background image

OPTIONAL PARABLADE ECONOMIZER — The op-
tional PARABLADE economizer hood assembly is pack-
aged and shipped in the filter section. Damper blades and
control boards are installed at the factory and the econo-
mizer is shipped in the vertical discharge position.
NOTE: Horizontal discharge block-off plate is shipped with
the air hood package. The PARABLADE economizer can
only be used for vertical discharge applications. Discard this
plate.
Assembly

1. Determine if ventilation air is required in building. If

so, determine the minimum amount to be supplied by
each unit and record quantity of ventilation air needed
for use in Step 7.

2. Remove filter access panel by raising panel and swing-

ing panel outward. Panel is now disengaged from track
and can be removed. No tools are required to remove
filter access panel. Remove outdoor-air opening panel.
See Fig. 18. Save panels and screws. Remove optional
economizer so the outdoor-air damper hood package can
be removed from the filter section.

3. Assemble outdoor-air hood top and side plates as shown

in Fig. 19. Install seal strips on hood top and sides. Put
aside screen retainer and retainer screw for later assem-
bly. Do not attach hood to unit at this time.

4. On 012 and 014 units, install vertical discharge block-

off plate over duct openings. See Fig. 20.

5. Slide economizer into unit and secure with screws. See

Fig. 29.
NOTE: Be sure to engage rear economizer flange under
tabs in vertical return-air opening.

6. Insert economizer plug into economizer harness. Re-

move tape from barometric relief damper. See Fig. 29.

7. If ventilation air is not required, proceed to Step 8. If

ventilation air is required, perform the following:
a. Make sure the factory-installed jumper is in place across

terminals P and P1 on the economizer logic module.
T and T1 should be disconnected during adjustment.

b. The 2 potentiometers with slots for adjustment are

located on the face of the economizer logic module.
Turn the lower potentiometer fully clockwise. The

dampers should be fully closed. Turn the potentiom-
eter gradually counterclockwise until the desired po-
sition is reached.

c. Connect T and T1 to the 24 v power supply.
d. After installation is complete, calculate the mini-

mum airflow across the economizer. To calculate the
minimum airflow, the following data is needed: total
cfm (cfm

3

), temperature of the total cfm (T

3

), tem-

perature of the return air (T

1

), and temperature of the

entering outside air (T

2

). Cfm

1

is the return air cfm,

which will be the minimum airflow.
Insert the data into the following equations:

T

1

(cfm

1

) + T

2

(cfm

2

)

= T

3

cfm

3

cfm

2

= (cfm

3

– cfm

1

)

Therefore:

T

1

(cfm

1

) + T

2

(cfm

3

– cfm

1

)

= T

3

cfm

3

Use this equation to determine cfm

1

, which is the mini-

mum airflow across the economizer.

(T

3

– T

2

) cfm

3

cfm

1

=

(T

1

– T

2

)

If cfm

1

does not match the desired minimum airflow

from Step 1, re-adjust the minimum position setting
screw.

8. Determine the enthalpy changeover set point from

Fig. 30. The enthalpy changeover set point should be
set to return the outdoor air damper to the minimum po-
sition when enthalpy rises above the set point. The set-
tings are A, B, C, and D. Set the enthalpy changeover
per the setting in Fig. 30.

9. Replace outdoor-air opening panel using screws from

Step 2. Replace filter access panel. Ensure the filter ac-
cess panel slides along the tracks and is securely en-
gaged. See Fig. 31.

10. Fasten hood top and side plate assembly (Fig. 32) to

outdoor-air opening panel with screws provided.

11. Slide outdoor-air inlet screens into screen track on hood

side plate. While holding screens in place, fasten screen-
retainer to hood using screws provided. See Fig. 33.

Fig. 28 — Durablade Economizer Barometric Relief

Damper Characteristics

ECONOMIZER CONTROL
MODULE/DAMPER ACTUATOR

WIRING
HARNESS

ENTHALPY
SENSOR

BAROMETRIC
RELIEF DAMPER

Fig. 29 — PARABLADE Economizer Installed in Unit

15

Summary of Contents for 48TJD008

Page 1: ...replaced before use When pressure testing field supplied gas piping at pressures of 1 2 psig or less a unit connected to such piping must be isolated by manually closing the gas valve s Before perform...

Page 2: ...e the bottom drain connection for a roof curb in stallation relocate the factory installed plug from the bottom connection to the side connection See Fig 4 The piping for the condensate drain and exte...

Page 3: ...3 49 NPT 1 2 9 NPT CRBTMPWR00A100 THRU THE BOTTOM 3 49 NPT 11 49 NPT 1 29 NPT CRBTMPWR00A200 THRU THE BOTTOM NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 3 Dimensions in are...

Page 4: ...be in accordance with the CAN1 B149 1 and CAN1 B149 2 installation codes for gas burning appliances MAXIMUM ALLOWABLE DIFFERENCE in A B B C A C 0 5 1 0 1 0 Fig 3 Unit Leveling Tolerances NOTE Drain p...

Page 5: ...5 1 15 x 15 Alt 1 15 x 15 1 15 x 15 1 15 x 15 Type Drive Std Belt Belt Belt Belt Alt Belt Belt Belt Nominal Cfm 3000 3400 4000 5000 Motor Hp Std Alt Maximum Continuous Bhp Std 2 40 2 40 2 40 4 20 Alt...

Page 6: ...Temperature Rise Range 20 50 35 65 45 75 20 50 35 65 45 75 35 65 35 65 40 70 35 65 40 70 Manifold Pressure in wg Natural Gas Std 3 5 3 5 3 5 3 5 Liquid Propane Alt 3 5 3 5 3 5 3 5 Gas Valve Quantity 1...

Page 7: ...r clearance is optional d Overhead 60 in to assure proper condenser fan operation e Between units control box side 42 in per NEC National Electrical Code f Between unit and ungrounded surfaces control...

Page 8: ...te If the 208 230 v unit is to be connected to a 208 v power sup ply the transformer must be rewired by moving the black wire from the 230 v red wire on the transformer and con necting it to the 200 v...

Page 9: ...4 30 24 134 Alt 3 4 24 2 30 25 173 575 3 phase Std 518 632 6 4 44 0 1 4 0 8 2 6 30 17 6 20 18 107 Alt 3 4 18 2 20 19 139 014 121 2 Tons 208 230 3 phase Std 187 254 23 0 146 0 1 4 1 4 10 6 57 65 2 65 2...

Page 10: ...minal Block Connection Splice Connection Factory Supplied Field Wiring Factory Wiring LEGEND AHA Adjustable Heat Anticipator CC Cooling Compensator TC Thermostat Cooling TH Thermostat Heating Field Wi...

Page 11: ...nel Save panels and screws See Fig 14 3 Separate hood and screen from basepan by removing the screws and brackets securing them Save all screws and discard brackets 4 Replace outdoor air opening panel...

Page 12: ...conomizer 90 degrees until the econo mizer motor faces the condenser section see Fig 22 b Rotate the barometric relief damper hinge 90 degrees Barometric relief damper should open ver tically to opera...

Page 13: ...CONTROL BOARD ECONOMIZER PLUG ECONOMIZER MOTOR TOP SCREW Fig 21 Durablade Economizer Installed in Unit ECONOMIZER CONTROL BOARD ECONOMIZER MOTOR POSITION SETTING BRACKET Fig 22 Horizontal Durablade Ec...

Page 14: ...T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPER CLOSED OPEN OUTDOOR TEMP F REV 97 3672 CW SETPOINTS CCW CONTACTS SHOWN...

Page 15: ...sconnected during adjustment b The 2 potentiometers with slots for adjustment are located on the face of the economizer logic module Turn the lower potentiometer fully clockwise The dampers should be...

Page 16: ...t keyway of pulley hub and tighten setscrew see Table 1 for speed change for each full turn of pulley flange To align fan and motor pulleys 1 Loosen fan pulley setscrews 2 Slide fan pulley along fan s...

Page 17: ...5 760 735 710 685 012 1085 1060 1035 1010 985 960 935 910 885 860 835 014 1080 1060 1035 1015 990 970 950 925 905 880 860 014 1260 1220 1185 1155 1130 1100 1075 1045 1015 990 960 930 900 Approximate r...

Page 18: ...N MOTOR MAXIMUM CONTINUOUS BHP MAXIMUM OPERATING WATTS UNIT VOLTAGE MAXIMUM AMP DRAW 008 Std 2 40 2120 208 230 6 1 460 2 7 575 2 7 009 Std 2 40 2120 208 230 6 1 460 2 7 575 2 7 012 Std 2 40 2120 208 2...

Page 19: ...remature motor failure Unit warranty will not be affected 7 Use of a field supplied motor may affect wire sizing Contact your Carrier representative to verify 8 Interpolation is permissible Do not ext...

Page 20: ...4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3700 729 1 36 790 1 58 847 1 79 902 2 06 955 2 29 1008 2 55 1060 2 80 1108 3 05 1152 3 27 1190 3 46 3800...

Page 21: ...ion is permissible Do not extrapolate Table 12 Fan Performance 48TJ009 Horizontal Discharge Units AIRFLOW Cfm EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 0 9 1 0 1 2 1 4 1 6 Rpm Bhp Rpm Bhp Rpm Bhp...

Page 22: ...pm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3700 677 1 20 748 1 43 810 1 65 869 1 89 928 2 17 984 2 43 1036 2 68 1080 2 90 1114 3 07 1135 3 17 3800 691 1 28 761 1 52 822 1 75 880 1 98 937 2 28 993 2 55 104...

Page 23: ...ture and verify that the burners light and evaporator fan is energized After ensuring that the unit continues to heat the building lower the thermostat setting below the room temperature and verify th...

Page 24: ...an auto fan or to the minimum position when using a continuous fan When the outdoor air temperature is below the OAT set ting and the thermostat calls for cooling the economizer damp ers move to the m...

Page 25: ...n off unit power 2 Remove top panel screws on condenser end of unit 3 Remove condenser coil corner post See Fig 37 To hold top panel open place coil corner post between top panel and center post See F...

Page 26: ...te chart are met Note the charging charts are different from the type normally used The charts are based on charging the units to the correct superheat for the various operating conditions Accurate pr...

Page 27: ...Fig 42 Cooling Charging Chart 48TJ009 Fig 43 Cooling Charging Chart 48TJ012 27...

Page 28: ...s a self diagnostic LED A single LED on the IGC pro vides a visual display of operational or sequential problems when the power supply is interrupted When a break in power occurs the module will be re...

Page 29: ...above CLEANING AND ADJUSTMENT 1 Remove burner rack from unit as described in Removal and Replacement of Gas Train section above 2 Inspect burners if dirty remove burners from rack 3 Using a soft brus...

Page 30: ...llimeters Fig 47 Spark Gap Adjustment 125 000 BTUH INPUT 48TJD008 009 120 000 180 000 BTUH INPUT 48TJD012 48TJE008 009 48TJD014 48TJE012 48TJF008 009 48TJE014 48TJF012 180 000 224 000 BTUH INPUT 200 0...

Page 31: ...spacing gaps etc Ensure that flame sense and ignition wires are prop erly terminated Verify that unit is obtaining proper amount of gas Induced draft motor fault LED 6 flashes IGC does not sense that...

Page 32: ...the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no 24 vac e...

Page 33: ...high enthalpy The motor should drive towards closed If these actions do not occur replace module 4 Disconnect 1 2 Kohm checkout resistor before resuming operation Damper does not close No power to ec...

Page 34: ...Compressor makes excessive noise 48TJ014 scroll only Compressor rotating in wrong direction Reverse the 3 phase power leads as described on page 23 Compressor operates continuously Dirty air filter Re...

Page 35: ...for restriction Clean as necessary Check orifice to burner alignment Burners will not turn off Unit is locked into Heating mode for a one minute minimum Wait until mandatory one minute time period has...

Page 36: ...Fig 48 Typical Wiring Schematic and Component Arrangement 36...

Page 37: ......

Page 38: ...urer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 1a 6a PC 111 Catalog No 564 934 Printed in U S A Fo...

Page 39: ......

Page 40: ...TART UP ELECTRICAL SUPPLY VOLTAGE L1 L2 L2 L3 L3 L1 COMPRESSOR AMPS L1 L2 L3 COMPRESSOR AMPS L1 L2 L3 INDOOR FAN AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOL...

Reviews: