background image

Table 15 — Altitude Compensation*

ELEVATION

(Ft)

125,000, 180,000, AND

224,000 BTUH

NOMINAL INPUT

250,000 BTUH

NOMINAL INPUT

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

0-2,000

31

41

30

38

2,000

32

42

30

39

3,000

32

42

31

40

4,000

32

42

32

41

5,000

33

43

33

42

6,000

34

43

34

43

7,000

35

44

35

43

8,000

36

44

36

44

9,000

37

45

37

44

10,000

38

46

38

45

11,000

39

47

39

45

12,000

40

47

40

46

13,000

41

48

41

47

14,000

42

48

42

47

*As the height above sea level increases, there is less oxygen per

cubic foot of air. Therefore, heat input rate should be reduced at
higher altitudes.

†Orifice available through your local distributor.

Safety Relief —

A soft-solder joint at the suction line

Schrader port provides pressure relief under abnormal tem-
perature and pressure conditions.

Ventilation (Continuous Fan) —

Set fan and sys-

tem selector switches at ON and OFF positions, respec-
tively. Evaporator fan operates continuously to provide con-
stant air circulation. When the evaporator-fan selector switch
is turned to the OFF position, there is a 30-second delay be-
fore the fan turns off.

Operating Sequence

COOLING, UNITS WITHOUT ECONOMIZER — When
thermostat calls for cooling, terminals G and Y1 are ener-
gized. The indoor (evaporator) fan contactor (IFC) and com-
pressor contactor no. 1 (C1) are energized, and evaporator-
fan motor, compressor no. 1, and condenser fan start. The
condenser-fan motor runs continuously while unit is
cooling. If the thermostat calls for a second stage of cooling
by energizing Y2, compressor contactor no. 2 (C2) is ener-
gized and compressor no. 2 starts.

When the thermostat is satisfied, C1 and C2 are deener-

gized and the compressors and outdoor (condenser) fan mo-
tor (OFM) shut off. After a 30-second delay, the indoor
(evaporator) fan motor (IFM) shuts off. If the thermostat fan
selector switch is in the ON position, the evaporator motor
will run continuously.
HEATING, UNITS WITHOUT ECONOMIZER — When
the thermostat calls for heating, terminal W1 is energized. In
order to prevent thermostat short-cycling, the unit is locked
into the Heating mode for at least 1 minute when W1 is en-
ergized. The induced-draft motor (IDM) is then energized
and the burner ignition sequence begins. The indoor (evapo-
rator) fan motor (IFM) is energized 45 seconds after a flame
is ignited. On units equipped for two stages of heat, when
additional heat is needed, W2 is energized and the high-fire
solenoid on the main gas valve (MGV) is energized. When
the thermostat is satisfied and W1 and W2 are
deenergized, the IFM stops after a 45-second time-off delay.
COOLING, UNITS WITH DURABLADE ECONOMIZER
— When the outdoor-air temperature is above the OAT
(outdoor-air thermostat) setting and the room thermostat calls
for cooling, compressor contactor no. 1 is energized to start

compressor no. 1 and the outdoor (condenser) fan motor (OFM).
The indoor (evaporator) fan motor (IFM) is energized and
the economizer damper moves to the minimum position. Upon
a further call for cooling, compressor contactor no. 2 will be
energized, starting compressor no. 2. After the thermostat is
satisfied, the damper moves to the fully closed position when
using an auto fan or to the minimum position when using a
continuous fan.

When the outdoor-air temperature is below the OAT set-

ting and the thermostat calls for cooling, the economizer damp-
ers move to the minimum position. If the supply-air temperature
is above 57 F, the damper continues to open until it reaches
the fully open position or until the supply-air temperature
drops below 52 F.

When the supply-air temperature falls to between 57 F

and 52 F, the damper will remain at an intermediate open
position. If the supply-air temperature falls below 52 F, the
damper will modulate closed until it reaches the minimum
position or until the supply-air temperature is above 52 F.
When the thermostat is satisfied, the damper will move to
the fully closed position when using an auto fan or to the
minimum position when using a continuous fan.

If the outdoor air alone cannot satisfy the cooling require-

ments of the conditioned space, economizer cooling is in-
tegrated with mechanical cooling, providing second-stage
cooling. Compressor no. 1 and the condenser fan will be en-
ergized and the position of the economizer damper will be
determined by the supply-air temperature. Compressor no. 2
is locked out.

When the second stage of cooling is satisfied, the com-

pressor and OFM will be deenergized. The damper position
will be determined by the supply-air temperature.

After a 30-second delay, the IFM shuts off. If the ther-

mostat fan selector switch is in the ON position, the IFM
will run continuously.
COOLING UNITS WITH PARABLADE ECONOMIZER
— When the outdoor air is above the enthalpy control set-
ting, and the room thermostat calls for cooling, the compres-
sor contactor no. 1 is energized to start compressor no. 1 and
the outdoor (condenser) fan motor. The indoor (evaporator)
fan motor is energized and the economizer damper moves to
the minimum position. Upon further call for cooling, com-
pressor contactor no. 2 is energized, starting compressor
no. 2. After the room thermostat is satisfied the damper will
spring return to the fully closed position.

