pilot flame is extinguished, the thermocouple will no
longer energize the thermal magnet circuit of the gas valve.
Gas flow to the pilot and main burners will cease until the pilot
is manually relit.
a. With furnace operating, unscrew pilot thermocouple lead

from gas valve. The pilot and main burner gas must shut
off. No gas should flow through valve.

b. After valve is found to operate satisfactorily, reconnect

thermocouple to gas valve (fingertight position only).

Fig. 13—Burner Flame

A84076

BURNER  FLAME

PILOT  FLAME

BURNER

MANIFOLD

Table 7—Gas Rate Cu Ft/Hr

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059
1000

947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

12

Summary of Contents for 58DFA

Page 1: ...lation Codes NSCNGPIC Wear safety glasses and work gloves Have fire extinguisher available during start up and adjustment procedures and service calls Understand the signal word DANGER WARNING or CAU TION These words are used with the safety alert symbol DAN GER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in p...

Page 2: ... further information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 22209 or from Literature Distribution Table 2 Dimensions In UNIT SIZE A D E VENT CONN SHIP WT 071 08 14 3 16 12 9 16 12 11 16 4 135 071 12 14 3 16 12 9 16 12 11 16 4 139 091 12 17 1 2 15 7 8 16 4 14...

Page 3: ... are manually operated they must be equipped with means to prevent operation of either unit unless the damper is in the full heat or full cool position HAZARDOUS LOCATIONS When the furnace is installed in a residential garage it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When ...

Page 4: ... for all equipment within the confined space but not less than 100 sq in per opening See Fig 2 For Example 58DFA FURNACE IN PUT BTUH FREE AREA PER OPENING SQ IN 66 000 100 88 000 100 110 000 110 132 000 132 If the building is constructed unusually tight a permanent opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 B...

Page 5: ... ON A CONCRETE SLAB 1 Construct hole in floor per dimensions in Fig 4 and Table 3 2 Install plenum and furnace as shown in Fig 5 INSTALLATION ON A COMBUSTIBLE FLOOR 1 Cut and frame hole in floor per dimensions in Installation Instructions packaged with downflow subbase 2 When completed downflow subbase plenum and furnace or coil casing when used should be installed as shown in Fig 6 Fig 4 Floor Op...

Page 6: ...has been attached If the pressure exceeds 0 5 psig 14 in wc the gas supply pipe must be disconnected from the furnace and capped before the pressure test If the test pressure is equal to or less than 0 5 psig 14 in wc close the manual shut off valve located on the gas valve before the test It is recommended that the ground joint union be loosened before pressure testing Never purge a line into a c...

Page 7: ...ment after installation Step 8 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Thermostat wire connections at R W C and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed 0 5 psig 14 in wc but must be no less than 0 16 psig 4 5 in wc Before operating the furnace check each m...

Page 8: ... gas valve GV Gas flow to the pilot and main burners stops until the pilot is manually relit NOTE When gas valve GV is energized R W circuit is closed After a power interruption the gas valve closes within 7 sec and the furnace skips the blower on delay and immediately starts the blower 2 Cooling mode When the thermostat calls for cooling R G and Y circuits close Simultaneously the R Y circuit sta...

Page 9: ...TIVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMIT SWITCH OVER TEMP SPST N C AUTO RESET PRINTED CIRCUIT BOARD FURNACE CONTROL 9 CIRCUIT CONNECTOR PCB1 2 CIRCUIT CONNECTOR L1 L2 5 CIRCUIT PLUG CONNECTOR BLWM PRESSURE SWITCH SPDT TRANSFORMER 115VAC 2...

Page 10: ...wc for natural gas When adjusting input rate do not set manifold pressure above 3 8 in wc or below 3 2 in wc a Check gas input rate using Table 6 1 Obtain average yearly heat value for local gas supply 1 Obtain average yearly specific gravity for local gas supply 1 Verify furnace model Table 6 can only be used for model 58DFA Furnaces 1 Check and verify orifice size in furnace NEVER ASSUME THE ORI...

Page 11: ...3 4 3 6 38 39 40 3 2 3 5 3 7 38 39 40 3 3 3 6 3 8 875 42 3 4 41 42 3 2 3 6 41 42 3 3 3 7 41 42 40 3 4 3 8 3 2 41 40 3 5 3 3 41 39 40 3 6 3 2 3 4 41 39 40 3 8 3 3 3 5 39 40 3 3 3 6 38 39 40 3 2 3 4 3 7 890 42 3 3 42 3 4 41 42 3 2 3 6 41 42 3 3 3 7 41 42 3 4 3 8 41 40 3 5 3 2 41 40 3 6 3 3 41 39 40 3 7 3 2 3 4 41 39 40 3 8 3 3 3 5 905 42 3 2 42 3 3 42 3 4 41 42 3 2 3 6 41 42 3 3 3 7 41 42 3 4 3 8 41...

Page 12: ...s per hr CHECK SAFETY CONTROLS 1 Check operation of gas shut off control for 100 percent shutoff NOTE The furnace pilot must be lit so the thermocouple energizes the thermal magnet circuit of gas valve GV which permits gas flow to the remaining portion of the valve If the pilot flame is extinguished the thermocouple will no longer energize the thermal magnet circuit of the gas valve Gas flow to th...

Page 13: ...n off 115 v power to furnace b Remove control door and disconnect inducer motor lead wires from wire harness c Turn on 115 v power to furnace d Close thermostat switch as if making normal furnace start If the burners do not light the pressure switch is function ing properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxili...

Page 14: ...46231 35006c Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 565 812 Printed in U S A Form 58DF 9SI Pg 14 11 93 Replaces 58DF 6SI ...

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