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Table 13 — Varislide™ Economizer Troubleshooting

PROBLEM

CAUSE

REMEDY

Damper does not
open.

Indoor (evaporator) fan
is off.

1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that 24 vac

is present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red
wire) and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. Check proper thermostat connection to G on the connection board.

No power to economizer
motor.

1. Check that SW3 is properly making contact with the damper blade. Check that

SW1 is in the NC (normally closed) position.

2. Check diode D18. If diode is not functioning properly, replace economizer con-

trol board.

3. Confirm that the economizer control board is grounded properly at PL6-4 (brown

wire) and at brown terminal of the economizer control board (brown wire). The
economizer motor must also be grounded properly at the negative motor termi-
nal (brown wire).

4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If

24 vac not present, check unit wiring (see unit label diagram). If 24 vac is found
in both places, check for 24 vac at the yellow terminal of the economizer control
board (yellow wire). If 24 vac power is not present, replace the economizer con-
trol board.

Economizer motor failure.

If the indoor (evaporator) fan and economizer motor are energized, verify that there
is a minimum of 18 vdc at the positive motor terminal. If the motor is not operating,
replace the motor.

Economizer operation
limited to minimum
position.

OAT or EC set too high.

1. Set at correct temperature (3 F below indoor space temperature).
2. Check OAT or EC by setting above outdoor temperature or humidity level.

If the OAT or EC switches do not close, replace OAT or EC.

Economizer control board
incorrectly wired or not
functioning.

1. Perform the following tests when OAT or EC is closed, Y1 is called for, and

damper is at minimum position. Confirm 24 vac on gray terminal of the econo-
mizer control board (gray wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. Verify that SW1 and SW3 are wired correctly and working properly (see unit

label diagram).

3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not present,

check wiring (see unit wiring label diagram).

4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

economizer control board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the OAT and EC settings and the economizer control board

wiring are correct, check to ensure that the 24 vac terminal of the SAT has
24 vac (white wire). If OAT, EC, and control board are functioning and wired
properly and no 24 vac exists, check wiring (see unit label diagram).

2. If supply-air temperature is greater than 57 F, 24 vac should be found at termi-

nal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not
close.

Incorrect economizer
wiring.

1. Verify that SW2 and SW4 are wired and working properly (see unit label

diagram).

2. Check diode D19. If diode is not functioning properly, replace economizer con-

trol board.

Incorrect damper actuator
wiring or inoperative
economizer circuit board.

1. After verifying that the wiring is correct, modulate the damper to the minimum

position. Remove the calls for G.

2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is

not present, check wiring (see unit label diagram).

3. If damper still does not move, check for 24 vac at blue terminal of economizer

control board (blue wire). If 24 vac is not present, replace the economizer con-
trol board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the wiring is correct and the economizer control board is

functioning properly, place the OAT or EC switch in the closed position. Place a
call for Y1 and open the damper to the fully open position. Confirm that the
24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present,
check wiring (see unit label diagram).

2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal

T1 on the SAT (violet wire). If 24 vac not found, replace SAT.

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is a
minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is pre-
sent and the motor is still not operating, replace the motor.

Economizer damper
does not close on
power loss.

Insufficient battery power,
inoperative economizer
control board.

1. Check voltage potential across batteries. If lower than 14 vdc, replace close-on-

power-loss power supply (9-v alkaline batteries). Check this emergency power
supply on a regular basis or whenever the filters are changed.

2. If the close-on-power-loss and economizer control board are functioning prop-

erly, check for 14 vdc or higher at the blue terminal of the economizer control
board (blue wire) when power is disconnected from unit. If 14 vdc is not pre-
sent, replace the control board.

LEGEND

C1

— Common Power

IFO

— Indoor (Evaporator) Fan On

SAT — Supply-Air Thermostat

EC

— Enthalpy Control

OAT — Outdoor-Air Thermostat

SW

— Economizer Position Switch

IFC — Indoor (Evaporator) Fan Contactor

PL

— Plug

33

Summary of Contents for 50GJ006

Page 1: ...e air To minimize the possibility of moisture con tamination to the refrigerant system a special 100 molecu lar sieve filter drier is used Refrigerant R 407C must always be charged liquid Charg ing ga...

Page 2: ...E BOTTOM UNIT SIZE A ROOF CURB ACCESSORY 50GJ006 18 29 356 CRRFCURB001A00 28 09 610 CRRFCURB002A00 NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 3 Dimensions in are in millimet...

Page 3: ...BOTTOM 11 49 NPT 1 29 NPT CRBTMPWR00A200 THRU THE BOTTOM UNIT SIZE A ROOF CURB ACCESSORY 50GJ008 012 18 29 356 CRRFCURB003A00 28 09 610 CRRFCURB004A00 NOTES 1 Roof curb accessory is shipped unassembl...

Page 4: ...external trap can be com pleted after the unit is in place All units must have an external trap for condensate drain age Install a trap at least 4 in deep and protect against freeze up See Fig 4 If d...

Page 5: ...n top skid when rigging to prevent rigging straps from damaging unit 3 Unit weights do not include economizer See Table 1 for econo mizer weights All panels must be in place when rigging 50GJ OPERATIN...

Page 6: ...pm 2100 2100 2100 Motor Pulley Pitch Diameter A B in 2 4 3 4 3 4 4 4 4 0 5 0 Nominal Motor Shaft Diameter in 7 8 7 8 7 8 Fan Pulley Pitch Diameter in 4 0 7 0 8 0 Belt Qty Type Length in 1 A 40 1 A 51...

Page 7: ...on horizontal discharge units with electric heat 1 in clearance to duct work for 1 ft b Condenser coil for proper airflow 36 in one side 12 in the other The side getting the greater clearance is optio...

Page 8: ...iction may prevail a Bottom to combustible surfaces when not using curb 0 in on horizontal discharge units with electric heat 1 in clearance to ductwork for 1 ft b Condenser coil for proper airflow 36...

Page 9: ...8 230 3 60 50GJ008 012 460 3 60 LEGEND C Contactor COMP S Compressors IFC Indoor Evaporator Fan Contactor NEC National Electrical Code OFC Outdoor Condenser Fan Contactor Terminal Block Field Wiring F...

Page 10: ...ithin 10 Use the formula shown in Tables 2A and 2B Note 2 on page 11 to determine the percentage of voltage imbalance Operation on improper line voltage or excessive phase imbalance con stitutes abuse...

Page 11: ...4 8 16 5 27 8 33 0 41 7 50 0 19 8 33 4 39 7 50 2 60 1 31 4 33 6 50 5 58 4 71 4 68 9 35 35 60 60 80 90 33 33 46 54 66 77 172 575 3 60 518 632 7 9 50 0 0 7 4 8 17 0 34 0 51 0 17 1 34 1 51 2 24 9 28 9 50...

Page 12: ...Refer to Fig 6A and 6B for drilling holes in basepan HEAT ANTICIPATOR SETTINGS For 50GJ006 units set first stage heat anticipator setting at 0 8 and set second stage heat anticipator setting at 0 3 Fo...

Page 13: ...horizontal discharge block off plate over the opening on the access panel Block off plate MUST be installed before installing hood assembly See Fig 16 7 Insert economizer plug into economizer harness...

Page 14: ...LIEF DAMPER ECONOMIZER MOUNTING SCREWS ECONOMIZER MOTOR Fig 14 Varislide Economizer Installed in Unit ECONOMIZER MOTOR ECONOMIZER CONTROL BOARD WIRING HARNESS Fig 15 Horizontal Varislide Economizer In...

Page 15: ...ide Economizer Minimum Position Damper Setting MINIMUM POSITIO N OPEN 3 1 T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPE...

Page 16: ...ogic module T and T1 should be disconnected during adjustment b The 2 potentiometers with slots for adjustment are located on the face of the economizer logic module Turn the lower potentiometer fully...

Page 17: ...d in Unit CONTROL CURVE CONTROL POINT APPROX DEG AT 50 RH A 73 23 B 70 21 C 67 19 D 63 17 Fig 23 Enthalpy Settings for PARABLADE Economizer Fig 24 Panels Reinstalled on Unit Fig 25 Outdoor Air Hood In...

Page 18: ...flange toward fixed flange to increase speed or away from fixed flange to decrease speed Increasing fan speed increases load on motor Do not exceed maxi mum speed specified in Table 1 5 Set movable fl...

Page 19: ...260 1 57 1330 1 78 2400 1107 1 24 1145 1 32 1222 1 52 1296 1 73 1365 1 94 2500 1150 1 39 1186 1 48 1262 1 68 1331 1 89 1400 2 12 2600 1193 1 56 1228 1 65 1301 1 86 1367 2 07 1435 2 31 2700 1237 1 74 1...

Page 20: ...VE MOTOR cont External Static Pressure in wg 1 4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2250 884 1 97 937 2 33 947 2 66 1022 3 10 2300 885 2 00 939 2 36 979 2 69 1025 3 12 2400 892 2 08 944 2 40...

Page 21: ...988 1 91 995 1 95 3100 892 1 78 947 2 00 995 2 05 1008 2 07 3200 899 1 85 951 2 06 1000 2 17 1021 2 20 3300 907 1 93 959 2 10 1004 2 33 1036 2 36 3400 915 2 01 966 2 17 1009 2 46 1043 2 47 3500 924 2...

Page 22: ...1359 1 60 1800 1178 1 14 1249 1 32 1316 1 52 1382 1 72 1900 1201 1 23 1274 1 43 1338 1 62 1402 1 83 2000 1226 1 33 1297 1 53 1363 1 73 1424 1 94 2100 1252 1 45 1320 1 64 1388 1 85 1448 2 07 2200 1280...

Page 23: ...888 2 24 903 2 55 911 2 85 2400 824 1 72 872 2 01 909 2 32 931 2 64 935 2 96 2500 832 1 79 882 2 09 925 2 40 955 2 72 972 3 06 2550 836 1 83 887 2 13 931 2 45 964 2 77 986 3 11 2660 839 1 87 891 2 17...

Page 24: ...3400 853 1 71 899 1 93 951 2 17 995 2 17 1008 2 32 3500 862 1 78 907 2 01 959 2 24 1000 2 33 1021 2 47 3600 871 1 86 915 2 09 965 2 32 1005 2 46 1036 2 59 3700 879 1 95 927 2 17 973 2 38 1013 2 57 10...

Page 25: ...ed in accordance with these installation instructions and applicable codes Operating Parameters The maximum outdoor entering air temperature is 115 F The minimum entering outdoor air temperature is 45...

Page 26: ...y air tempera ture is above 57 F the damper continues to open until it reaches the fully open position or until the supply air temperature drops below 52 F When the supply air temperature falls betwee...

Page 27: ...HEATING 50GJ008 012 UNITS WITH ECONOMIZER If Accessory Heater is Installed When the room thermostat calls for heat through terminal W1 the evaporator fan con tactor and heater contactor no 1 are energ...

Page 28: ...er Coil 50GJ006 Fig 31 Cleaning Condenser Coil 50GJ008 012 Fig 32 Propping Up Top Panel 50GJ006 Fig 33 Propping Up Top Panel 50GJ008 012 Fig 34 Separating Coil Sections 50GJ006 Fig 35 Separating Coil...

Page 29: ...ns Accurate pressure gage and tem perature sens ing device are required Units charged with R 407C must use dedicated hoses and pressure gages Connect the pres sure gage to the service port on the suct...

Page 30: ...Fig 37 Cooling Charging Chart 50GJ006 Fig 38 Cooling Charging Charts 50GJ008 30...

Page 31: ...Fig 39 Cooling Charging Charts 50GJ012 31...

Page 32: ...ant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset ther...

Page 33: ...and EC settings and the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired pro...

Page 34: ...ot close No power to economizer 1 Disconnect power at TR and TR1 Disconnect jumper across P and P1 2 Connect jumper across TR and 1 3 Connect jumper across T1 and T 4 If connected remove enthalpy sens...

Page 35: ......

Page 36: ...TAGE L1 L2 L2 L3 L3 L1 CIRCUIT 1 COMPRESSOR AMPS L1 L2 L3 CIRCUIT 2 COMPRESSOR AMPS L1 L2 L3 INDOOR EVAPORATOR FAN AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB CO...

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