When the outdoor air is below the enthalpy control setting

and the thermostat calls for cooling, the economizer outdoor
air damper is opened proportionally to maintain between 50
and 56 F at the mixed air sensor. If outside air alone cannot
satisfy the cooling requirements, economizer cooling is in-
tegrated with mechanical cooling and the second compres-
sor is locked out. When the room thermostat is satisfied, the
damper will spring return to the fully closed position.
HEATING, UNITS WITH ECONOMIZER — When the ther-
mostat calls for heating, terminal W1 is energized. In order
to prevent thermostat short-cycling, the unit is locked into
the Heating mode for at least 1 minute when W1 is ener-
gized. The induced-draft motor is then energized and the burner
ignition sequence begins. The indoor (evaporator) fan motor
(IFM) is energized 45 seconds after a flame is ignited and
the damper moves to the minimum position. On units equipped
for two stages of heat, when additional heat is needed, W2
is energized and the high-fire solenoid on the main gas valve
(MGV) is energized. When the thermostat is satisfied and
W1 and W2 are deenergized, the IFM stops after a 45 sec-
ond time-off delay. The economizer damper then moves to
the fully closed position. When using continuous fan, the
damper will remain in the minimum position.

24

Summary of Contents for 48TJD008

Page 1: ...replaced before use When pressure testing field supplied gas piping at pressures of 1 2 psig or less a unit connected to such piping must be isolated by manually closing the gas valve s Before perform...

Page 2: ...e the bottom drain connection for a roof curb in stallation relocate the factory installed plug from the bottom connection to the side connection See Fig 4 The piping for the condensate drain and exte...

Page 3: ...3 49 NPT 1 2 9 NPT CRBTMPWR00A100 THRU THE BOTTOM 3 49 NPT 11 49 NPT 1 29 NPT CRBTMPWR00A200 THRU THE BOTTOM NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 3 Dimensions in are...

Page 4: ...be in accordance with the CAN1 B149 1 and CAN1 B149 2 installation codes for gas burning appliances MAXIMUM ALLOWABLE DIFFERENCE in A B B C A C 0 5 1 0 1 0 Fig 3 Unit Leveling Tolerances NOTE Drain p...

Page 5: ...5 1 15 x 15 Alt 1 15 x 15 1 15 x 15 1 15 x 15 Type Drive Std Belt Belt Belt Belt Alt Belt Belt Belt Nominal Cfm 3000 3400 4000 5000 Motor Hp Std Alt Maximum Continuous Bhp Std 2 40 2 40 2 40 4 20 Alt...

Page 6: ...Temperature Rise Range 20 50 35 65 45 75 20 50 35 65 45 75 35 65 35 65 40 70 35 65 40 70 Manifold Pressure in wg Natural Gas Std 3 5 3 5 3 5 3 5 Liquid Propane Alt 3 5 3 5 3 5 3 5 Gas Valve Quantity 1...

Page 7: ...r clearance is optional d Overhead 60 in to assure proper condenser fan operation e Between units control box side 42 in per NEC National Electrical Code f Between unit and ungrounded surfaces control...

Page 8: ...te If the 208 230 v unit is to be connected to a 208 v power sup ply the transformer must be rewired by moving the black wire from the 230 v red wire on the transformer and con necting it to the 200 v...

Page 9: ...4 30 24 134 Alt 3 4 24 2 30 25 173 575 3 phase Std 518 632 6 4 44 0 1 4 0 8 2 6 30 17 6 20 18 107 Alt 3 4 18 2 20 19 139 014 121 2 Tons 208 230 3 phase Std 187 254 23 0 146 0 1 4 1 4 10 6 57 65 2 65 2...

Page 10: ...minal Block Connection Splice Connection Factory Supplied Field Wiring Factory Wiring LEGEND AHA Adjustable Heat Anticipator CC Cooling Compensator TC Thermostat Cooling TH Thermostat Heating Field Wi...

Page 11: ...nel Save panels and screws See Fig 14 3 Separate hood and screen from basepan by removing the screws and brackets securing them Save all screws and discard brackets 4 Replace outdoor air opening panel...

Page 12: ...conomizer 90 degrees until the econo mizer motor faces the condenser section see Fig 22 b Rotate the barometric relief damper hinge 90 degrees Barometric relief damper should open ver tically to opera...

Page 13: ...CONTROL BOARD ECONOMIZER PLUG ECONOMIZER MOTOR TOP SCREW Fig 21 Durablade Economizer Installed in Unit ECONOMIZER CONTROL BOARD ECONOMIZER MOTOR POSITION SETTING BRACKET Fig 22 Horizontal Durablade Ec...

Page 14: ...T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPER CLOSED OPEN OUTDOOR TEMP F REV 97 3672 CW SETPOINTS CCW CONTACTS SHOWN...

