14
remove the mechanical flare nut from the equalizer line.
Then use a new coupling to braze the equalizer line to the
stub (previous equalizer line) in suction line.
8. Attach TXV bulb in the same location where the original
(in the sensing bulb indent) was when it was removed,
using the supplied bulb clamps. See Fig. 22.
9. Route equalizer tube through suction connection opening
(large hole) in fitting panel and install fitting panel in
place.
10. Sweat the inlet of TXV marked “IN” to the liquid line.
Avoid excessive heat which could damage the TXV valve.
Use quenching cloth when applying heat anywhere on
TXV.
Refrigerant System Pressure Access Ports
There are two access ports in the system: on the suction tube
near the compressor and on the discharge tube near the com-
pressor. These are brass fittings with black plastic caps. The
hose connection fittings are standard
1
/
4
-in. SAE male flare
couplings.
The brass fittings are two-piece high flow valves, with a recep-
tacle base brazed to the tubing and an integral spring-closed
check valve core screwed into the base. See Fig. 23. This check
valve is permanently assembled into this core body and cannot
be serviced separately; replace the entire core body if neces-
sary. Service tools are available from RCD that allow the re-
placement of the check valve core without having to recover
the entire system refrigerant charge. Apply compressor refrig-
erant oil to the check valve core’s bottom o-ring. Install the fit-
ting body with 96 ± 10 in.-lb (10.85 ± 1.1 Nm) of torque; do
not over-tighten.
Fig. 22 — TXV Valve and Sensing Bulb Location
Fig. 23 — CoreMax
1
Access Port Assembly
TXV SENSING
BULB
CLAMP
THERMAL EXPANSION
(TXV) VALVE
SENSING BULB INSULATION REMOVED FOR CLARITY
1. CoreMax is a registered trademark of Fastest, Inc.
5/
8
” HEX
0.47
3
0°
0.596
1/2-20 UNF RH
1/2
” HEX
45°
WA
S
HER
O-RING
7/16-20 UNF RH
DEPRE
SS
OR PER AHRI 720
+.01/-.0
3
5
FROM FACE OF BODY
Thi
s
su
rf
a
ce provide
s
a
met
a
l to met
a
l
s
e
a
l when
torq
u
ed into the
s
e
a
t. Appropri
a
te h
a
ndling i
s
req
u
ired to not
s
cr
a
tch or dent the
su
rf
a
ce.
S
EAT
CORE
(P
a
rt No. EC
3
9EZ067)
Summary of Contents for 48GC04
Page 18: ...18 Fig 31 Condenser Fan Assembly Screw Pattern Sequence 1 2 3 4 5 NO SCREW Blank Tab...
Page 33: ...33 Fig 57 Integrated Gas Control IGC Board RED LED STATUS...
Page 96: ...96 APPENDIX D WIRING DIAGRAMS Fig E 48GC 04 06 208 230 1 60 Unit with RTU Open Controller...
Page 97: ...97 APPENDIX D WIRING DIAGRAMS Fig F 48GC 04 06 208 230 3 60 Unit with RTU Open Controller...
Page 98: ...98 APPENDIX D WIRING DIAGRAMS Fig G 48GC 04 06 460 575 3 60 Unit with RTU Open Controller...
Page 99: ...99 APPENDIX D WIRING DIAGRAMS Fig H 48GC 04 06 Power Wiring Diagram 208 230 1 60...
Page 100: ...100 APPENDIX D WIRING DIAGRAMS Fig I 48GC 04 06 Power Wiring Diagram 208 230 3 60...
Page 101: ...101 APPENDIX D WIRING DIAGRAMS Fig J 48GC 04 06 Power Wiring Diagram 460 575 3 60...
Page 102: ...102 APPENDIX D WIRING DIAGRAMS Fig K 48GC 04 06 SystemVu Control Wiring Diagram All Voltages...
Page 103: ...103 APPENDIX D WIRING DIAGRAMS Fig L 48GC 04 06 SystemVu Power Wiring Diagram 208 230 1 60...
Page 104: ...104 APPENDIX D WIRING DIAGRAMS Fig M 48GC 04 06 SystemVu Power Wiring Diagram 208 230 3 60...
Page 105: ...105 APPENDIX D WIRING DIAGRAMS Fig N 48GC 04 06 SystemVu Power Wiring Diagram 460 575 3 60...