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40

Table 22 — Durablade Economizer Service Analysis

                                                              LEGEND

PROBLEM

CAUSE

REMEDY

Damper does not 
open.

Indoor (evaporator) fan is off.

1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that

24 vac is present at the IFO terminal. Check whether 24 vac is present at
PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check
wiring (see unit label diagram).

2. Check proper thermostat connection to G on the connection board.

No power to economizer
motor.

1. Check that SW3 is properly making contact with the damper blade. Check

that SW1 is in the NC (normally closed) position.

2. Check diode D1. If diode is not functioning properly, replace control board.
3. Confirm that the economizer control board is grounded properly at PL6-4

(brown wire) and at brown terminal of the economizer control board
(brown wire). The economizer motor must also be grounded properly at the
negative motor terminal (brown wire).

4. Verify SW1 and SW3 are working and wired properly (see unit label

diagram).

5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If

24 vac not present, check unit wiring (see unit label diagram). If 24 vac is
found in both places, check for 24 vac at the yellow terminal of the econo-
mizer control board (yellow wire). If 24 vac power is not present, replace the
economizer control board.

Economizer motor failure.

If the indoor (evaporator) fan and economizer motor are energized, verify that
there is a minimum of 18 vdc at the positive motor terminal. If the motor is not
operating, replace the motor.

Economizer operation
limited to
minimum position.

OAT or EC set too high.

1. Set at correct temperature (3 F below indoor space temperature).
2. Check OAT or EC by setting above outdoor temperature or humidity level. If

the OAT or EC switches do not close, replace OAT or EC.

Verify economizer control
board is correctly wired and
works properly.

1. Perform the following tests when OAT or EC is closed, Y1 is called for, and

damper is at minimum position. Confirm 24 vac on gray terminal of the
economizer control board (gray wire). If 24 vac is not present, check wiring
(see unit label diagram).

2. Verify that SW1 and SW3 are wired correctly and working properly (see unit

label diagram).

3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not

present, check wiring (see unit wiring label diagram).

4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

economizer control board.

Check SAT.

1. After verifying that the OAT and EC settings and the economizer control

board wiring are correct, check to ensure that the 24 vac terminal of the SAT
has 24 vac (white wire). If OAT, EC, and control board are functioning and
wired properly and no 24 vac exists, check wiring (see unit label diagram).

2. If supply-air temperature is greater than 57 F, 24 vac should be found at

terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not 
close.

Incorrect wiring of
economizer.

1. Verify that SW2 and SW4 are wired and working properly (see unit label

diagram).

2. Check diode D2. If diode is not functioning properly, replace control board.

Verify economizer control
board is functioning properly.

1. After verifying that the wiring is correct, modulate the damper to the mini-

mum position. Remove the calls for G (evaporator fan).

2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac

is not present, check wiring (see unit label diagram).

3. If damper still does not move, check for 24 vac at blue terminal of econo-

mizer control board (blue wire). If 24 vac is not present, replace the econo-
mizer circuit board.

Check SAT.

1. After verifying that the wiring is correct and the economizer control board is

functioning properly, place the OAT or EC switch in the closed position.
Place a call for Y1 and open the damper to the fully open position. Confirm
that the 24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not
present, check wiring (see unit label diagram).

2. If supply-air temperature is less than 52 F, 24 vac should be found at

terminal T1 on the SAT (violet wire). If 24 vac not found, replace SAT.

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is
a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is
present and the motor is still not operating, replace the motor.

Economizer damper
does not close
on power loss.

Verify that close-on-power-
loss and economizer control
board are functioning
properly.

1. Check voltage potential across batteries. If lower than 14 vdc, replace close-

on-power-loss power supply (9-v alkaline batteries). Check this emergency
power supply on a regular basis or whenever the filters are changed.

2. If the close-on-power-loss and economizer control board are functioning

properly, check for 14 vdc or higher at the blue terminal of the economizer
control board (blue wire) when power is disconnected from unit. If 14 vdc is
not present, replace the control board.

C1 — Common Power

OAT — Outdoor-Air Thermostat

EC — Enthalpy Control

PL

— Plug

IFC — Indoor (Evaporator) Fan Contactor SAT — Supply-Air Thermostat
IFO — Indoor (Evaporator) Fan On

SW — Economizer Position Switch

Summary of Contents for 50TFF008-014

Page 1: ...Fig 2 In stall insulation cant strips roofing felt and counter flashing as shown Ductwork must be attached to curb not to unit If elec tric control power is to be routed through the basepan attach the...

Page 2: ...alled downstream from the external trap pitch the line away from the unit at 1 in per 10 ft of run Do not use a pipe size smaller than the unit connection Step 4 Rig and Place Unit Inspect unit for tr...

Page 3: ...ections B C D ALT DRAIN HOLE E GAS F POWER G CONTROL CONNECTOR PACKAGE ACCESSORY 2 87 16 827 1 1015 16 583 13 4 44 5 3 4 19 NPT 3 4 19 NPT 1 2 12 7 NPT CRBTMPWR001A00 11 4 31 7 NPT CRBTMPWR002A00 1 2...

Page 4: ...les in base rail as shown in detail A Holes in base rails are centered around the unit cen ter of gravity Use wooden top skid when rigging to prevent rig ging straps from damaging unit 3 Unit weights...

Page 5: ...head 60 in to assure proper condenser fan operation d Between units control box side 42 in per NEC National Electrical Code e Between unit and ungrounded surfaces control box side 36 in per NEC f Betw...

Page 6: ...0 2 90 5 25 High Static 3 70 3 70 5 25 Motor Frame Size Std 56 56 56 56 Alt 56 56 56 High Static 56 56 56 Nominal Rpm High Low Std Alt High Static 1725 1725 1725 1725 Fan Rpm Range Std 590 840 685 935...

Page 7: ...tructions Route thermostat cable or equivalent single leads of colored wire from subbase terminals to low voltage connections on unit shown in Fig 11 as described in Steps 1 5 below NOTE For wire runs...

Page 8: ...24 0 32 0 66 7 77 0 90 6 103 5 100 110 83 95 31 9 42 4 88 4 102 0 117 7 134 8 125 150 108 124 High 10 6 49 4 49 4 60 60 52 52 365 365 7 8 10 4 21 7 25 0 49 4 49 4 60 60 52 52 12 0 16 0 33 4 38 5 54 9...

Page 9: ...4 0 36 0 50 1 60 46 51 0 51 2 58 6 70 66 014 208 230 3 60 Std 187 254 23 0 146 0 2 1 4 1 4 10 6 65 2 65 2 80 80 68 68 383 383 7 8 10 4 21 7 25 0 65 2 65 2 80 80 68 68 12 0 16 0 33 4 38 5 65 2 65 2 70...

Page 10: ...ce Example Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 457 Determine maximum deviation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Determine pe...

Page 11: ...attached to the basepan at the bottom of the unit for shipping MAIN CONTROL BOX BOX SINGLE POINT BOX MOUNTING SCREW DISCONNECT MOUNTING LOCATION EMT OR RIGID CONDUIT FIELD SUPPLIED BRACKET AND CONDUI...

Page 12: ...d record quantity of ventilation air needed for use in Step 8 2 Remove filter access panel by raising panel and swinging panel outward Panel is now disengaged from track and can be removed No tools ar...

Page 13: ...thermostat set ting If accessory enthalpy control EC is used in place of OAT see instructions shipped with EC for installation and adjustment See Fig 26 13 Connect OAT per Fig 27 14 Slide outdoor air...

Page 14: ...blade Economizer Installed in Unit Fig 22 Horizontal Durablade Economizer Installation 90 Degree Rotation Fig 23 Horizontal Discharge Block Off Plate EXAMPLE Given Negative Pressure 0 1 in wg Outdoor...

Page 15: ...ed on back sloped side of EconoMi er assembly These brackets are used to retain hood assembly during shipping only MINIMUM POSITIO N OPEN 3 1 T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I...

Page 16: ...er exhaust is being installed complete installation of power exhaust at this time See Fig 38 for wiring 10 Install the complete hood assembly on the unit and secure using the screws provided 11 Remove...

Page 17: ...E UNIT BASE UNIT FILTER RACK ECONOMIZER CLIP HVAC UNIT Fig 35 Rear EconoMi er Flange Installation WIRING HARNESS OUTDOOR AIR BLOCK OFF PLATE Fig 36 EconoMi er Installed in Unit LEGEND OAT Outdoor Air...

Page 18: ...OWN ORANGE 3 PIN CONNECTOR PLUG YELLOW RED YEL H1 BLU GRAY H4 SECONDARY 230VAC X4 X1 HT01AH850 460 VAC RED H1 GRAY H2 SECONDARY 230VAC X4 X1 HT01AH859 575 VAC 23 13 11 21 230VAC OR BLACK L1 BLUE L2 CO...

Page 19: ...tiome ter Turn the potentiometer full CCW to fully close the outdoor air dampers Turn the potentiometer gradually clockwise CW to the desired position See Fig 40 3 Replace the filter access panel See...

Page 20: ...earest flat of pulley hub and tight en setscrew see Table 1 for speed change for each full turn of pulley flange To align fan and motor pulleys 1 Loosen fan pulley setscrews 2 Slide fan pulley along f...

Page 21: ...35 615 590 008 935 910 885 860 835 810 785 760 735 710 685 008 1080 1025 1007 988 970 952 933 915 897 878 860 009 935 910 885 860 835 810 785 760 735 710 685 009 1080 1025 1007 988 970 952 933 915 897...

Page 22: ...1173 773 1 55 1378 827 1 83 1621 878 2 12 1875 2800 597 0 89 827 665 1 12 1014 733 1 40 1250 786 1 66 1473 839 1 93 1709 889 2 23 1971 2900 613 0 97 891 679 1 20 1081 745 1 50 1335 799 1 76 1560 850 2...

Page 23: ...3 1147 815 1 92 1700 866 2 23 1971 3100 646 1 16 1047 714 1 45 1292 773 1 74 1543 828 2 04 1805 878 2 35 2076 3200 662 1 28 1131 729 1 55 1378 787 1 86 1648 841 2 16 1910 891 2 48 2188 3300 679 1 36 1...

Page 24: ...2 15 1901 911 2 46 2171 3100 646 1 15 1039 709 1 39 1241 772 1 70 1508 825 1 99 1761 875 2 28 2015 923 2 58 2275 3200 662 1 25 1123 724 1 50 1335 785 1 80 1595 840 2 11 1866 887 2 41 2128 934 2 71 238...

Page 25: ...8 816 2 10 1958 867 2 42 2136 917 2 75 2420 3500 712 1 59 1413 774 1 90 1683 830 2 23 1971 881 2 56 2257 930 2 90 2546 3600 729 1 71 1517 790 2 03 1796 845 2 37 2093 895 2 71 2386 943 3 05 2670 3700 7...

Page 26: ...878 2 22 1962 922 2 44 2203 4100 675 1 42 1267 734 1 67 1482 790 1 89 1674 839 2 12 1875 888 2 33 2058 933 2 56 2309 4200 689 1 52 1353 746 1 77 1569 801 1 99 1761 851 2 23 1971 898 2 45 2212 943 2 6...

Page 27: ...2602 967 3 17 2828 1006 3 43 3065 1043 3 65 3267 5000 843 2 52 2246 892 2 81 2503 937 3 08 2746 980 3 32 2964 1019 3 60 3221 1055 3 82 3424 5100 858 2 67 2378 906 2 95 2629 950 3 24 2891 993 3 48 311...

Page 28: ...932 693 1 27 1140 756 1 57 1396 813 1 84 1630 3000 559 0 83 779 637 1 09 989 704 1 35 1207 765 1 66 1473 823 1 94 1718 3100 572 0 90 835 648 1 17 1056 715 1 43 1275 775 1 74 1543 832 2 05 1814 3200 58...

Page 29: ...100 636 1 11 1006 704 1 39 1241 764 1 69 1499 818 1 97 1744 870 2 29 2023 3200 652 1 21 1089 718 1 49 1327 778 1 90 1595 831 2 09 1849 882 2 40 2119 3300 668 1 31 1173 732 1 59 1413 793 1 92 1700 844...

Page 30: ...1 03 940 671 1 32 1182 739 1 62 1439 795 1 91 1691 851 2 26 1997 3400 610 1 10 998 682 1 41 1258 750 1 72 1526 806 2 01 1779 860 2 36 2084 3500 623 1 17 1056 694 1 50 1335 761 1 82 1613 817 2 11 1866...

Page 31: ...2343 3500 701 1 53 1361 762 1 82 1613 821 2 16 1910 871 2 48 2188 919 2 80 2462 3600 717 1 65 1465 777 1 94 1718 835 2 29 2023 885 2 63 2317 932 2 95 2587 3700 733 1 77 1569 792 2 07 1831 849 2 42 21...

Page 32: ...3 789 1 95 1726 841 2 18 1927 4300 628 1 56 1387 690 1 63 1447 747 1 83 1621 798 2 05 1814 849 2 30 2032 4400 639 1 67 1482 701 1 73 1534 757 1 92 1700 807 2 16 1910 858 2 41 2177 4500 651 1 78 1578 7...

Page 33: ...09 3 09 2755 955 3 42 3056 998 3 69 3304 5400 869 2 92 2602 882 3 01 2683 920 3 24 2891 967 3 57 3193 1009 3 86 3461 5500 885 3 09 2755 897 3 17 2828 932 3 38 3019 978 3 72 3331 1029 4 03 3618 5600 90...

Page 34: ...ter is Installed To start unit turn on main power supply Set thermostat at HEAT position and a setting above room temperature and set fan at AUTO position First stage of thermostat energizes the first...

Page 35: ...1 the OFM and IFM are deenergized and the EconoMi er modulates closed When the OAT is below the MECH CLG LOCKOUT set point the compressors remain off HEATING UNITS WITH DURABLADE ECONOMIZER OR ECONOMI...

Page 36: ...AND ADJUSTING REFRIGERANT CHARGE The refrigerant system is fully charged with R 22 refrigerant tested and factory sealed Unit must operate in Cooling mode a minimum of 10 minutes before checking charg...

Page 37: ...ssure gage Refer to ap propriate chart to determine what suction temperature should be If suction temperature is high add refrigerant If suction temperature is low carefully recover some of the charge...

Page 38: ...38 CIRCUIT NO 2 CIRCUIT NO 1 Fig 52 Cooling Charging Chart 50TFF012 Fig 53 Cooling Charging Chart 50TFF014...

Page 39: ...ontinuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge...

Page 40: ...OAT and EC settings and the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired...

Page 41: ...ical panel The fault condition is caused by Y2 being energized before Y1 Actuator fault Check the wiring between the EconoMi er controller and the actuator Hold CONFIG button between three and ten sec...

Page 42: ...tinue or change at any time specifications or designs without notice and without incurring obligations PC 111 Catalog No 535 00010 Printed in U S A Form 50TFF 2SI Pg 42 8 00 Replaces New Book 1 4 Tab...

Page 43: ......

Page 44: ...AS SHOWN IN THE INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR AIR FILTERS ARE CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL WITH...

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