Page 15: ...sconnected during adjustment b The 2 potentiometers with slots for adjustment are located on the face of the economizer logic module Turn the lower potentiometer fully clockwise The dampers should be...

Page 16: ...t keyway of pulley hub and tighten setscrew see Table 1 for speed change for each full turn of pulley flange To align fan and motor pulleys 1 Loosen fan pulley setscrews 2 Slide fan pulley along fan s...

Page 17: ...5 760 735 710 685 012 1085 1060 1035 1010 985 960 935 910 885 860 835 014 1080 1060 1035 1015 990 970 950 925 905 880 860 014 1260 1220 1185 1155 1130 1100 1075 1045 1015 990 960 930 900 Approximate r...

Page 18: ...N MOTOR MAXIMUM CONTINUOUS BHP MAXIMUM OPERATING WATTS UNIT VOLTAGE MAXIMUM AMP DRAW 008 Std 2 40 2120 208 230 6 1 460 2 7 575 2 7 009 Std 2 40 2120 208 230 6 1 460 2 7 575 2 7 012 Std 2 40 2120 208 2...

Page 19: ...remature motor failure Unit warranty will not be affected 7 Use of a field supplied motor may affect wire sizing Contact your Carrier representative to verify 8 Interpolation is permissible Do not ext...

Page 20: ...4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3700 729 1 36 790 1 58 847 1 79 902 2 06 955 2 29 1008 2 55 1060 2 80 1108 3 05 1152 3 27 1190 3 46 3800...

Page 21: ...ion is permissible Do not extrapolate Table 12 Fan Performance 48TJ009 Horizontal Discharge Units AIRFLOW Cfm EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 0 9 1 0 1 2 1 4 1 6 Rpm Bhp Rpm Bhp Rpm Bhp...

Page 22: ...pm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3700 677 1 20 748 1 43 810 1 65 869 1 89 928 2 17 984 2 43 1036 2 68 1080 2 90 1114 3 07 1135 3 17 3800 691 1 28 761 1 52 822 1 75 880 1 98 937 2 28 993 2 55 104...

Page 23: ...ture and verify that the burners light and evaporator fan is energized After ensuring that the unit continues to heat the building lower the thermostat setting below the room temperature and verify th...

Page 24: ...an auto fan or to the minimum position when using a continuous fan When the outdoor air temperature is below the OAT set ting and the thermostat calls for cooling the economizer damp ers move to the m...

Page 25: ...n off unit power 2 Remove top panel screws on condenser end of unit 3 Remove condenser coil corner post See Fig 37 To hold top panel open place coil corner post between top panel and center post See F...

Page 26: ...te chart are met Note the charging charts are different from the type normally used The charts are based on charging the units to the correct superheat for the various operating conditions Accurate pr...

Page 27: ...Fig 42 Cooling Charging Chart 48TJ009 Fig 43 Cooling Charging Chart 48TJ012 27...

Page 28: ...s a self diagnostic LED A single LED on the IGC pro vides a visual display of operational or sequential problems when the power supply is interrupted When a break in power occurs the module will be re...

Page 29: ...above CLEANING AND ADJUSTMENT 1 Remove burner rack from unit as described in Removal and Replacement of Gas Train section above 2 Inspect burners if dirty remove burners from rack 3 Using a soft brus...

Page 30: ...llimeters Fig 47 Spark Gap Adjustment 125 000 BTUH INPUT 48TJD008 009 120 000 180 000 BTUH INPUT 48TJD012 48TJE008 009 48TJD014 48TJE012 48TJF008 009 48TJE014 48TJF012 180 000 224 000 BTUH INPUT 200 0...

Page 31: ...spacing gaps etc Ensure that flame sense and ignition wires are prop erly terminated Verify that unit is obtaining proper amount of gas Induced draft motor fault LED 6 flashes IGC does not sense that...

Page 32: ...the economizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no 24 vac e...

Page 33: ...high enthalpy The motor should drive towards closed If these actions do not occur replace module 4 Disconnect 1 2 Kohm checkout resistor before resuming operation Damper does not close No power to ec...

Page 34: ...Compressor makes excessive noise 48TJ014 scroll only Compressor rotating in wrong direction Reverse the 3 phase power leads as described on page 23 Compressor operates continuously Dirty air filter Re...

Page 35: ...for restriction Clean as necessary Check orifice to burner alignment Burners will not turn off Unit is locked into Heating mode for a one minute minimum Wait until mandatory one minute time period has...

Page 36: ...Fig 48 Typical Wiring Schematic and Component Arrangement 36...

Page 37: ......

Page 38: ...urer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 1a 6a PC 111 Catalog No 564 934 Printed in U S A Fo...

Page 39: ......

Page 40: ...TART UP ELECTRICAL SUPPLY VOLTAGE L1 L2 L2 L3 L3 L1 COMPRESSOR AMPS L1 L2 L3 COMPRESSOR AMPS L1 L2 L3 INDOOR FAN AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOL...

Reviews: